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    578 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 3, MAY 2006

    Automotive DCDC Bidirectional ConverterMade With Many Interleaved Buck Stages

    Oscar Garca, Member, IEEE, Pablo Zumel, Angel de Castro, and Jos A. Cobos, Member, IEEE

    AbstractInterleaving technique is used in some applicationsdue to its advantages regarding filter reduction, dynamic response,and power management. In dual battery system vehicles, the bidi-rectional dcdc converter takes advantage of this technique usingthree-to-five paralleled buck stages.

    In this paper, we propose the use of a much higher number ofphases in parallel together with digital control. It will be shownthat this approach opens new possibilities since changes in the tech-nology are possible. Thus, two 1000-W prototypes have been de-signed using surface mount technology devices (SO-8 transistors).An additional important feature is that due to the accuracy of thedigital device [field-programmable gate array (FPGA)], currentloops have been eliminated, greatly simplifying the implementa-tion of the control stage.

    Index TermsDigital control, field-programmable gate array(FPGA), surface mount technology (SMT).

    I. INTRODUCTION

    AUTOMOTIVE electronics are one field of power elec-tronics that has been growing rapidly in recent years.

    Some good examples of this are the electronics involved in thedual battery system vehicles that use 14-V and 42-V batteries.One of the specific converters for these vehicles is the bidi-rectional module placed in between those batteries that is in

    charge of the power flow. Typically, the power of this converterranges from 500 to 1000 W. Due to the relative high currentof this application, some approaches use the interleaving tech-nique[1]. The main advantages of using this technique in thisapplication are the filters reduction and efficiency. State of theart engineering for this application proposes the use of threeto five paralleled buck stages (phases) to build the converter[2][5]. A comparison between this multiphase converter with asingle buck converter is carried out in[2], where the advantageof this technique for this application can be seen. Reference[3]proposes a CAD tool to calculate the number of phases tooptimize cost, size, and weight. A similar analysis, but more

    oriented to calculate power losses, can be found in [4]. Amagnetic component to couple all the phases is introduced in[5], obtaining a size reduction compared with inductors forthe same power losses. A quite different solution is presentedin [6], where the authors propose a multilevel converter to

    Manuscript received March 9, 2005; revised October 26, 2005. This workwas presented in part at PESC04 and APEC05. Recommended by AssociateEditor J. Shen.

    O. Garca, A. de Castro, and J. A. Cobos are with the Divisin de Inge-niera Electrnica, Universidad Politcnica de Madrid, Madrid 28006, Madrid.(e-mail: [email protected]).

    P. Zumel is with the Departamento de Tecnologa Electrnica, UniversidadCarlos III de Madrid, Madrid, Spain.

    Digital Object Identifier 10.1109/TPEL.2006.872379

    decrease the voltage stress in the transistors and to eliminatethe inductor. Finally, a procedure to design this type of powerconverter based on models implemented in Matlab is shown in[7]. References[2] and[3]are deeply analyzed and comparedinTable II.

    Using interleaving, the power stage of a converter is dividedinto several and smaller power stages. Therefore, the size ofeach component is reduced. With a very high number of inter-leaved phases, the current stress is greatly reduced and using adifferent technology becomes a possibility. This change of tech-nology may bring several advantages:

    power converter is made of surface mount technology(SMT) components;

    automatic assembly; absence of heatsinks (usually heatsinks require manual as-

    sembly); magnetic components can be planar or SMT. Repetitivity

    is greatly increased; very small input and output filters.However, there are some challenges to face a many-phases

    converter. General purpose integrated circuits (ICs) cannot be used

    because there are many phases. Specific digital control is

    required. Introducing a current loop per phase will not be cost-effec-

    tive. Passive current equalization should be considered.In this paper, two multiphase dc/dc converters made of many

    interleaved phases (16 and 36) for automotive application areproposed. Apart from the aforementioned advantages, the mea-sures in the prototypes show a very good efficiency (94%95%)at full load (1000 W).

    II. POWERSTAGEDESIGN

    The converter will be implemented using the synchronousbuck configuration because it is suitable for this specification

    and it is used for most of the authors [2][5].It has bidirec-tional capability and efficiency is quite good. No isolation isneeded between both batteries and therefore, topologies withtransformers are unnecessary.Fig. 1shows a multiphase syn-chronous buck dc/dc converter.

