bigdog mowers diablo parts manual. the use of the ... this manual covers bigdog® diablo models...

200 South Ridge Road

Hesston, Kansas

67062

BigDog® MowersDiablo

Parts Manual

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency(EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged orillegible, replace immediately. Replacements may be ordered per the information found in the ProductInformation section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment forthe purposes of emissions control prior to or after its sales or delivery to the ultimatepurchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed orrendered inoperative by any person.

WARNING

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources CodeSection 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effectiveworking order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose ofremoving and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow ofan internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United StatesForest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local FireAgencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVEA SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OFA SPARK ARRESTER.

Inspect spark arrester daily; replace every 500 hours or as needed.

119941_0314 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Pump Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Section 4Wheel & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine, Kawasaki FX691V & FX730V . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Fuel System—Tanks & Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Section 752" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-252" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-452" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-660" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-860" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1060" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Service Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1460" Deck Pulleys & Spindles—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1660" Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1872" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

c-2 119941_0314

72" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2272" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

119941_0314 1-1

General Information

This manual covers BigDog® Diablo models 933192, 933200, 933218, 933226, 933234 & 933242

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the BigDog® mowers. Use of this manual in conjunction with other Big-Dog® mower and component manuals will provide the information necessary to service and maintain BigDog® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION605230 OPERATOR’S MANUAL120117 WARRANTY STATEMENT120124 GENERAL SERVICE MANUAL

PART NO. DESCRIPTION114553 MULCH KIT 52" DECK114554 MULCH KIT 60" DECK115444 MULCH KIT 60" HV DECK114306 MULCH KIT 72" DECK353961 STEERING EXTENSION KIT112425 FLEX FORKS116844 STRIPE KIT110153 LIGHT KIT789537 SEMI-PNEUMATIC TIRE—13 X 6.5 X 6113910 REAR ANTI-SCALP (SINGLE)600197 SUSPENSION SEAT KIT

1-2 119941_0314

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

SIZE FT-LBS N-M SIZE FT-LBS N-M.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

119941_0314 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-2 119941_0314

Frame

21

2

2

5

5

3

5

4

1

34

46

7

8

8

9

119941_0314 2-3

Frame

NOTES:

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.3. Patent numbers decal.

INDEX NO. PART NO. QTY. DESCRIPTION

1 552682 1 52" FRAME (WITH DECALS & RIVET NUTS)552681 1 60" FRAME (WITH DECALS & RIVET NUTS)552684 1 60" FRAME, MODIFIED (WITH DECALS & RIVET

NUTS)552683 1 72" FRAME (WITH DECALS & RIVET NUTS)

2 781880 5 BUMPER3 781427 1 DECK HEIGHT INDICATOR DECAL4 083279 3 SERIAL NUMBER / SPEC DECAL5 808493 6 3/8-16 THREAD RIVET NUT6 601993 1 SAFE OPERATION DECAL7 602041 1 HOT DECAL8 015495 4 GREASE FITTING STRAIGHT9 605073 1 BIGDOG DECAL

2-4 119941_0314

Lights

1

2

3

4

BOTTOM BB

BOTTOM OF THE MOWER

4

4

119941_0314 2-5

Lights

NOTES:


1 605003 2 LIGHT2 605225 4 CS #8-32 X .500 PH TRX THREAD FORMING3 605174 1 WIRE HARNESS4 000331 9 WIRE TIE

2-6 119941_0314

Engine Guard

1

2

4

43

5

4

8

7

6

79

10 7

MUFFLERSHIELD

211

4

119941_0314 2-7

Engine Guard

NOTES:


1 119827 1 ENGINE GUARD SCREEN2 016832 10 NT .312-18 HX FLK ZNYC3 190195 1 BUMPER4 016253 10 CB .312-18 X .75 FUL ZN5 605073 1 BIGDOG DECAL6 781567 2 NT .500-13 NL G57 767962 10 FW .531 X 1.063 X .090 SAE8 031997 2 PLASTIC WHEEL9 068239 2 CS .500-13 X 4.50 HX G5

10 705954 6 CS .500-13 X 1.25 HS G511 190221 1 HITCH

2-8 119941_0314

119941_0314 3-1

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Pump Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic Pump Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-2 119941_0314

Hydraulic System

13

11

17

36

38 41

40

54

8

2

25

27

31

26

29

28

33

32

37

39

36

35

16

3

1

10

6

712

9

14

15

25

24

2319

19

18

21

2221

20

2630

17

35

34

2421

21

18

19 20

23

2219

37

119941_0314 3-3

Hydraulic System

NOTES:


1 349860 1 RESERVOIR2 032763 1 BREATHER CAP3 032771 1 STRAINER4 055947 2 CS .250-20 X .50 HX G55 768515 2 FW .281 X .625 X .051/.080H6 763953 1 FTG T, -6 O-RING/-6J7 781518 1 HYDRAULIC HOSE8 768333 1 FILTER HEAD9 763946 1 FTG 90, -6 O-RING

