better information management with historian - honeywell · 7 better information management with...

Sustain.Ability.

2012 Honeywell Users Group EMEA

Arjen van den Broecke

Better Information Management with Historian

2 Better Information Management with Historian (HUG2012)

Key Challenges Most Are Facing

• Do More with Less; Do it Better than Ever; Do it Faster than Ever.

Starving for Information Drowning in Data

More Complex Operations Skilled Resource Shortage

Managing the Bottom Line Managing Compliance

Faster, Better Decisions Market Variability; Speed of Change


The Way It Too Often Is

Business

Activity

Data Resource

Information

Technology

Resource


The Way It Should Be

Business

Activity

Data

Resource

Information

Technology

Resource

Information

System


In Short – This Doesn’t Work

Opening the Data Tap is Like Taking a Drink From a Fire Hose!


Manufacturing Excellence Maturity

• A Fundamental Capability Required for Operational Excellence is

– A solid data/information foundation

• ... Combining current and historical data from multiple disparate sources, ...

• ... Transforming that data into meaningful information, ...

• ... Accessing and displaying it in a clear and simple context, ...

• ... Facilitating automated workflows and enforcing Best Practices


Data Historian Scope

• A Data Historian Bridges Two Worlds ...

• The world of Process Control

– Plant-wide scope; Robust Data Collection from variety of data sources

– Real-time data, short-term history

– Process Engineers looking for detailed trending

– Process Control Network (Level 3 LAN)

– Industry standards: OPC DA, A&E, HDA

• The World of Information Systems

– Site-wide scope

– Aggregated values, long-term history, multi-year archiving

– Trending tools, reporting tools, open data access

– Industry standards: OLE DB, Active X, XML, OPC HDA

– Business applications


Data Isolation Through Information Icebergs

Application A

Raw Data

Manual Data

Calculations

Results

…

User 1

Application B

Raw Data

Manual Data

Calculations

Results

…

User 2

User 3

User 4


Better Information Management

• Provides Structured Access to All Data

Raw Data

Manual Data

Calculations

Results

…

Application A Application B

User 1

User 2 User 3

User 4


Value of a Data Historian (‘Why?’)

• Business Value of a Historian includes ...

– Turning data into actionable information

• Reporting and dashboarding (KPIs) - Plant, Site, and Enterprise!

• Overcome analysis paralysis

– Empowering people to make the right decisions at the right time

• Make efficient use of human resources / experts

– Identifying problems before they occur

• Reduce costs and waste, reduce incidents, avoid incompliances

– Spotting opportunities for improvements

• Increase profitability and quality, increase flexibility and agility

– Promote sharing and collaboration

• Knowledge retention, Best Practices, …

Industry and Honeywell figures suggest that historians and

related apps can reduce process incidents by 40%, halve

off-spec material, improve throughput by 2 to 8%, and cut

energy use by between 5 and 10%.

Similar improvements are found in plant availability (up 3-

8%), maintenance costs (down 3-5%) and customer

service levels (up 5-15%).

Improvements in compliance and continuous improvement

programs are harder to quantify, but no less real.

WHY

WHAT

HOW


Functions of Data Historian (‘What?’)

• Functions of the Historian Include ...

– Data sink for all real-time process data

– Long-term data repository

• Several years, many thousands of tags

– Data source and sink for applications (‘MES’)

• ‘One version of the truth’; One place to turn to

– ‘Glue’ between applications (‘icebergs of data’)

– Quality tracking and tagging of data

– Unit of Measurement conversions

– Performing Calculations

• Both formal calculations and ad-hoc calculations

– Data analysis

• Turning ‘data’ into ‘information’ (‘intelligence’)

– Visualisation of data (information)

• Trends, charts, flowsheets, graphics, ...

WHY

WHAT

HOW


Requirements for a Data Historian (‘How?’)

• Expectations from a Historian are ...

– ‘Easy to use’

• Initial configuration, as well as life-cycle support and maintenance

• Attractive UI to facilitate data retrieval, dashboarding, and analysis

• Single sign-on, integration in Microsoft infrastructure

– Open access

• Supports standards and has supported, public APIs

– Safe & secure

• Controlled access with fine-grain controls (user level, tag level)

• Tamper-proof; Traceability

– Reliable & robust

• ‘Peer-to-Peer’, ‘Shadow’, and Clustering (High-Availability) configurations

– Scalable

• In terms of Users and in terms of Tags

– Virtualisation

• Improves IT foot print, scalability, flexibility, hardware independency, lifecycle cost, ...

WHY

WHAT

HOW


Process and Event History, Visualisation, and Collaboration

Capture Archive Analyse Visualise Collaborate

Collaborative Manufacturing & Intelligence Portfolio

• Complete Portfolio for All Data Analysis and Visualisation Requirements

– Unsurpassed connectivity for process and event data

– Industry-leading performance and scalability

– Advanced calculation and analysis tools turn data into actionable information


Experion/TPS PLCs Safety DCS Metering Lab Systems

PHD Collector(s)