    The design has been guided by the compromise of using SMTcomponents. The number of phases has been selected to reducethe dc current enough to use small transistors. Thus, two de-signs have been considered as shown in Table I. In the firstone, with 16 phases, each metal-oxide-semiconductor field-ef-fect transistor (MOSFET) needs a SO-8 case while the second,with 36 phases, has its two MOSFETs of each phase in the same

    SO-8 case.0885-8993/$20.00 2006 IEEE

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    GARCAet al.: AUTOMOTIVE DCDC BIDIRECTIONAL CONVERTER 579

    Fig. 1. Multiphase synchronous buck dc/dc converter.

    TABLE IBRIEFOVERVIEW OF THE TWOPROPOSEDDESIGNS

    The key design parameter is the number of phases and the

    phase current ripple. It is not easy to determine it since many

    calculations should be done and many technologies should be

    taken into account. A guideline can be found in [8]. Note that

    the effect of increasing the number of phases in each particular

    component (transistors, inductors, capacitors) is different. Here

    is a brief summary.

    Transistors: there are three types of power losses in theMOSFETs. Both conduction and capacitive losses are rel-

    atively easy to calculate being proportional to the on-resis-tance and capacitances, respectively. However, switching

    losses are much more complex because they depend on

    a higher number of parameters, some of them out of the

    switch itself (leakage inductance, driver output current,

    ). In a first approximation, these losses are calculatedusing the constant switching time of the device given in

    the datasheet. However, in the real world, these switching

    times (rise and fall times) are load dependent.

    For a given MOSFET technology (product is con-

    stant) there is no advantage in increasing the number of

    phases if the total area of silicon is the same: a higher

    number of phases will use smaller transistors. Therefore,

    each transistor has a higher on-resistance but handles lesscurrent keeping the conduction losses constant. The same

    Fig. 2. PCB windings of the RM7 inductor and phase layout.

    can be said about the capacitive losses because each tran-

    sistor has a smaller capacitance but the addition of all of

    them is constant. Switching losses are also constant if rise

    and fall times are considered independent of the number of

    phases.

    In the case of using discrete semiconductors, the calcula-

    tions should be done for each particular design since the

    technology is different for each manufacturer. At least, the

    advantage of using a high number of phases is that due to

    ripple cancellation the switching frequency can be reduced

    and, therefore, the switching and capacitive losses are re-

    duced.

    Inductors: the optimum number of phases from the pointof view of the magnetic component is hard to determine.

    From the point of view of inductors, high current ripple is

    preferred for the same averaged current, since it implies

    lower losses in the inductor. However, several phases are

    required in order to obtain a high cancellation of phase

    current ripple and then a small output capacitance.Each time a phase is added, the average current of it is

    divided; if inductance is increased in the same way, the

    total energy in the inductors is kept constant. Thus, size is

    not drastically affected. However, a size reduction can be

    obtained if inductance is kept constant when a new phase is

    added and then the phase current ripple ratio is increased.

    Butfinally, for a high number of phases, inductance shouldbe increased to avoid a very high current ripple with a very

    small dc current. This will produce a poor efficiency.Anyway, a high number of phases allows the use of small

    magnetic components, and packaging may be improved

    quite a bit, especially the height. In this case, the use of16 phases allows an easy implementation of the inductor

    using a RM7 core. Six turns are required and windings are

    embedded in the printed circuit board (PCB) as shown in

    Fig. 2.

    Capacitors: a high degree of interleaving produces a ripplecancellation that reduces thefilter needs. As a result, thedesigner can take advantage of ceramic capacitors. Both

    capacitors are reduced although, in practice, the minimum

    input capacitance is limited by the pulsating input current

    of each phase. For a high number of phases, nonideal ef-

    fects must be taken into account. Inductor tolerances pro-

    duce different values in the current ripple per phase, and

    then the output capacitance for the same output voltageripple is higher than in the ideal case.

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    580 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 3, MAY 2006

    TABLE II

    COMPARISON OFSEVERALDC/DC CONVERTERS FOR THE SAMEAPPLICATION BUTWITHDIFFERENTNUMBER OFINTERLEAVEDPHASES

    Another advantage of interleaving is ripple cancellation[9].

