bilsing gripper catalog 2008-06-19

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hwr Automation Ltd. Oberstrasse 13 D-57076 Siegen Pending Technical Changes E-Mail: [email protected] 5/2008 Modular Component Gripper

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Page 1: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

E-Mail: [email protected]

5/2008

Modular Component Gripper

Page 2: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

Description Page

1. Assembly Instructions General B1 - B2 Frame Assembly B3.1 - B3.4 Interfaces B5.1 - B5.4

2. Components for Gripper Frames Gripper Connections C1.1 - 1.3 Profile Pipes, Straight C2.1 - 2.2 Profile Pipes, Angled Elements C2.3 Profile Pipes, Cross Struts C2.4 - 2.5 Profile-Connectors C3.1 - 3.2 Fastening Screws C3.3 Centering Bolts C3.4 Fixing Nuts C3.5 Stand Pipes C3.6 Measuring Components C4.1 - C4.2 Assembly Brackets C4.3 Support for Cable Duct C4.4 End Cap for Profile Pipes C4.5

3. Connecting Elements Pipes E1.1 T-Connectors E2.1 Parallel-Connectors E3.1 Cross-Connectors E4.1 Pivot-Connectors E5.1

4. End Effector Holder Sensor Holder F1.1 Suction-Cup Holder F2.1 Profile-Piece Bearing F3.1 Pin Bearing F4.1 - 4.2 Support for Angular Tuning Device F5.1 Angular Tuning Device F6.1

Page BI Content

Page 3: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

Description Page

5. Clamping Fixtures Support for Clamping Devices G1.1 - 1.7 Profile Piece Support G2.1 - 2.3 Profile Piece Bearings G3.1 - 3.2 Profile Pieces Blank G4.1 - 4.2 Gripping Plates with Profile Pieces G5.1 - 5.4

6. Accessories Centering Pins H1.1 - 1.3 Insulating Packages for Centering Pins H2.1 Insulating Packages for Clamping Devices H2.2 Insulating Packages for Pin-Drawer and UF-Tightener H2.3 - 2.4 Form Pieces Blank H3.1 Assembly Plates H5.1 Cable Ducts H6.1

7. Examples

Page BII Content

Page 4: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

Please Note ! Assembly of the hwr component gripper is made by means of the required nuts, screws and bolts. This assembly methods allows subsequent modification and readjustment at any time without damage.

For safe functioning in continuous operation, please observe the tightening torque and load values listed below. Exceeding the load limits or insufficient tightening of the screw fasteners may result in displacement of the components.

Tightening torque values:

Recommended tightening torque for clamping connection (DIN912-M8xL-12.9 Tuflock): 35 Nm 25.81 foot pound Recommended tightening torque for screw fasteners with thread M16x1.5: - Centering bolt in gripper connection and other steel plates: 100 Nm 73.76 foot pound - Centering bolt in gripper connection aluminum elements: 70 Nm 51.63 foot pound - Nuts and fastening screws fastened against profile pipes: 60 Nm 44.25 foot pound - Nuts and fastening screws fastened against assembly brackets or gusset plates: 100 Nm 73.76 foot pound

Admissible load:

Clamping connections with 20mm clamping: Pull load 1000 N 224.81 foot pound Torsion load 200 Nm 147.51 foot pound

Clamping connections with 30mm clamping: Pull load 1000 N 224.81 foot pound Torsion load 350 Nm 258.15 foot pound

Page B1 Assembly Instructions

Page 5: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page B2

Drill-hole in the clamps:All clamps are manufactured with two holes d=6mm. One of the holes can be used to drill a hole into the clamped tube. This additional hole will be used for controlling purposes during long-time use and also to help readjusting the gripper in case of collision.

Example T-Connectors:

Assembly Instructions

Page 6: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

Assembly of the gripper frameIf possible, a gripper frame should be constructed with an H-shaped structure serving as the base. To build such a structure 2 profile tubes, for example, are screwed onto 2 cross struts to make a sturdy H-shaped basic frame. For smaller grippers, 1 single profile pipe (80 x 50 mm, if possible) can also be used as a component for the central frame.

Assembly of an H-shaped frame:1. Screw two centering bolts into the flange plates of the cross struts

(tightening torque 100Nm = 73.8 ft.Ibs.)

2. Guide the centering bolts through the two exterior profile pipes and fasten them with a nut (tightening torque 60Nm = 44.3 ft.Ibs.)

3. If required, the frame can now be expanded by adding additional profile pipes or angle elements.

4. After completed assembly, tighten all screwed connections, observing the indicated fastening torque (60 / 100Nm = 44.3 / 73.8 ft.Ibs).

Advice:All screwed connections are to be secured with Tuflok or Loctite 243 while being assembled!!!

