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January 16, 2017 Biofach Nuremberg 1 Beyond Certification: Safeguarding Supply Chain Integrity Sunil Joseph Advisor, PDS Organic Spices (A unit of Peermade Development Society) www.pdsorganicspices.com

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January 16, 2017 Biofach Nuremberg 1

Beyond Certification:

Safeguarding Supply Chain Integrity

Sunil Joseph

Advisor, PDS Organic Spices

(A unit of Peermade Development Society)

www.pdsorganicspices.com

Contents

Who we are

What we do

Safeguarding Supply Chain Integrity – An

Holistic Approach

January 16, 2017 Biofach Nuremberg 2

Peermade Development Society (PDS) the NGO

Started in 1979 by Bishop

Mathew

Vision: “That they have life

and have it abundantly”

John 10:10

Tribal Development

Ayurveda – Traditional Indian

System of Medicine

Women and Children

Development

Watershed Development

Organic Farming Visit www.pdspeermade.com

January 16, 2017 Biofach Nuremberg

Our Founder

H.E. Mar Mathew

Arackal

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January 16, 2017 Biofach Nuremberg

Idukki , Kerala project area

Remote location

Difficult Terrain

Small holdings

Marginal lands

Rain fed

Mixed cultivation

“Organic” by default

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January 16, 2017 Biofach Nuremberg

Mobilizing small producers

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January 16, 2017 Biofach Nuremberg

Small Farmers in the Idukki project

area

Limited production

capabilities

Higher income =

access to market +

better price + lower

cost

Appropriate institutional

support essential

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January 16, 2017 Biofach Nuremberg 7

PDS Organic Spices

Building Blocks

➢ Establish Organic

Farm Management

System – Convert

to Certified Organic

Farm

➢ Procurement

➢ Processing

➢ Export/Marketing

What do we do?

➢ Mobilizing small

producers

➢ Linking producers

to market

➢ Achieve better

income through

trade

January 16, 2017 Biofach Nuremberg 8

PDS Organic Spices - Field Setup

Total no. of farmers - 1811

Total area - 1962.98 Ha

ICS - 05 Kumily, Peermade, Kannampady, Kanjikuzhy, Karunapuram

Units - 63

Unit offices - 11

Minimum no. farmers in a unit - 11

Maximum no. farmers in a unit - 80

Land holding < 1 Hectare

Certifications -Naturland Fair + Bio, India NPOP, USDA NOP,

EU,, JAS, Bio Suisse, Korea Organic,

Demeter, FLO-Fairtrade

Main Spices Exported

Exporting since 1998

(19 years)

Pepper (Malabar, Tellicherrry,

Milled Pepper, Green Pepper

In Brine)

Ginger (Sliced, Tea Bag Cut,

Fine ground)

Turmeric (AFT, <3% curcumin)

Cloves, Nutmeg, Mace

Exporting nearly 350 MT of

organic spices annually

Turnover USD 3.75 million

January 16, 2017 Biofach Nuremberg 9

Safeguarding Supply Chain Integrity

– an holistic approach

January 16, 2017 Biofach Nuremberg 10

PDS Training & Development

January 16, 2017 Biofach Nuremberg 11

January 16, 2017 Biofach Nuremberg 12

PDS Organic - Building Healthy, Fertile

Soil

January 16, 2017 Biofach Nuremberg 13

Water conservation & Bio gas

generation

Reducing Ecological Footprint

Renewable source of energy

Reduction in indoor pollution

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Rain Water Harvesting Mixed Cropping

January 16, 2017 Biofach Nuremberg

Promoting Food Security & Biodiversity

January 16, 2017 Biofach Nuremberg 15

Gender Excellence

January 16, 2017 Biofach Nuremberg 16

Preserving the Past

January 16, 2017 Biofach Nuremberg 17

January 16, 2017 Biofach Nuremberg 18

Organic Guarantee System

Monitoring Farms – Internal Control Systems

Documentation for ensuring traceability

3rd party external inspection and certification by International agency

Using IT tools for efficient management

January 16, 2017 Biofach Nuremberg 19

January 16, 2017 Biofach Nuremberg 20

Monitor Each Farmer‘s Details and Profile

January 16, 2017 Biofach Nuremberg

Support to farmers

Organic certification cost

– borne by PDS

Water Tanks

Earthworms

Bio-fertilizer

Packing material

Weighing Machines

Seeds/ planting material

Weeding machines

Training

Vermiculture

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January 16, 2017 Biofach Nuremberg 22

Building Capacities – adding value at

farms

Closer interaction with the suppliers/farming community – functioning democracy

Farmers get to know what happens to their produces

January 16, 2017 Biofach Nuremberg 23

January 16, 2017 Biofach Nuremberg 24

Market Support for Organic

Products

January 16, 2017 Biofach Nuremberg 25

Encouraging Producer - Customer Interactions

January 16, 2017 Biofach Nuremberg 26

Organic Spice Processing Infrastructure

Established in 2005

Located in industrially backward area – Idukki District

Locally fabricated Plant & Machinery

January 16, 2017 Biofach Nuremberg

Infrastructure Cont-

Warehouse, cleaning, grading and grinding facilities

Steam sterilization

Products of international quality standards – ASTA/ ESA/ USFDA/ISO 22000/BRC

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January 16, 2017 Biofach Nuremberg 28

Quality Control, Packaging & Transport

January 16, 2017 Biofach Nuremberg 29

Export in retail packs – Adding value at

source

Retail Packing

Private labeling

January 16, 2017 Biofach Nuremberg

Lessons Learnt

Certifications alone cannot help in

safeguarding supply chain integrity

“Organic” – a new way of life and not

business as usual

A chain is as strong as its weakest link – a

short supply chain makes it easier to

preserve integrity

Small Producers needs specialized support

An holistic – People ,Planet , Profit

approach is best

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