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BEUMER – Palletizing & Packaging 45 th Mulch & Soil Council Annual Meeting Palletizing & Packaging Solutions for Mulch & Soil Shambrae Starr October 6 th , 2016

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Page 1: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

BEUMER – Palletizing & Packaging 45th Mulch & Soil Council Annual Meeting

Palletizing & Packaging Solutions for Mulch & Soil Shambrae Starr October 6th, 2016

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© BEUMER Group / 2

Mulch & Soil - Packaging Solutions

•  Today’s Objectives:

-  Share timeline of packaging technology evolution

-  Uncover critical packaging issues

-  Identify proper solutions for the soil & mulch industry

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Overview: Packaging systems with pallet

1960

1970

1980

1990

2000

2010

1966: Shrinking hood, the oldest of the three film packaging types was invented by BASF

1974-1975: The stretch wrapping film as invented by Exxon in the early seventies

1987-1988: BEUMER developed the stretch hood method. The first machine was installed at Cantillana (Belgium) in 1988

Page 4: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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Packaging - Stretch wrapping vs Stretch hooding

Product deformation possible -

Top sheets and shipping-related dunnage often required

-

Possible interlocking of two loads complicates the unloading of trucks -

Stretch wrapping

Not well suited for barcode scanning -

Not suited for outdoors storage and flatbed shipping (tarping required) -

No possibility of using printed film -

Stretch hooding

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Packaging - Stretch wrapping vs Stretch hooding

Film availability +

Semi-automatic equipment available +

Low initial costs +

Stretch wrapping

Stretch hooding

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Packaging - Stretch wrapping vs Stretch hooding

Precise budgeting w. exact film consumption +

Product ventilation and printing of film possible +

Reduction of product loss due to the tamper evident film

+

Increased load stability due to both horizontal and vertical holding forces +

Stretch wrapping 200 pallets per hour possible +

Well suited for AGV or automated high-rack systems +

Stretch hooding

Page 7: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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Packaging - Stretch wrapping vs Stretch hooding

+ Unitizes the product and the pallet by means of under-stretch providing superior stability

+ Increased line availability due to film change intervals up to 10 times longer

Clear film provides excellent product presentation & brand recognition at point-of-sale or in transit, positively impacting consumer buying behavior

+

Well suited for outdoors home center displays

+

Fully recyclable film +

Stretch wrapping

Stretch hooding

Page 8: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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BEUMER stretch hood® A Advantages

•  More than 25 years of experience in stretch hood technology

•  More than 1400 installed BEUMER stretch hood ® systems worldwide

•  Film head, sealing bars, and knives at floor level. No platforms, stairs or ladders

•  Stationary non-lower able film head - reduces the number of moving parts and thereby the risk of their failure

Page 9: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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BEUMER stretch hood® A Advantages

•  Heavy duty 4 post structure, not cantilever type – more rigid structure provides stability at each corner of the machine.

•  No tools needed for film changes – yields faster, easier film roll changes.

•  Low operational costs - 0.03 KWh/stack / 35NL per stack as opposed to <0.1Kw for others. (1800mm)

•  Hood is made at floor level which eliminates film seal cooling time for faster rates.

Page 10: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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Convenient and efficient space saver

Economic

High capacity

Low construction height

Easy operation

Safe conditions

Page 11: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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Packaging possibilities

•  Ideal use of the vertical and horizontal film forces

•  Under stretch: closed hood •  Warehouse: Stretching closed hood •  Different sleeves and enforcements

Page 12: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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Easy operation

•  BEUMER HMI – Intuitive operation based on pictograms

•  Customer specific adaption – format and product choice

•  Possibility of connection to a master control software

•  Support/instructions integrated in the program

•  Direct access – Welding unit, film knife and film roll

•  Film exchange within 3 minutes or fully automatic

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Printed Film Increases Brand Awareness

•  Print full color on film •  Display logo and company

name on exterior of pallet •  Provides brand awareness

benefits •  No need to cut film to

identify product

Page 14: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

© BEUMER Group / 14

Legacy Solutions for Packing & Unpacking

1960

1970

1980

1990

2000

2010

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The EASY OPENING Stretch Hood Solution

Page 16: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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High Speed Palletizing

•  Arrange and stack bags on pallet w/ output up to 5000 bags/hour

•  Dual-belt turner for gentle bag handling •  Can handle all bag types and materials •  Low noise and low wear technology •  Low energy consumption drives with IE2/IE3

efficiency class •  Sealed bearings and striper plates for low

maintenance •  Fully automatic adjustment available for

multiple bag sizes/patterns •  Each layer is pressed to ensure a tight square

stack •  Layer pusher drive is fully sealed against dust •  Stripper plates on conveyers prevent material

build up under belts

Page 17: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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Partial Customer List

Cement Industry

Building Industry

Chemical Industry

Consumer Industry Logistics

Page 18: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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BEUMER – Palletizing & Packaging 45th Mulch & Soil Council Annual Meeting

Questions?

Shambrae Starr BEUMER Group

Regional Sales Manager – Central Region [email protected]

(816) 245-7280

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Back up

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Stretch wrapping

Packaging. Stretch wrapping vs Stretch hooding.

- No semi-automatic option

Stretch hooding

- Different film sizes can be required depending on the application

Page 21: BEUMER – Palletizing & PackagingPackaging - Stretch wrapping vs Stretch hooding + Precise budgeting w. exact film consumption Product ventilation and printing of film possible +

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High work security

•  No platform or ladder •  Service unit directly on the ground – No

lowering necessary •  Own safety zone – less photocells •  No hydraulic – No leakages •  Flawless film transport

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•  Less investment and operational costs 0,03 KWh/stack / 35NL per stack (1800mm)

•  Capacity 120 + stacks/hour at 1.400 mm height

•  Space savings Compact design – Small size Approx. 14,5 m² footprint

•  Siemens S 7 300

•  Short installation and commissioning time 6-8 days for a Euro pallet format

Economic

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About BEUMER BEUMER Group Headquarters

BEUMER Maschinenfabrik

BEUMER NA BEUMER Group

BEUMER North America

fast Facts >>>

“We are looking for the long-term success and not for the short-term profit.”Dr. Christoph BEUMER, CEO & Chairman, BEUMER GROUP

Headquarter: Location: Ownership: Founded: 2015 Sales: Export rate: Employees: Certifications:

BEUMER Group Beckum, Germany Private, 3rd generation family 1935 $900+M 95% 4100+ acc. DIN ISO 9

Status: Location: Founded: 2015 Sales: Employees: Scope of services:

Wholly owned subsidiary Somerset, NJ 1977 $186M 276 Engineering & systems design Software & controls Project management Installation and commissioning Customer support Sales/account management