PHD

Process and Event Data Capture

• Firewall-Friendly Configuration

• Zero Load on Control System with Experion Link

– Automatic tag synchronisation with Experion

– Robust data collection with history recovery

• Integrated data quality

• High performance with sub-second collection support

• MatrikonOPC provides unsurpassed connectivity options

• Capture Alarm & Event data from Experion, TPS, and OPC A&E

Capture


Redundant

Controllers Collector

& Local

Server

WAN

Plant Users

Process

Control

Network

Enterprise

Historian

Site

Historian

Site

Users

Enterprise

Users

Scalable Enterprise Historian

• Automated database configuration

• Scalability to 2000000 tags, 10000 users

• Data quality filtering

• Tag class construction

• Distributed architectures

• Virtualisation support

• Clustering support

• User based data security

• Migration tools from other historians

• Alarm & Event data archive

PHD

Archive


Uniformance: Lowest Cost Enterprise Historian

Tag synchronisation from plants and off-shore sites

to on-shore or corporate sites

• Automated tag build and maintenance

• Eliminates cross-site coordination


Design & Test Offline

Publish to Server

Schedule Execution

Analysis &

Reporting with

standard tools

AFM ECM

Advanced Calculations and Formula Management

• Centralised formula and analysis management

with template support

• Eliminate spreadsheet dependency

• Engineering unit conversion

• Calculation scheduling, and on-demand calcs

• Easy to use design interface with offline testing

• Support for advanced logic

• Integrate with third party libraries

• Virtual Tags/Calculations

• Connect to any OPC source (HDA/DA)

Analyse

PHD


UPS OI

Easy to Use Visualisation and Analysis Tools

• Desktop or browser based tools

• Intuitive interfaces

• Excel plug-ins

• Connect to any OPC HDA source

• Advanced, feature rich trending

• Event data integration (soon)

• Re-use existing Experion graphics

• SPC and correlation charting

• Real-time trending

• Manual input applications (soon)

• Report scheduling

• Easy to build dashboards (soon)

Visualise


Uniformance Process Studio

UPS Desktop

– Integrated navigation, menus, favourites

– Trend and multi-trend

– Tag explorer/picker

– Data entry

– Excel Companion integration


Uniformance Process Studio


WPKS OI IX

Collaborative Tools for Improved Decision Making

• Common application portal

• Virtual data warehouse

• Centralized content management

• Asset reference model

• Role based security

• Embed views in SharePoint

• Create trend & graphic templates

Collaborate


TECHNOLOGY UPDATE


Historian & Visualization Release Roadmap

2010

2012

2013 2014

UPS R300

Easy Trending

HMIWeb Graphics

Analysis Plots

OI R351

Tactical Enhancements

Platform Updates

Workcenter R240

Tactical Enhancements

AFM R201

Recalculations

New Functions

PHD R310

Consolidated Event Journal

Uniformance System Monitor

UPS R310

Dashboards

Event Integration

Time Control Enhancements

OI R352

Platform Updates

Workcenter R241

BusinessFlex R241

Other Enhancements:

Integration; system

console; DB archiving;

platform updates

OI R360

Trend with Events

Platform Updates:

IE9/10; SunJVM

2011

AFM R201.2

Library Sequencing

Access any OPC Source

Tag Select Dialog Improvements

Library Views

Workcenter R242

Office add-ins

Platform Updates:

IE9/10; PHD

Roadmaps subject to change based on priorities & funding


PHD Enhancements

R300 Highlights

Native 64 bit server support

MS SQL Server (replaces Oracle)

Modern configuration tools

Windows clustering support

Enhanced security

Platform updates

7 UAB related enhancements

R310 Highlights

Consolidated event journal

System monitor included

6 UAB requests

Platform updates

Virtualization Support


PHD R310 UAB Enhancements

• Enhance OLE DB Provider to retrieve data for multiple tags

from a single data request

• A global option is now available that allows administrators

to disable range clamping for all tags

• Improved message when MAX_TAGS is exceeded

• Enhanced handling of daily averages that span a Daylight Savings Time

(DST) transition to account for 23 or 25 hour day

• A Windows Management Instrumentation (WMI) interface is provided

that allows WMI clients to query USM data

• The availability of an archive inspection tool called ArcInvestigate

(in addition to the previously provided Archive Merge Utility)


PHD R310 - Consolidated Event Journal

• A robust solution with history recovery for

Honeywell systems

– TPS Missing event history back-fill from HM

– Experion history back-fill from local Experion event

history

• Any open solution for any OPC A&E

compliant system


UPS Enhancements

R300 Highlights

Trend enhancements (MultiX, SPC,

Analysis plots)

Shared workspaces & configuration

Universal data access (OPC)

Experion/Workcenter display

migration enhancements

R310 Highlights

Dashboards

Event Trend & Table

General usability enhancements

UAB requests

Manual Input application


UPS R310 - Dashboards

• Content is automatically synchronised

• Save, email, and print related

applications together

• Pre-canned views of

related content

• Fully flexible multi-trend

–Mix trend and table types

–Re-arrange content


UPS R310 – Event Trend & Table

Roadmap plans are subject to change


UPS R310 – Time Control

• Support arbitrary end time for time periods (e.g. 1 week ending 21-Sep)

• Support scrolling in time by dragging on time control slider

• Drag trend windows to pan

• Undo Zoom

• Copy time range of zoomed in window to time control

Roadmap plans are subject to change


! Don’t Miss the Demo Room !

• See it Live! Meet Some Nice People! Provide Feedback & Input!

– Uniformance PHD

– Uniformance Process Studio (UPS)

• And Perhaps Also of Interest ...

– Intuition Executive

(Platform for Visualisation & Collaboration)

Sustain.Ability.

2012 Honeywell Users Group EMEA

Better Information Management with Historian

Arjen van den Broecke Team Leader Business Performance & Operational Excellence

better information management with historian - honeywell · 7 better information management with...

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