10 781591 1 HYDRAULIC HOSE11 781658 1 FTG, -8 MORB HEX PLUG12 768341 1 FILTER ELEMENT13 781575 1 SUCTION HOSE14 034272 4 NT .312-18 HX G5 ZNYC15 768523 4 FW .343 X .687 X .051/.080H16 601134 1 LS HYDRO PUMP 12CC W/FAN17 779132 2 FTG, -6MORB/-6MJIC STR18 704163 2 CS .250-20 X 2.00 HX G5 Z19 768523 4 FW .343 X .687 X .051/.080H20 034272 2 NT .312-18 HX G5 ZNYC21 768515 4 FW .281 X .625 X .051/.080H22 781922 2 BALL STUD23 367557 2 PUMP ARM24 068551 2 NT .250-20 HXZY NL25 601252 2 CASE DRAIN ASSEMBLY26 763946 2 FTG 90, -6 O-RING27 781534 2 FTG, STR-8 MORB/-8MS28 781484 1 HYDRO TUBE,-LLOOP/R29 781476 1 HYDRO TUBE,-LLOOP/R30 601133 1 RS HYDRO PUMP 12CC W/FAN31 781542 2 FTG, 90°-8MORB/-8MORFS32 600915 1 TUBE, LP-TM RT LOOP33 781500 1 TUBE, -RLOOP/R34 041707 4 NT .437-14 HX G5 ZNYC35 704742 8 FW .453 X .812 X .060 ZNYC36 602382 2 MOTOR37 781526 4 FTG, 90°-10 MORB/-8 MORFS38 023317 8 NT .500-13 UNT LK G8 ZN39 767962 8 FW .531 X 1.063 X .090 SAE40 602256 8 CS .500-13 X 2.50 SQ G541 705186 4 CS .437-14 X 1.375 HX G5

3-4 119941_0314

Pump Drive Installation

10

1

3

8

9

4

11

12

13

18

19

20

19

18

5

14

6

27

4

5

15

16

17

22

23

23

3

1

21

24

22

119941_0314 3-5

Pump Drive Installation

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed or loosened. Use only hand tools to install this fastener.

2. Torque to 12–15 ft-lbs.3. Torque to 100 ft-lbs.


1 034272 2 NT .312-18 HX G5 ZNYC2 768523 4 FW .343 X .687 X .051/.080H3 768705 2 PULLEY4 083196 4 SS .312-18 X .75 SQ-HD5 768127 2 KEY 5MM X 30MM 6 111786 1 CLUTCH ANCHOR7 036236 2 CS .312-18 X 1.00 HX G58 779876 1 SINGLE ENGINE PULLEY9 212076 1 KEY 1/4 SQ X 1.50 LG

10 797654 1 FW 1.156 X 1.75 X .25 ZY11 601311K 1 CLUTCH KIT12 602680 1 FW .453 X 1.12 X .119 HRD13 785659 1 CS .437-20 X 2.50 HX G5 P8514 791251 1 CLUTCH HARNESS PIGTAIL15 025007 1 CS .625-11 X 1.75 HX G516 028118 1 FW .625 X 1.00 X .134 ZNYC17 602304 1 5" FLAT IDLER PULLEY18 025296 2 FW .760 X 1.625 X .08 ZNYC19 770867 2 BUSHING20 111864 1 PUMP IDLER ARM21 601084 1 SB .750 X 2.00 SH .625-1122 601016 1 IDLER SPRING23 601947 1 BELT, A SEC 59.90" EL23 000331 1 WIRE TIE

3-6 119941_0314

Hydraulic Pump Service Parts

NOTES:


1 601877 1 PUMP FAN SHROUD2 601878 1 PUMP FAN KIT3 601879 1 PUMP SHROUD BRACKET4 780718 1 PUMP SEAL KIT (NOT SHOWN)

1

2

3

2

119941_0314 3-7

Motor Assembly

NOTES:


1 602382 1 MOTOR2 065516 1 CASTLE NUT3 064337 1 WOODRUFF KEY4 748806 1 PUMP SEAL KIT (NOT SHOWN)

1

3

2

3-8 119941_0314

Steering1

32

4

5

6

3 6

32

38

PUMP

7

14

13

1110

121

SUB-ASSEMBLY

9

812

12

3

3

FRONT OF MOWER

119941_0314 3-9

Steering

NOTES:


1 109839 2 HANDLE (WITH GRIP)781260 2 STEERING BAR GRIP

2 036244 6 CS .375-16 X 1.00 HX G53 767954 16 FW .406 X .812 X .060 SAE4 055822 4 CS .375-16 X .75 HX G55 N/A 1 STEERING COVER ASSEMBLY6 054502 6 NT .375-16 HX G5 ZNY7 601087 2 SWITCH8 023655 4 NT .312-24 HX NL ZN9 781583 2 BRAKE ROD ASSEMBLY

10 600221 2 STEERING DAMPER11 781922 2 BALL STUD12 768523 8 FW .343 X .687 X .051/.080H13 029876 2 LW .312 INT-EXT TOOTH14 016832 2 NT .312-18 HX FLK ZNYC

3-10 119941_0314

Steering Cover

1

2

3

5

3

4

3

3

119941_0314 3-11

Steering Cover

NOTES:


1 N/A 1 LS STEERING BOX ASSEMBLY2 N/A 1 RS STEERING BOX ASSEMBLY3 768523 4 FW .343 X .687 X .051/.080H4 023655 2 NT .312-24 HX NL ZN5 781286 2 PUMP ROD ADJUSTER