    With a very high number of phases, the current ripple at the

    output is nearly negligible at every input voltage. Therefore, theoutput capacitor is really small.

    Table IIshows a comparison among several designs for the

    automotive 42/14-V bidirectional converter. All of them have

    been designed for 1000 W. Single phase design is theoretical;

    state of the art columns are taken from[2]and[3](data between

    brackets are estimations);finally, the last two columns with theproposed designs have been included. Other examples[4],[5]

    designed for smaller amounts of power (400500 W) also use asmall number of phases such as 3 or 4.

    Regarding this table, some comments can be made.

    The higher the number of phases, the smaller the MOSFETsize. A high number of phases allows the use of SMT tran-

    sistors. Moreover, with a proper design heatsinks can beavoided.

    The same can be said about the inductors, obtaining a smallsize for Design II. Even with 36 phases, the total inductor

    volume is smaller compared with the othersdesigns. Output capacitance: with 16 interleaved phases, there is avery high ripple cancellation for every duty cycle. How-

    ever, the tolerances in the inductance forces one to use a

    relatively large output capacitor (the authors do not know

    if previous works have considered this phenomenon). This

    effect is much smaller in the 36-phase converter where a

    smallfilter is obtained. Two differential features are common to these two designs:

    first, they do not use commercial ICs to control, but specificcircuits using digital devices; second, no heatsinks are used

    in them. This is one of the most important differences be-

    cause it simplifies the constructive process and reduces thecost.

    Efficiency in the proposed designs is very high.

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    GARCAet al.: AUTOMOTIVE DCDC BIDIRECTIONAL CONVERTER 581

    Fig. 3. Simplified control scheme implemented in a FPGA to control the con-verter.

    The main conclusion obtained from the previous table is that

    in using many phases, a change of technology is possible ob-

    taining very good results from the point of view of efficiencyand size.

    From the point of view of cost, the present approach has

    one differential advantage compared with other solutions of thestate of the art: all the components are SMD including induc-

    tors and, therefore, the converter can be mounted automatically.

    This drastically reduces the cost when compared with manual

    assembly. Moreover, the absence of heatsinks significantly sim-plifies the mechanical issues. On the other hand, these designsrequire more components.

    III. CONTROL STAGEDESIGN

    The control circuit is in charge of generating the driving sig-

    nals for the 16 phases, that is, 32 transistors in Design I and

    36 (72 transistors) in Design II. Since the converter is bidirec-tional, input and output voltages should be measured to generate

    pulses. Interleaved converters proposed in the state of the art do

    require a current loop in each phase to control the dc current per

    phase.

    Using a digital control, the accuracy of these pulses is so high

    that the present phases current are not measured. Therefore, thecontrol circuit is quite simple. Although there are other factors

    that affect current unbalance, this is the main factor responsable.

    The control stage is digital and has been implemented in a

    field-programmable gate array (FPGA). A general scheme isshown inFig. 3. The digital circuit is composed offive parts.

    ADC interface andfilter: control of analog to digital con-verters andfilter to remove noise from samples. Regulator: it calculates duty cycle. Its control algorithm

    has been designed using the root-locus technique and cal-

    culated directly in the digital domain for obtaining better

    results.

    MCD generator: generates the pulse for the free-wheelingtransistor. Thus, the converter changes automatically to

    DCM when possible (usually at low load).

    Phase shifter: this block generates shifted signals form theduty cycle[10].

    Protections: some basic protections are included. The ad-vantage is that they are included without additional cost.

    The control circuit has been implemented in a XilinxXCV200E FPGA. Thefinal control circuit is quite small using

    Fig. 4. Addition and comparisonof (a)hardware structure and(b) itsworkings.

    10 085 equivalent gates (3.4% of the device), so a smaller

    and cheaper FPGA could also be used. Thanks to the FPGA

    concurrency (all its logic is executed in parallel) a high number

    of driving signals can be generated without any drawback in

    the performance of the rest of the controller. Furthermore, itshigh processing speed allows a very accurate signal generation,

    which is the key for passive current sharing in continuous con-

    duction mode (CCM). This controller can work at frequencies

    above 50 MHz, allowing a high duty cycle resolution (over

    400 different duty cycles are possible).

    In order to implement the phase-shifter block, two differentdigital hardware structures are proposed. Both are considered

    for implementation using custom hardware.