Page B3.1 Assembly Instructions - Frame Assembly

Page 7: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

Example for a gripper connection1. Screw the centering bolts onto the gripper from below (tightening torque in steel 100 Nm = 73.8

ft.Ibs., in high-tensile aluminum 70 Nm = 51.6 ft.Ibs.).2. Guide the gripper connection with the centering bolt through the profile pipe .3. Subsequently, fasten the gripper connection onto the profile by means of nuts (tightening torque

60 Nm = 44.3 ft.Ibs.).4. After completed assembly, tighten all screwed connections, observing the indicated fastening

torque (60 / 70 / 100Nm = 44.3 / 51.6 / 73.8 ft.Ibs.).

Example for a profile connection1. Screw two centering bolts each into the connection panel (made of aluminum!) from below and

from above (tightening torque 70Nm = 51.6 ft.Ibs.).2. Guide the centering bolts through the profile pipes.3. Subsequently, fasten the profile pipes onto the connection panel by means of nuts (tightening

torque 60 Nm = 44.3 ft.Ibs.).4. After completed assembly, tighten all screwed connections, observing the indicated tightening

torque (60 / 70 Nm = 44.3 / 51.6 ft.Ibs.).

Advice:All screwed connections are to be secured with Tuflok or Loctite 243 while being assembled!!!

Page B3.2 Assembly Instructions - Frame Assembly

Page 8: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page B3.3

Assembly of frames from cut profile pipes For reasons of stability, less weight and less cost it is recommended to construct the frame as described on pages 3.1 and 3.2. Should this be impossible, it is optional to construct the frame with connection plates as described below.

1. Screw 4 centering bolts onto the connection plate FRS-WK 05 (tightening torque 70Nm = 51.6 ft.Ibs.)

2. Subsequently, guide the centering bolts through both profile pipes, add reinforcement plate FRS-WK 06 (absolutely required !!) and fasten with 4 nuts (tightening torque 100Nm = 73.8 ft.Ibs.).

3. If required, the frame can be enlarged by additional profile pipes or angle elements.4. After completed assembly, tighten all screwed connections, observing the indicated fastening

torque (70 / 100 Nm = 51.6 / 73.8 ft.Ibs.).

Advice:All screwed connections are to be secured with Tuflok or Loctite 243 while being assembled!!!

Assembly Instructions - Frame Assembly

Page 9: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page B3.4

Assembly plates1. For assembly of pneumatic and electric components hwr offers assembly plates (aluminum 4mm)

(catalog page H5.1). If necessary the rectangular plates can be customized. 2. The assembly plates are to be attached to the profile pipe with fastening bolts and nuts. Make sure

the screw head touches the assembly plate.3. After completed assembly, tighten all screwed connections observing the indicated fastening

torque (60 Nm).

Assembly brackets and cable ductsFor running electrical wires hwr offers the following standards:1. Assembly brackets: If required, assembly brackets are fixed onto the profile pipes using clips in

the drill holes of the profile pipes. 3 sizes are available (catalog page C4.3). Electrical wires are simply guided through the eyelets and bundled with tie-ribs.

2. Cable ducts: If required, cable ducts are fixed onto the profile pipes using clips in the drill holes of the profile pipes. The clips serve as spacers for panning screws and nuts. Several sizes are available (catalog page H6.1).

Advice:All screwed connections are to be secured with Tuflok or Loctite 243 while being assembled!!!

Assembly Instructions - Frame Assembly

Page 10: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page B5.1

Assembly of an end effector interface1. Guide a stand pipe through the profile and fasten with a nut.2. Mount a T-Connector (d=30mm).3. Mount a second T-Connector (d=30mm).4. Mount carrier for the end effector (clamping fixture).5. After completed assembly, adjust all elements and tighten all screwed connections, considering

the indicated fastening torque (screw in clamping connection: 35 Nm = 25.8 ft.Ibs. / nut for cen-tering bolt: 60 Nm = 44.3 ft.Ibs.).

6. Mount end effector.

Assembly Instructions - Interface

Page 11: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page 5.2

Assembly of a suction device / sensor interface

1. Guide a stand pipe through the profile and fasten by means of a nut.2. Mount the cross connector, using a 90° element (standard component).3. Mount the ball-type connection.4. Insert suction cup holder or sensor holder into the ball-type receptor of the ball-type connection.5. Mount suction cup or sensor into its corresponding carrier.6. After completed assembly, adjust all components and tighten all screwed connections, observ-

ing the indicated fastening torque (screw in clamping connection: 35 Nm = 25.8 ft.Ibs. / nut for centering bolt: 60 Nm = 44.3 ft.Ibs.).