3-12 119941_0314

Steering Cover

6

8

109

10

7

8

119941_0314 3-13

Steering Cover

NOTES:


6 552733 1 STEERING COVER (WITH DECALS)7 781153 2 BUSHING8 784439 2 LOCK COLLAR 0.757 ID9 108813 1 STEER PIVOT TUBE

10 603078 2 FW .750 X 1.50 X .156 ZN

3-14 119941_0314

Steering Cover

12

1314

12

13

15

11

119941_0314 3-15

Steering Cover

NOTES:


11 080358 1 GM .50 X 1.00 X .75 X .1212 053199 2 NT .500-13 HX JAM ZNYC13 603055 2 SS 1/2-13 X 2.50 SH ZNYC14 605193 1 DIABLO LOGO DECAL15 722199 5.5" WEAR TAPE

3-16 119941_0314

Steering Box Assembly

1

3

43

2

6

6

9

8

5

4

3

27

3

119941_0314 3-17

Steering Box Assembly

NOTES:


1 113575 1 STEERING ARM2 086660 3 NT .375-16 HXZY NL3 767954 6 FW .406 X .812 X .060 SAE4 705178 3 CS .375-16 X 1.75 HX G55 N/A 1 STEERING BOX6 781153 2 BUSHING7 348862 2 STEERLEVER BUSHING8 047456 1 GM .750 X .188 X 1.00 X .129 797738 1 SS .500-13 X 2.00 SH ZY

3-18 119941_0314

Brake

1

1

STEERINGSUB-ASSEMBLY

2

2

2

2

2

2

43

7

6

3

5

5

7

8

9

9

12

11

13

1415

16

10

4

1 2

3

LEFT SIDE BRAKE ASSEMBLY SHOWNRIGHT SIDE SIMILAR

119941_0314 3-19

Brake

NOTES:

1. Part of the wheel motor.2. Torque to 180–210 ft-lbs.3. Torque to 17 ft-lbs.4. Do not torque the nut; the brake pivot arm must pivot freely.


1 782979 2 CS 0.375-16 X 4.75 HX G52 767954 12 FW .406 X .812 X .060 SAE3 768523 12 FW .343 X .687 X .051/.080H4 023655 2 NT .312-24 HX NL ZN5 765339 4 BUSHING6 350330 1 LS BRAKE PIVOT ARM

350264 1 RS BRAKE PIVOT ARM (NOT SHOWN)7 005116 4 CS .375-16 X 1.375 HX G58 086660 2 NT .375-16 HX ZY NL9 054502 4 NT .375-16 HX G5 ZNY10 350397 2 BRAKE LINK TURNBUCKLE11 034272 4 NT .312-18 HX G5 ZNYC12 101766 2 BRAKE ARM EXTENSION13 064014 4 CS .312-18 X .875 HX G5 ZN14 602383 2 BRAKE ASSEMBLY15 604461 8 CS .312-18 X .75 HS G8 FLANGE HEAD16 602384 2 HUB ASSEMBLY (WITH STUDS)

3-20 119941_0314

119941_0314 4-1

Section 4

Wheel & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2 119941_0314

Wheel & Tires

1

1

3

5

2

4

6

7

8

6

FRONT WHEEL ASSEMBLY

119941_0314 4-3

Wheel & Tires

NOTES:

1. Torque to 65–75 ft-lbs.


1 605066 2 TIRE/WHEEL ASSEMBLY 24 X 9.50-12 (52" MOWERS)601238 2 TIRE/WHEEL ASSEMBLY 24 X 12 (60" MOWERS)784058 2 TIRE/WHEEL ASSEMBLY 24 X 12 X 12 (72" MOWERS)

2 061077 10 WHEEL NUT3 705954 2 CS .500-13 X 1.25 HX G5 ZN4 344267 2 FW .510 X 2.15 X .187 SPL5 712976 2 FW .531 X 1.375 X .125 ZNY6 784223 4 BEARING7 387035 2 SPACER 1.07 X 1.312 X 2.798 045765 2 FW 1.030 X 1.50 X .134 ZN

4-4 119941_0314

Front Wheel Breakdown

2

3

5

1

3

4

6

7

10

8

9

7

119941_0314 4-5

Front Wheel Breakdown

NOTES:


1 190021 1 FORK2 061101 1 NT .750-10 HX ZY NL3 025296 2 FW .760 X 1.625 X .08 ZNYC4 041475 1 CS .750-10 X 9.50 HX ZY5 605065 1 TIRE/WHEEL ASSEMBLY 13 X 6.506 604843 1 TIRE 13 X 6.507 039677 2 WHEEL BEARING8 603756 1 WHEEL 6 X 4.5 (BLACK)9 019521 1 VALVE STEM

10 782771 1 BEARING SPACER

4-6 119941_0314

Drive Wheel Breakdown

NOTES:

605066 TIRE/WHEEL ASSEMBLY (52" MOWER)


1 782284 1 TIRE 23 X 9.5-122 605067 1 WHEEL 12 X 7.003 019521 1 VALVE STEM



1 781245 1 TIRE 24 X 12-122 796250 1 WHEEL 12 X 8.503 019521 1 VALVE STEM



1 781245 1 TIRE 24 X 12-122 784066 1 WHEEL 12 X 8.503 019521 1 VALVE STEM

1

2

3

119941_0314 5-1

Section 5

Engine, Kawasaki FX691V & FX730V. . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System—Tanks & Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-2 119941_0314

Engine, Kawasaki FX691V & FX730V

1

17

16

18

8

19

11

13

12

7

9

10

2

5

4

6

148

15

30A FUSE

VAPORTEE

8

1

14

8

4

2

2

3

BLK

BLK

B

A

20

B

A

3

FUELVALVE

SEATSUPPORT

2BLKRED/

22 PUR

2

1

2PUR

1

2BLKYEL/

4

119941_0314 5-3

Engine, Kawasaki FX691V & FX730V

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque the nuts to 22 ft-lbs.


1 N/A 1 KAWASAKI FX691V & FX730V ENGINE2 603112 2 CLAMP, 3/16"3 603326 36" 3/16" VAPOR LINE4 000323 2 HOSE CLAMP5 015818 7" 1/4" FUEL LINE6 744276 1 POSITIVE BATTERY CABLE7 029876 1 LW .312 INT-EXT TOOTH8 768523 7 FW .343 X .687 X .051/.080H9 786640 1 NEGATIVE BATTERY CABLE

10 720516 1 CS M8 X 1.25 X 16 G10.9 HX11 602324 1 MUFFLER12 767954 4 FW .406 X .812 X .060 SAE13 602580 4 CS .375-16 X 1.25 HX G5 P8514 034280 4 CS .312-18 X .750 HX G515 111774 1 MUFFLER GUARD16 791616 1 OIL DRAIN VALVE 3/8-1817 602461 1 M20 X 2.5 - 3/8" NPT ADAPT18 034272 2 NT .312-18 HX G5 ZNYC19 112090 1 OIL DEFLECTOR PLATE20 000331 5 WIRE TIE

FUEL & VAPOR LINE LENGTHS

36" TEE TO ENGINE (VAPOR)

7" VALVE TO FILTER (FUEL)

A

B

5-4 119941_0314

Engine, Kawasaki FX850V1

5

1

1314

8

2

21

7

2

34

16

125

20

11

23

5

21

5 15

19

25

3

YEL/

BLK

5

2 30AFUSE

18

1824

17

17

16

15

26

1

BLK

9

5

10

6

BLK2

RED/2

BLK

2 PUR

PUR2

22

VAPORTEE

FUELVALVE

4

119941_0314 5-5

Engine, Kawasaki FX850V

NOTES:

1. Supplied with the engine.2. Part of the wire harness.3. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque the nuts to 22 ft-lbs.


1 N/A 1 KAWASAKI FX850V ENGINE2 603012 1 MUFFLER3 029876 1 LW .312 INT-EXT TOOTH4 786640 1 NEGATIVE BATTERY CABLE5 768523 10 FW .343 X .687 X .051/.080H6 720516 1 CS M8 X 1.25 X 16 HX G10.97 744276 1 POSITIVE BATTERY CABLE8 034272 2 NT .312-18 HX G5 ZNYC9 112090 1 OIL DEFLECTOR PLATE

10 111774 1 MUFFLER GUARD12 767954 4 FW .406 X .812 X .060 SAE13 602580 4 CS .375-16 X 1.25 HX G5 P8514 034280 4 CS .312-18 X .75 HX G515 036236 3 CS .312-18 X 1.00 HX G516 603112 2 CLAMP, 3/16"17 000323 2 HOSE CLAMP18 016832 3 NT .312-18 HX FLK ZNYC19 114578 1 BRACE20 043570 1 LOOP CLAMP21 015818 14 1/4" FUEL LINE22 000331 4 WIRE TIE23 603326 45 3/16" VAPOR LINE24 602461 1 M20 X 2.5 - 3/8" NPT ADAPT25 796516 1 3/8-18 OIL DRAIN VALVE26 000398 1 LOOP CLAMP27 738245 1 CAPLUG #21 (NOT SHOWN)


45" TEE TO ENGINE (VAPOR)

14" VALVE TO ENGINE (FUEL)

A

B

5-6 119941_0314

Engine Service Parts


1 785261 1 MAIN AIR FILTER2 785279 1 SAFETY AIR FILTER3 068478 1 IN-LINE FUEL FILTER4 763318 1 VACUATOR VALVE5 602581 1 OIL FILTER (FX691V & FX730V)

603138 1 OIL FILTER (FX850V)

5

3

1

2

4

119941_0314 5-7

This page intentionally left blank.

