big data and robotics in warehousing and supply … hauser,swisslog.pdf · middle east, november...
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BIG DATA AND ROBOTICS IN WAREHOUSING AND SUPPLY CHAIN MANAGEMENTDaniel Hauser Dubai, 1st November 2017
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Imagine…
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…A PRODUCT WILL BE DISTRIBUTED TO THECUSTOMER BEFORE HE HAS PLACED HISORDER?
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… SUPPLY CHAINS WILL BE ADAPTED HIGHLYFLEXIBLE TO THE NEEDS OF A INDIVIDUAL CUSTOMER OR EVEN ENTIRE SOCIETY
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… IF THE AGE OF AN EMPLOYEE IS NOT RELEVANT ANYMORE
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You think, „impossible“?
Maybe today –However, it can bepossible in the future!
We believe warehousing logistics hasnot yet reached its limits.
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Megatrends –Some of them with more or less relevance for the Middle East
Limited storagespace and
growing productrange
Shortage of qualifiedemployees and strict
regulations
High productavailability in
shops
Individualization ofproducts, growinge-commerce and
omnichannel
Seasonal peaks
Intelligent robot-based and data driven automated warehouse solutions are required
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ABOUT SWISSLOG
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Swisslog: Automated Intralogistics Solutions
Leading provider of automatedintralogistics solutions for distribution
centers and hospitalsWarehouse &Distribution Solutions Consulting + Design Project Realization Life-Time Support
Healthcare
SolutionsTransport of goods and materials as
well as distribution of medicines in healthcare facilities
Swisslog Swisslog Company founded in 1900 Headquarters: Buchs/Aarau,
Switzerland Global presence: 30 offices in
over 20 countries Since August 2015, part of the
KUKA GroupKUKA Company founded in 1898 Headquarters: Augsburg, Germany 2948.9 Mio. € Net sales 2016
(Swisslog 20%)
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Americas EMEA Asia / Rest of WorldArgentina Austria Poland AustraliaBrazil Belgium Portugal ChinaChile Czech Republic Russia IndiaCanada Denmark South Africa IndonesiaMexico Finland Spain JapanUSA France Sweden Malaysia
Germany Switzerland New ZealandHungary Turkey Singapore
Sales & Service Italy U.A.E. South KoreaNetherlands UK TaiwanNorway Thailand
We are Where you are –Local Presence on a Global Scale
Swisslog Middle East LLC Local presence with a legal entity since
2014 in Dubai Team of experts for system design,
project management and maintenance & support locally in UAE
Setup of local presence with a legal entity in Riyadh in progress
Local customer base with 6 major projects
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Global Blue Chip References and local Middle East customersThree Core Knowledge Segments
Retail & E-Commerce Food & Beverage
Other IndustriesPharmaceutical
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Warehouse & Distribution Solutions
Conveyor system Miniload crane Shuttle system AutoStore storage
system
Pallets AGVRobotics
Conveyor system Pallet stacker Pallet shuttle/loading/
unloading system
Articulated arm and gantry robot for: Automated carton and
single-item picking system Depalletizing and
palletizing system
Automated pallet transportation
Order fulfilment system CarryPick
Mobile platform/ Omnimove
Inventory management and material flow softwareTrend setting concepts: Human-robot collaboration
Light GoodsCivil Engineering
Logistics Consulting System Design Project Implementation Maintenance, Modernization System Integration Operation Support
Design Develop Deliver
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You need someexamples?
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Swisslog automation project at Mai DubaiFinished Goods HBW - 26m height, 10 stacker cranes
Picking & Shipping area
1km Monorail System linking FG warehouse with production lines and shipping area
Productions lines – new building
Productions lines – old building
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6Raw Materials standalone racking - 14m height, 6 stacker cranes
RM receiving area
1km Monorail System linking RM warehouse with production lines ( new and old lines)
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Almarai – Saudi ArabiaFood and Beverage
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Everything SAP Software “State-of-the-art” Picking and Packing Fully automated picking process Efficient and highly dynamic load &
unload of trucks
The business caseNew warehouses for production supply and distribution of milk and fresh food.
Optimization of the supply structure for delivering products to its store locations.
5 automated High Bay Warehouses Between 5 000 to 40 000 storage bins per warehouse 8 Robots for picking
Interface to SAP-ERP SAP EWM Warehouse
Management
The solution
Background
Objective
Customer benefitsStorage and Materials Handling WMS & Control
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Almarai – Saudi ArabiaFood and Beverage
Project Information Automatic goods receipt from
production Automatic layer picking with robots Connected directly to the
production
CPP3 CPP1
CPP1a
CPP2
CF – Consolidation Facility
CPP2
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What are other performance boosting
ASRS systems?
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What is the next levelof robotics and big
data?
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AutoPiQ and ACPaQOur robotics solutions
Flexible and MobileFast and Simple Integration: Easy to implement in new or existing picking systems
Improved Efficiency: Operational 24/7 Accurate, Reliable and Safe: Robotic picking
enables a failure-free operation with the highest availability.
Reliable: Improves picking quality and quantity Efficient: up to 1 000 units per hour Flexible: The modular design allows growing
companies to increase their capacity and efficiently handle peak demands.
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Augmented Reality to Facilitate Warehouse Operations and ServiceOverview on current and future developments
Augmented service support (first pilots in 2017) Use AR to support service technicians
remotely Video and voice support Especially for locations with lack of skilled
labor
Augmented visualization (not productized) Digital shadow of your (future) warehouse You can see how the warehouse operates in
real time, incl. material flow You can walk around the warehouse and
check the overall layout New way of visualizing KPIs, e.g. by just
focusing on an element
Augmented picking (not productized) Replaces pick solutions like pick-to-light Reduction of hardware investment costs Hardware device (HoloLense) not mature
enough for a 8h picking shift, but technology will develop fast
Swisslog is prepared for the future
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From 3D to Virtual Reality – Towards a New Way of Planning Overview on current and future developments
Today you can Walk through your warehouse and see how
it will operate; how pickers and operators
interact with the machines how walkways, access routes, cabinets
and conduits can be optimally positioned Thereby you can check the overall layout,
ergonomics and maintainability / accessibility
In the future you will be able to Show real-time operations and emulate Analyze performance & facilitate error
correction Run through “what if?” scenarios Systematically train staff (even before go-
live) Tour remotely through warehouses without
traveling Interact with multiple users
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Summary
Robots and big data are changingour todays world and enable to boost
warehouse performances
Thank You!
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Swisslog designs, develops and delivers best-in-class automation solutions for forward-thinking health systems, warehouses and distribution centers.www.swisslog.com
Swisslog is member of the KUKA Group, a leading global supplier of intelligent automation solutions.www.kuka.com
Managing DirectorRegion Central Europe & Middle EastSwisslog Warehouse & Distribution Solutions
Daniel Hauser