    A. Addition and Comparison Phase-Shifter

    The first possibility is to add some constants to the maincounter, with the results translated to the range of the counter

    in case of overflow, and then compare each sum to the dutycycle [seeFig. 4(a)]. These sums are in fact equivalent to phase-

    shifted counters [seeFig. 4(b)], being the delay between them

    proportional to the constant that has been added. In order to ob-

    tain homogeneous distribution along the switching cycle, the

    constants to be added are

    (1)

    being the phase number, the number of phases, and

    the resolution of the duty cycle, which is equal to the range of

    the counter.

    Other equivalent hardware structure would be substituting the

    additions by counters, assuring that these counters were delayed

    according to expression(1).

    B. Shift-Register Phase-Shifter

    The second possibility is to introduce the driving signal of

    thefirst phase into a shift-register [seeFig. 5(a)]. In this way,a delay is obtained which is equal to the length of the shift-

    register multiplied by the clock cycle. The total length of the

    shift-registeris atmost equal to , while eachdrivingsignalis extracted from the position obtained by expression(1).These

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    582 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 3, MAY 2006

    Fig. 5. (a) Shift-register hardware structure and (b) its workings.

    delays are equivalent to the desired phase-shifting operation [see

    Fig. 5(b)].

    C. Phase-Shifters Comparison

    Three comparison criteria can be used to distinguish between

    these two solutions. Duty cycle resolution. The shift-register method leads toshorter critical paths. Therefore, higher clock frequency

    can be achieved and, as a consequence, duty cycle reso-

    lution can be increased.

    Closed-loop dynamics. Using addition and compar-ison phase-shifters, duty cycle changes start affecting

    all driving signals immediately, while for shift-register

    phase-shifters these changes only affect the first phaseimmediately. The rest of the phases are affected only after

    a time equal to their delay. Therefore, somewhat higher

    closed-loop dynamics is achieved with the addition and

    comparison method.

    Area. The addition and comparison phase-shifter is verysensitive to the number of phases, as each phase needs its

    own adder and comparator. The shift-register phase-shifter

    is not sensitive to the number of phases, as including more

    phases needs is just extracting more driving signals from

    the already available shift-register. However, it is sensitive

    to the duty cycle resolution, as the length of the shift-reg-

    ister is proportional to it.

    IV. CURRENT SHARING

    One of the concerns of the interleaved converters is current

    sharing. Commercial integrated circuits solve this problem by

    including an additional current loop [11], [12]. As a conse-

    quence, the cost of the IC is quite high. Also, the additional

    circuitry grows, increasing size and decreasing reliability.

    Therefore, although the aforementioned IC controllers have

    been designed with the capability of paralleling some of them,

    in practice, a high number of phases is not feasible.

    The purpose of this paper is to use a high number of phases

    but without any current loop. The dc current depends strongly

    on the conduction mode of the converter.

    A. Continuous Conduction Mode (CCM)

    Fig. 6shows the equivalent dc circuit of a multiphase buck

    converter when it operates in CCM. Each phase is characterizedby a dc parasitic resistance ; the voltage applied to this re-

    Fig. 6. Equivalent dc circuit of themultiphase buck converterworking in CCM.

    sistance is the input voltage multiplied by the actual duty

    cycle of this phase .

    In case of passive load , the output voltage of the con-

    verter can be calculated from the aforementioned param-

    eters ( , , and ) with the following expression:

    (2)

    Note that if the load is a battery, the output voltage is just

    the battery voltage and(2) is not used. Once is known, the

    current through each phase is easily calculated

    (3)

    The worst-case for a single phase takes place when this phasehas the maximum duty cycle and the minimum resistance while

    the rest have minimum duty cycle and maximum resistance.

    In such a case, the phase current is maximum while the other

    phases will handle a current below the average value . In

    order to determine which of both factors (differences in duty

    cycle or in resistance) is the most important, we can analyze

    each one independently. This analysis can be found in detail in

    [13], but the main results are the following ones. The differences

    caused by resistance unbalance when only one resistance is dif-

    ferent from the others can be calculated as shown in

    (4)

    being the common resistance for the rest of the phases and

    the difference in the unbalanced resistance. On the other

    hand, the differences caused by duty cycle unbalance when only

    one duty cycle is different from the others can be calculated as

    shown in

    (5)

    being the common duty cycle for the rest of the phases,

    the difference in the unbalanced duty cycle, and the powerefficiency due to losses on the resistance exclusively.