5-8 119941_0314

Fuel System—Tanks & Fuel Lines

1

4

14

2

1516

5

6

3

1

1

4

5

BC

3

13

7 67

8

9

9

9

11

1215A

16E

16D

SEATSUPPORT

10

FRONT OFMOWER

FRONT OFMOWER

17

119941_0314 5-9

Fuel System—Tanks & Fuel Lines

NOTES:

1. Torque to 20 ft-lbs.


1 605095 1 RS FUEL TANK2 605096 1 LS FUEL TANK3 602916 2 RATCHETING GAS CAP, 3.5"4 712919 8 FW .406 X 1.00 X .12 HRD Z5 055822 8 CS .375-16 X .75 HX G56 036236 2 CS .312-18 X 1.00 HX G57 768523 2 FW .343 X .687 X .051/.080H8 037887 1 CB .312-18 X 1.00 FULL ZN9 000323 4 HOSE CLAMP10 745059 1 FUEL VALVE 3-WAY11 043570 3 LOOP CLAMP12 016832 3 NT .312-18 HX FLK ZNYC13 604281 1 PLASTIC TEE, 3/16"14 604305 1 VACUUM BREAKER15 015818 61" 1/4" FUEL LINE16 603326 68" 3/16" VAPOR LINE17 000331 1 WIRE TIE


18" LEFT TANK TO VALVE (FUEL)

35" LEFT TANK TO TEE (VAPOR)

43" RIGHT TANK TO VALVE (FUEL)

9" TEE TO VACUUM BREAKER (VAPOR)

24" RIGHT TANK TO VACUUM BREAKER (VAPOR)

A

B

C

D

E

5-10 119941_0314

Fuel System Service Parts

NOTES:


1 604287 1 VENT FITTING2 604200 2 GROMMET3 605157 1 SUCTION HOSE ASSEMBLY 24.0"4 603161 1 VACUUM BREAKER FILTER

1

2

3

2

4

119941_0314 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-2 119941_0314

Battery1

21

2

5 6

6

5

4

7

4

8

63

9

10

119941_0314 6-3

Battery

NOTES:


1 058776 2 NT .312-18 HX NL G52 768523 2 FW .343 X .687 X .051/.080H3 348417 1 BATTERY CLAMP STRAP4 055939 2 CS .250-20 X .75 HX G55 024927 2 NT .250-20 HX G5 ZNYC6 029868 4 LW .250 INT-EXT TOOTH Z7 771428 1 RED BATTERY CABLE BOOT8 034272 2 NT .312-18 HX G5 ZNYC9 779850 2 CB .312-18 X 3.00 FUL ZN

10 000331 2 WIRE TIE

6-4 119941_0314

Instrument Panel

1

1

3

610

4

5

9

7

7

14

11

13

15

16 17

2

1618

20

BLK

ORG

20A

10A

YEL/

ORG

11

15

1

8

12

21

FUSE

FUSE

BLK

22

119941_0314 6-5

Instrument Panel

NOTES:

1. Part of the lighting wire harness.


1 786657 1 CHOKE CABLE2 769166 1 HOUR METER3 712257 1 RED INDICATOR LIGHT4 785808 1 KEY ASSEMBLY5 776476 1 PTO SWITCH6 550856 1 INSTRUMENT PANEL (WITH DECAL)7 045898 1 IGNITION SWITCH8 603523 1 KNOB9 601098 2 CB 10-24 X .500 ZYNC

10 604373 1 RELAY CONTROL MODULE11 059832 4 NT #10-24 HX NL ZN12 063198 2 CS 10-24 X .75 HX FLK ZN13 603475 1 THROTTLE CABLE14 704932 2 FW .219 X .500 X .048 ZNYC15 055947 4 CS .250-20 X .500 HX G516 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL17 603056 1 INSTRUMENT PANEL DECAL18 000430 2 WIRE TIE19 000331 4 WIRE TIE (NOT SHOWN)20 603810 1 WIRE HARNESS21 114052 1 CLUTCH CONNECTOR REPAIR KIT22 604430 1 SOLENOID JUMPER

6-6 119941_0314

119941_0314 7-1

Section 7

52" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

52" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

52" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

60" Service Deck—HV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

60" Deck Pulleys & Spindles—HV. . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

60" Deck—HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

72" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

72" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

7-2 119941_0314

52" Service Deck

3

1

4

56

2

119941_0314 7-3

52" Service Deck

NOTES:


1 550418 1 52" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 604222 1 DANGER/OBJECTS DECAL4 785535 1 52" DECK DECAL5 781419 1 BELT ROUTING DECAL6 604221 1 DANGER/CHUTE DECAL

7-4 119941_0314

52" Deck Pulleys & Spindles1

1

2

4

87

9

10

1

31

12

14

13

15

20

21

22

19

23

24

25

26

19 23

27

28 29

30

16

19

16

17

18

5

11

12

6

5

3

3

119941_0314 7-5

52" Deck Pulleys & Spindles

NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 603057 3 DUST SHIELD WITH OFFSET4 781856 1 IDLER PULLEY NHI 5.00"5 028118 6 FW .625 X 1.00 X .134 ZNYC6 350884 1 DECK IDLER SLIDE7 781302 1 IDLER SPRING8 259812 1 CHAIN, 13 LINKS9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 349803 1 PUSHER12 015495 2 GREASE FITTING STRAIGHT13 603113 6 CB .375-16 X 1.25 G5 ZN14 767954 6 FW .406 X .812 X.060 SAE15 054502 6 NT .375-16 HX GRD 5 ZNY16 705954 15 CS .500-13 X 1.25 HX G5 ZN17 752386 3 CW .515 X 2.25 X .204 BLK18 798967 3 PULLEY, B-SEC 5.44 EOD19 767962 15 FW .531 X 1.063 X .090 SAE20 602339 2 CB .500-13 X 4.50 STD ZN21 602345 2 SPACER 3.2222 602263 2 PLASTIC WHEEL23 781567 3 NT .500-13 HX G8 ZY NL24 602338 1 CB .50-13 X 7.00 STD ZN25 602344 1 SPACER 5.7326 602341 1 PLASTIC WHEEL27 768523 6 FW .343 X .687 X .051/.080H28 058776 6 NT .312-18 HXZY NL29 604255 3 BLADE SPINDLE CW30 212472 3 KEY 1/4 SQ X 1.00 LG31 781385 2 IDLER PULLEY NHI 6.00"

7-6 119941_0314

52" Deck

1

6

2

34

7

8

5

5

9 10

111

2

119941_0314 7-7

52" Deck

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque; the discharge chute must pivot freely.


1 789388 1 BELT, B 152" EL2 112184 1 RS PULLEY COVER3 112185 1 LS PULLEY COVER4 602432 1 CHUTE PIN5 792002 4 KNOB 5/16-18 X 3/4"6 602435 1 TORSION SPRING7 602429 1 DISCHARGE CHUTE8 086660 1 NT .375-16 HX ZY NL9 787721 3 BLADE, 17.86"-H-F-CW

783753 3 BLADE, 17.86" -L-F-CW785436 3 BLADE, 17.86"-GAT-F-CW794198 3 BLADE, 17.86"-MUL-F-CW795526 3 BLADE, F17.86"-H-F-CW

10 782474 3 CW .631 2.25 X .187 PNT11 781872 3 CS .625-11 X 1.25 HX G5 Z

7-8 119941_0314

60" Service Deck

1

5

42

3

6

119941_0314 7-9

60" Service Deck

NOTES:


1 550419 1 60" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .20 MAX THK3 604222 1 DANGER/OBJECTS DECAL4 786277 1 60" DECK DECAL5 781419 1 BELT ROUTING DECAL6 604221 1 DANGER/CHUTE DECAL

7-10 119941_0314

60" Deck Pulleys & Spindles1

2

1

5678

4

5 11

12

1314 12

15

16

1916

17

18

27

29

30

26

24

2319

231922

21

20

4

10

9

1

25

28

3

3

119941_0314 7-11


NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 603057 3 DUST SHIELD WITH OFFSET4 781385 3 PULLEY IDLER NHI 6.00"5 028118 6 FW .625 X 1.00 X .134 ZNYC6 350884 1 DECK IDLER SLIDE7 781302 1 IDLER SPRING8 373191 1 SIDE MOUNT CHAIN9 797910 6 CS .312-18 X1.50FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 349803 1 PUSHER12 015495 2 GREASE FITTING STRAIGHT13 054502 6 NT .375-16 HX GRD 5 ZNY14 767954 6 FW .406 X .812 X .060 SAE15 603113 6 CB .375-16 X 1.25 G5 ZN16 705954 15 CS .500-13 X 1.25 HX G5 Z17 752386 3 CW .515 X 2.25 X .204 BLK18 770842 3 DECK DRIVE PULLEY19 767962 15 FW .531 X 1.063 X .090 SAE20 602339 2 CB .500-13 X 4.50 STD ZN21 602345 2 SPACER 3.2222 602263 2 PLASTIC WHEEL23 781567 3 NT .500-13 HX G8 ZY NL24 602338 1 CB .500-13 X 7.00 STD ZN25 602344 1 SPACER 5.7326 602341 1 PLASTIC WHEEL27 768523 6 FW .343 X .687 X .051/.080H28 058776 6 NT .312-18 HXZY NL29 604255 3 BLADE SPINDLE CW30 212472 3 KEY 1/4 SQ X 1.00 LG

7-12 119941_0314

60" Deck

2

1

3

7

6

8

4

5 1

95

10

11

2

119941_0314 7-13

60" Deck

NOTES:



1 782292 1 BELT, B 165.56" EL2 112183 1 LS PULLEY COVER3 112182 1 RS PULLEY COVER4 602432 1 CHUTE PIN5 792002 4 KNOB 5/16-18 X 3/4"6 602435 1 TORSION SPRING7 602891 1 DISCHARGE CHUTE8 086660 1 NT .375-16 HX ZY NL9 602439 3 BLADE, 20.95" 1.09" HS

793380 3 BLADE, 20.95"-MUL-F-CW794859 3 BLADE, 20.95"-GAT-F-CW795252 3 BLADE, F20.95"-H-F-CW

10 782474 3 CW .631 2.25 X .187 PNT11 781872 3 CS .625-11 X 1.25 HX G5 ZY

7-14 119941_0314

60" Service Deck—HV

6

1

2

2

3

3

4

5

119941_0314 7-15

60" Service Deck—HV

NOTES:


1 551501 1 60" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 601837 2 DECK DANGERS DECAL4 601624 1 DISCHARGE CHUTE DECAL5 781419 1 BELT ROUTING DECAL6 601892 1 THROWN OBJECTS DECAL