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    GARCAet al.: AUTOMOTIVE DCDC BIDIRECTIONAL CONVERTER 583

    Fig. 7. Inductor current in DCM.

    In order to compare both factors, a numerical example is an-

    alyzed. For a 16-phases converter with 98% efficiency due toresistance (2% losses in the resistance), a 10% difference in one

    of the resistances causes less than a 10% difference in the cur-

    rent of that phase. However, for the same converter a minimum

    1% difference in one of the duty cycles causes a 47% unbalance

    in the current of the unbalanced phase. As it can be seen, duty

    cycle is responsible for the main current unbalance unless the

    resistance causes very high losses (over 10%), which is avoided

    by design. Regarding the inductor value, its differences cause

    only unbalanced current ripples (peak to peak), but the dc cur-rent per phase is unaffected in CCM. However, it affects dc cur-

    rent in discontinuous conduction mode (DCM), as explained in

    the next point.

    Therefore, it can be stated that duty cycle is the main cause of

    current unbalance in CCM. However, the use of digital control

    drastically reduces unbalances caused by duty cycle, because

    the driving signal is generated with great accuracy (differences

    below 1 ns). Differences in duty cycle of the phases will be

    produced by drivers and MOSFETs variations (so they should

    be chosen taking this into account).

    Thus, in many cases, it is possible to eliminate current sensing

    circuits, current loops, and all the associated circuitry. In con-clusion, the control stage is composed of a single voltage loop

    and driving signals generator, making it feasible to build a multi-

    phase converter with many phases (more than the classical three

    or four) at a reasonable cost.

    In the experimental results section, the converter has been

    designed without current loops trusting in the digital control for

    current equalization. It will be seen that it is not necessary to

    include this current loop.

    B. Discontinuous Conduction Mode (DCM)

    DCM is a very interesting option for multiphase converters

    because the equalization of the currents is much better. Inductorcurrent of a single phase in a switching cycle is shown inFig. 7.

    The average value of the inductor current (output current of a

    phase) can be calculated fromFig. 7and is defined in

    (6)

    In DCM, the differences in phase current are caused by duty

    cycle and inductance and not parasitic resistance (in a first ap-proximation). However, since each phase current starts from

    zero every switching cycle, the average values are quite sim-

    ilar even having relatively different duty cycles. For example,a 1% difference in duty cycle causes a 2% current unbalance,

    TABLE III

    DC CURRENT VALUES IN DCM AND CCMFOR1% AND 5% DUTYCYCLE INEQUALITIES

    and even a 5% difference in duty cycle causes just a 10% cur-

    rent unbalance. Regarding the inductor value, a 10% difference

    causes a 9% current unbalance, and even a 20% difference in

    inductance causes just a 17% current unbalance.

    C. Comparison Between CCM and DCM

    Table III shows a numerical comparison between these two

    conduction modes in terms of current unbalance. The calcula-

    tions have been carried out for the following specifications anddata.

    Sixteen-phases synchronous buck converter (to test DCM,free-wheeling MOSFETs is turned-off when current

    reaches 0).

    One phase has 1% (or 5%) higher duty cycle than the other15 phases.

    Input voltage: 42 . Output voltage: 14 .

    Output power: 1000 W. Inductance: 5.4 H. Parasitic resistance: 35 m MOSFET inductor . Switching frequency: 120 kHz.With a relative small duty cycle deviation such as 1%, CCM

    shows an unacceptable current unbalance (current is 1.84

    the nominal) while DCM current unbalance is kept below 2%.

    Therefore, if CCM mode is preferred the duty cycle should be

    very precise or the designer is forced to include one current

    loop per phase.Table IIshows the benefits of operating in DCMeven if the duty cycle is not very accurate. With a 5% deviation,

    the current is only 10% over the average.

    Therefore, a conservative criterion is to select DCM as anoperation mode. Thus, current loops can be removed obtaining a

    very good current balance. However, due to the accuracy of the

    digital control, the dc currents are very similar in CCM as will

    be shown in the next section. This operation mode is interesting

    because root-mean-square (RMS) currents are smaller at full

    load, and therefore the converter efficiency is higher.

    V. EXPERIMENTAL RESULTS

    The converters have been designed according to the following

    specifications. High voltage side: 42 V. Low voltage side: 14 V.

    Output power: 1000 W. No current loops.

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    584 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 3, MAY 2006

    Fig. 8. Current ripple per phase in Design I.

    Fig. 9. Measured efficiency of Design I as a function of the output current.

    Digital control, implemented in an FPGA.Two designs have been carried out.Design Iwith 16 phases

    andDesign IIwith 36.

    A. Design I

    Main characteristics of this prototype are as follows.

    Number of phases: 16. Power per phase: 62.5 W. Phase switching frequency: 150 kHz. Inductor per phase: 5.4 H (RM7). MOSFETs: SI4450DY (SO-8 package). Driver: IR2181S (2 drivers in a SO-8 package).The current per phase at full load is shown in Fig. 8. It can

    be seen that the current ripple is high enough to achieve zero-

    voltage switcing (ZVS) in both transitions. In these conditions,

    the efficiency is maximum (it has been experimentally checked[14]) and a good current balance is achieved. This prototype has

    been tested in CCM and DCM to see the performance about

    current unbalance [15]. The main conclusion is that DCM is

    much better than CCM but, thanks to the accuracy of the digitalcontrol, the equilibrium in CCM is quite good.

    Fig. 10. Prototype made with 16 phases: (a) single phase power stage and (b)

    whole power stage.

    The efficiency of the converter is shown inFig. 9. Maximumvalue is 95% at full load. No heatsink is used at room tempera-

    ture.

    Finally,Fig. 10shows two pictures of the power stage of the

    converter. The main characteristic is that it has been possible

    to use low profile components obtaining a 10-mm height and1000-W converter (tallest component is an RM7 core embebbed

    in the PCB).

    B. Design II

    The main characteristics of this prototype are as follows.

    Number of phases: 36. Power per phase: 27.7 W. Phase switching frequency: 100 kHz. Inductor per phase: 47 H (WE PD-47). MOSFETs: IRF7341 (two transistors in a SO-8 package). Driver: IR2181S (two drivers in a SO-8 package).Compared with the previously presented prototype, the main

    difference is that this design runs in CCM but with positive cur-

    rent (current ripple is small compared to the dc current value).In these conditions, the dc current through each phase is only

    defined by the parasitic resistances and duty cycle inequalities[see (3)]. Measured current waveforms in steady-state condi-

    tions are shown inFig. 11(a) and (c). Although no current loops

    have been used, dc currents through each phase are quite sim-

    ilar even during transients as shown inFig. 12(only four phase

    currents are shown). All of them are in the range 10% at full

    load.Fig. 11(b) and (d)shows the dc phase current values.

    Design IIhas a maximum efficiency of 94% with 50 A and93.5% at full load as shown in Fig. 13. A converter with 36

    phases is shown inFig. 14. The converter is composed of two

    stacked PCBs with a pair of connectors between. Thefirst PCBcontains the power transistors (on the top side) and the drivers

    (bottom side); the second PCB includes the inductors and the

    output capacitors.

    VI. CONCLUSION

    The interleaving technique has several advantages such asfil-ters reduction, better dynamic response, and better thermal man-

    agement. Besides the classical approach, using a high number

    of phases brings other advantages. In particular, power compo-

    nents can be SMD and/or inductors can be integrated in the PCB.

    Thus, the converter is repetitivity increased, the assembly can be

    automatic, and even heatsinks can be removed.

    In this paper, two multiphase 1000-W dcdc converters madeof many interleaved buck phases (16 and 36) are proposed.

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    Fig. 11. (a) Measured current waveforms and (b) dc value in the 36-phases prototype at half-load; same in (c) and (d) but at full load.

    Fig. 12. Evolution of four phase currents of the converter during a transient.

    These converters have been designed with automotive specifi-cations. The main feature is that they have been implemented

    using surface mounting devices (SMD), keeping a very good

    efficiency (94%95%), and avoiding the use of heatsinks. Thus,the look of these dc/dc converters is rather different than others

    of the state of the art in the same power range, mainly because

    their low profile.The two main problems associated with many power stages

    have been overcome in this proposal.