7-16 119941_0314

60" Deck Pulleys & Spindles—HV

1

12

34

5

3678

9

101

3

45

3 5

1112

14 13

11

15 1716

16

18

19

21

2023

222417

25

26

2724

2728

29

30

119941_0314 7-17

60" Deck Pulleys & Spindles—HV

NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 028118 6 FW .625 X 1.00 X .134 ZNYC4 603057 3 DUST SHIELD WITH OFFSET5 781385 3 IDLER PULLEY NHI 6.0"6 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING 8 373191 1 CHAIN9 797910 6 CS .312-18 X 1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 015495 2 GREASE FITTING STRAIGHT12 349803 1 PUSHER13 086660 6 NT .375-16 HXZY NL14 767954 6 FW .406 X .812 X .060 SAE15 603113 6 CB .375-16 X 1.25 G5 ZN16 705954 15 CS .500-13 X 1.25 HX G5 ZN 17 767962 15 FW .531 X 1.063 X .090 SAE18 752386 3 CW .515 X 2.25 X .204 BLK19 770842 3 DECK DRIVE PULLEY20 212472 3 KEY 1/4 SQ X 1.0021 604255 3 BLADE SPINDLE CW22 768523 6 FW .343 X .687 X .051/.080H23 058776 6 NT .312-18 HXZY NL24 781567 3 NT .500-13 HX G8 ZY NL25 602341 1 PLASTIC WHEEL26 602344 1 SPACER 5.73 27 602338 1 CB .500-13 X 7.50 STD ZN28 602263 2 PLASTIC WHEEL29 602345 2 SPACER 3.22 30 602339 2 CB .500-13 X 4.50 STD ZN

7-18 119941_0314

60" Deck—HV

1

1

3

4

6

5

7

2

8

7

9

10

116 12

13

14

126

13

15

2

119941_0314 7-19

60" Deck—HV

NOTES:

1. Torque to 118 ft-lbs. 2. Do not torque; the discharge chute must pivot freely.


1 112182 1 RS PULLEY COVER2 112183 1 LS PULLEY COVER3 602891 1 DISCHARGE CHUTE LG4 602435 1 TORSION SPRING5 602432 1 CHUTE PIN6 086660 7 NT .375-16 HXZY NL7 792002 4 KNOB 5/16-18 X 3/4"8 782292 1 BELT, B 165.56" EL9 602439 3 BLADE, 20.95" 1.09" HS

793380 3 BLADE, 20.95"-MUL-F-CW794859 3 BLADE, 20.95"-GAT-F-CW795252 3 BLADE, F20.95"-H-F-CW

10 782474 3 CW .631 X 2.25 X .187 PNT 11 781872 3 CS .625-11 X 1.25 HX G5 ZY12 767954 6 FW .406 X .812 X .060 SAE13 025395 6 CB .375-16 X 1.00 G5 ZNY14 115433 1 LS ADJ INNER WALL15 115432 1 RS ADJ INNER WALL

7-20 119941_0314

72" Service Deck

1

5

4

2

3

6

119941_0314 7-21

72" Service Deck

NOTES:


1 551041 1 72" DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 604222 1 DANGER/OBJECTS DECAL4 786285 1 72" DECK ID DECAL5 781419 1 BELT ROUTING DECAL6 604221 1 DANGER/CHUTE DECAL

7-22 119941_0314


12

1

5

678

4

5 11

12

1314 12

15

16

1916

17

18

27

30

29

2624

1923

1922

21

20

4

10

9

1

25

28

3

3

119941_0314 7-23


NOTES:



1 794446 3 CS .625-11 X 1.50 HX G52 347443 1 DECK BELT IDLER GUIDE3 603057 3 DUST SHIELD WITH OFFSET4 781385 3 IDLER PULLEY NHI 6.00"5 028118 4 FW .625 X 1.00 X .134 ZNYC6 350884 1 DECK IDLER SLIDE7 781302 1 TENSION SPRING8 259812 1 CHAIN9 797910 6 CS .312-18 X1.50 FLT SH ZY

10 601434 2 UHMW IDLER SLIDE11 349803 1 PUSHER12 015495 2 GREASE FITTING STRAIGHT13 086660 6 NT .375-16 HX ZY NL14 767954 6 FW .406 X .812 X .060 SAE15 603113 6 CB .375-16 X 1.25 G5 ZN16 705954 15 CS .500-13 X 1.25 HX G5 Z17 752386 3 CW .515 X 2.25 X .204 BLK18 538850 3 DECK DRIVE PULLEY19 767962 15 FW .531 X 1.063 X .090 SAE20 602339 2 CB .500-13 X 4.50 STD ZN21 602345 2 SPACER 3.2222 602263 2 PLASTIC WHEEL23 781567 3 NT .500-13 HX G8 ZY NL24 602338 1 CB .500-13 X 7.00 STD ZN25 602344 1 SPACER 5.7326 602341 1 PLASTIC WHEEL27 768523 6 FW .343 X .687 X .051/.080H28 058776 6 NT .312-18 HXZY NL29 604255 3 BLADE SPINDLE CW30 212472 3 KEY 1/4 SQ X 1.00

7-24 119941_0314

72" Deck

2

1

3

7

6

8

4

5 1

9

5

10

11

2

119941_0314 7-25

72" Deck

NOTES:



1 602854 1 BELT2 114467 1 LS PULLEY COVER3 114466 1 RS PULLEY COVER4 602432 1 CHUTE PIN5 792002 4 KNOB 5/16-18 X 3/4"6 602435 1 TORSION SPRING7 602891 1 DISCHARGE CHUTE8 086660 1 NT .375-16 HX ZY NL9 795260 3 BLADE, F23.86"-H-F-CW

793398 3 BLADE, 23.86"-MUL-F-CW794867 3 BLADE, 23.86"-GAT-F-CW796839 3 BLADE, F23.86"-L-F-CW

10 782474 3 CW .631 X 2.25 X .187 PNT 11 781872 3 CS .625-11 X 1.25 HX G5 ZY

7-26 119941_0314

Deck Lift

1

2

3

4

56

78

76

5

5

15

12

910

11

4

7

6

7

8

7

8

8

13

14

119941_0314 7-27

Deck Lift

NOTES:


1 348318 1 STOP HANDLE2 600437 1 DECK HEIGHT PIN3 602898 1 DECK LIFT INDICATOR4 782995 2 DECK LIFT SPRING5 055749 7 CS .437-14 X 1.75 HX G56 348391 4 DECK LIFT CHAIN7 704643 16 NT .437-14 HX FLG ZN8 781294 6 E CLIP 1.00 X .625 X .059 756270 1 CS .312-18 X 1.50 FLTHR HX

10 034272 1 NT .312-18 HX G5 ZNYC11 348458 1 DECK LEVELER YOKE12 781229 1 CE .750 X 2.25 X 1.75 HEAD13 704783 1 FW .625 X 1.50 X .105 ZN14 781872 1 CS .625-11 X 1.25 HX G5 Z15 781831 1 CS .437-14 X 1.75 FULTH

7-28 119941_0314

Deck Mounting Hardware

1618

17

5

7

7

119941_0314 7-29

Deck Mounting Hardware

NOTES:

INDEX NO. PART NO. QTY DESCRIPTION

16 025296 4 FW .760 X 1.625 X .08 ZN17 051169 2 CS .750-10-3.00 HX G5 ZN18 061101 2 NT .750-10 HX NL ZN

7-30 119941_0314

119941_0314 8-1

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-2 119941_0314

Seat

2221

10

5

1

10

2

2

89

1720

9

18

9

6

253

24

2

3

3

4

12

7

15

26

1

3

13

1

12

11

319

3

19

SEAT

14

1623

SEAT PANUNDERSIDE

141

1

2728

119941_0314 8-3

Seat

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.


1 000331 5 WIRE TIE2 086660 4 NT .375-16 HX ZY NL3 767954 8 FW .406 X .812 X .060 SAE4 058776 1 NT .312-18 HX ZY NL5 785188 1 ARMREST WARNING DECAL6 783910 1 TORSION SPRING7 724716 1 FIBER WASHER8 350421 1 SEAT PAN STOP9 036244 5 CS .375-16 X 1.00 HX G510 550456 1 SEAT PAN (WITH DECALS)11 754358 1 SB .375 X .375 SH .312-1812 120110 1 SEAT LATCH13 712919 4 FW .406 X 1.00 X .12 HRD Z14 601650 2 VIBRATION MOUNT15 550427 1 SEAT SUPPORT ANGLE (WITH DECALS)16 600899 1 PUMP BELT WARNING DECAL17 080358 1 GM .50 X 1.00 X .75 X .1218 601967 1 ENGINE COMPARTMENT DECAL19 054502 2 NT .375-16 HX G5 ZNY20 601968 1 HYDRAULIC PRESSURE DECAL21 779280 1 HOT & HYD OIL DECAL22 791830 1 FUEL INDICATOR DECAL23 190223 1 FLOOR PAN24 781617 3 RUBBER BUMPER25 052860 2 CS .375-16 X 1.25 HX G5 ZN26 601815 1 BATTERY WARNINGS DECAL27 712927 4 FW .344 X 1.00 X .12 HRD Z28 058776 4 NT .312-18 HX ZY NL

8-4 119941_0314

Seat Service Parts

NOTES:


1 605328 1 ARMRESTS (PAIR)2 605327 1 SEAT COVER BACK3 605326 1 SEAT COVER BOTTOM4 603133 1 SEAT BELT5 603146 1 STANDARD SLIDES (PAIR)6 603148 1 SEAT SWITCH

2

6

1

3

4

5

119941_0314 8-5

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8-6 119941_0314

ROPS

1

2

2

3

3

4

4

4

5

67

9

7

7

8

8

8

1

1

1

9

119941_0314 8-7

ROPS

NOTES:

1. Torque to 73 ft-lbs.


1 603471 1 ROPS KIT (WITH DECALS & HARDWARE)2 601470 2 HAND KNOB3 601471 2 LYNCH PIN W/ LANYARD4 077859 5 CS .500-13 X 3.250 HX G55 061812 1 CS .500-13 X 3.500 HX G56 601472 1 ROPS STOP7 023317 6 NT .500-13 UNT LK G8 ZN8 767962 8 FW .531 X 1.063 X .090 SAE9 601635 2 ROPS SAFETY DECAL

8-8 119941_0314

bigdog mowers diablo parts manual. the use of the ... this manual covers bigdog® diablo models...

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