    Fig. 13. Efficiency of the converter with 36 phases as a function of the outputcurrent.

    The converter can be designed avoiding the use of currentloops that would not be feasible with a very high number

    of phases. Although DCM is preferred, it is possible also

    in CCM as shown in the prototypes. DC currents are in the

    10% range without any active compensation mechanism.

    A specific digital control has been built. There are manysignals to generate but all of them are simple. Thanks to

    the accuracy and concurrency, an FPGA is the suitable de-

    vice that contributes to equalize the dc currents of the con-verters.

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    586 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 3, MAY 2006

    Fig. 14. Prototype made with 36 phases: (a) MOSFETs and drivers PCB and(b) inductors and capacitors PCB.

    The feasibility of building a medium power converter using

    very small power transistors and magnetic components and

    using low power techniques has been demonstrated.

    REFERENCES

    [1] B. A. Miwa, D. M. Otten, M. E. Schlecht, and ,High efficiency powerfactor correction using interleaving techniques, in Proc. IEEE Appl.Power Electron. Conf. Expo (APEC92), 1992, pp. 55756.

    [2] A. Consoli, G. Scarcella, G. Giannetto, and A. Testa,A multiphaseDC/DC converter for automotive dual voltage power systems, IEEE

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    Oscar Garca(M99) was born in Madrid, Spain, in1968. He received theM.S. andPh.D.degrees in elec-tronic engineering from the Universidad Politcnicade Madrid (UPM), Madrid, Spain, in 1992 and 1999,respectively.

    He is an Associate Professor with UPM. He hasbeen involved in more than 25 research projects,holds three patents, and he has published nearly 100

    papers in IEEE conferences and journals. His re-search interests are switching mode power supplies,power factor correction, power architectures, and

    digital control applied to power electronics.Dr. Garcia is a member of the IEEE-PELS-IES Spanish Chapter.

    Pablo Zumel received the B.S degree in electricalengineering from the University of Burgos, Burgos,Spain, in 1995, the M.S. from the Ecole CentraleParis, Paris, France, in 2000, and the M.S. andPh.D. degrees in electrical engineering from theUniversidad Politcnica de Madrid (UPM), Madrid,Spain, in 1999 and 2005, respectively.

    From 1999 to 2003, he was a Researcher in the Di-visin de Ingeniera Electrnica, UPM. Since 2003,he has been with the Departamento de TecnologaElectrnica, Universidad Carlos III de Madrid, where

    he is currentlyan AssistantProfessor. Hiscurrent research interestsinclude mul-tiphase dcdc converters, magnetic integration, digital control in power elec-tronics and educational issues on power electronics.

    Angel de Castro was born inMadrid, Spain,in 1975.He received the M.Sc. and the Ph.D. degrees in elec-

    trical engineering from the Universidad Politcnicade Madrid (UPM), Madrid, Spain, in 1999 and 2004,respectively.

    He has been an Assistant Professor with UPMsince 2003. His research interests include digitalcontrol of switching mode power supplies, digital

    circuits design, sensor networking, and smart trans-ducers.

    JosA. Cobos (M92) received the M.S. and Ph.D.degrees in electrical engineering from the Univer-sidad Politcnica de Madrid (UPM), Madrid, Spain,in 1989 and 1994, respectively.

    He has been a Professor with UPM since 2001.He is Vice Dean for Research and Doctoral studiesof the ETS Ingenieros Industriales of the UPM. Hiscontributions are focused in thefield of power supplysystems for telecom, aerospace, automotive and med-ical applications. His research interests include low

    output voltage, magnetic components, piezoelectrictransformers, transcutaneous energy transfer, and dynamic power management.He haspublished over 150 technicalpapersand holds three patents. He has beenactively involved in over 40 R&D projects for companies in Europe, USA, andAustralia.

    Dr. Cobos received several awards, including the UPM Research andDevelopment Award for faculty less than 35 years of age and the RichardBass Outstanding Young Power Electronics Award of the IEEE in 2000. Heis an Associate Editor of the IEEE POWER ELECTRONICS LETTERSand the

    IEEE TRANSACTIONS ON POWER ELECTRONICS. He is an AdCom memberof the IEEE Power Electronics Society (PELS), and Chair of the TechnicalCommittee on dc Power Systems.