Assembly Instructions - Interface

Page 12: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page B5.3

Assembly of a shim interface1. Guide a torsion-protected stand pipe through the profile and fasten by means of a nut.2. Mount a T-Connector (d=30mm).3. Mount a second T-Connector (d=30mm).4. Mount holder for adjustment angle (e.g. FRS 30-AWHV 01-B).5. Mount a suitable adjustment angle (e.g. FRS-AW 01-B) and end effector carrier (e.g. FRS-HSPAW

01-1-B for clamping device or FRS-HSS 01-10-B for pins) with the corresponding shims pack-ages.

6. After completed assembly, adjust all components and tighten all screwed connections, observ-ing the indicated fastening torque (screw in clamping connection: 35 Nm = 25.8 ft.Ibs. / nut for centering bolt : 60 Nm = 44.3 ft.Ibs.).

7. Finally mount the end effector (please also refer to the following page 5.4).

Assembly Instructions - Interface

Page 13: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page B5.4

Assembly of a clamping device with profile pieces1. To render the whole clamping device adjustable, select an adjustable fixture (e.g. FRS-HSPAW

01-B) and mount it according to the instructions on page B5.3.2. The holder FRS-KHV 11-1-B, for example, serving as profile piece carrier is mounted onto the

clamping device. 3. The pressure piece can either be mounted directly onto the clamp strap of the clamping device (as

shown in the example below) or by using a suitable in-between layer. Mount all components with the corresponding shims packages.

4. After completed assembly adjust all components and tighten all screwed connections, observing the indicated fastening torque.

PLEASE NOTE !!!For most applications, hwr offers the required basic components in the catalog. In chapter 7 (pages G5.1 - 5.4) the use of those components is described for several clamping devices and purposes. If possible use those components as they are stock items and can be delivered quickly.

Assembly Instructions - Interface

Page 14: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page C1.1

Gripper-Connection for Parallel-Profiles(for any drilling template)

Material: AL F52, naturalWeight: 2.0 / 2.16 kg

Gripper-Connection for Single-Profiles(for any drilling template)

Material: AL F52, naturalWeight: 1.5 kg

Catalog-No: FRS - GAPU 07 - AL

L = 300MM FOR PROFILE 50MM:

Catalog-No: FRS - GAPU 01 - AL

L = 330MM FOR PROFILE 80MM:

Catalog-No: FRS - GAPU 11 - AL

Gripper-Connections for Profile-Pipes

Page 15: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page C1.2.1 Gripper-Connections for Profile-Pipes

Gripper-Connection for Parallel-Profiles(for VW-Coupling 11-59D323 327)

Material: AL F52, naturalWeight: 1.6 / 1.76 kg

Gripper-Connection for Parallel-Profiles(for VW-Coupling 11-59D323 328)

Material: AL F52, naturalWeight: 2.0 / 2.16 kg

L = 300MM FOR PROFILE 50MM:

Catalog-No: FRS - GAPVW 01 - AL

L = 330MM FOR PROFILE 80MM:

Catalog-No: FRS - GAPVW 11 - AL

L = 300MM FOR PROFILE 50MM:

Catalog-No: FRS - GAPVW 01 - 1 - AL

L = 330MM FOR PROFILE 80MM:

Catalog-No: FRS - GAPVW 11 - 1 - AL

Page 16: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page C1.2.2 Gripper-Connections for Profile-Pipes

Gripper-Connection for Single-Profiles(for VW-Coupling 11-59D323 327)

Material: AL F52, naturalWeight: 1.5 kg

Catalog-No: FRS - GAPVW 07 - AL

Page 17: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Gripper-Connections for Profile-Pipes Page C1.3

Gripper-Connection for Parallel-Profiles(for Audi-Coupling 21-59D303 000)

Material: AL F52, naturalWeight: 1.45 / 1.61 kg

Gripper-Connection for Single-Profiles(for Audi-Coupling 21-59D303 000)

Material: AL F52, naturalWeight: 1.3 kg

Catalog-No: FRS - GAPAU 07 - AL

L = 300MM FOR PROFILE 50MM:

Catalog-No: FRS - GAPAU 01 - AL

L = 330MM FOR PROFILE 80MM:

Catalog-No: FRS - GAPAU11 - AL

Page 18: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Profile-Pipes Page C2.1

Catalog-No: FRS - PRO - 50/50 - ....

Length L:

Profile Pipe 50x50Material: ST 52, galvanizedStandard Length L: 100 ... 3500 (in 50mm-Steps)Weight: 0.17 kg per 50 mm Length L

Page 19: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Profile-Pipes Page C2.2

Profile Pipe 100x50

Material: ST 52, galvanizedStandard Length L: 100 ... 3500 (in 50mm-Steps)Weight: 0.35 kg per 50 mm Length L

Catalog-No: FRS - PRO 01 - 100/50 - ....

Length L:

Catalog-No: FRS - PRO 02 - 100/50 - ....

Length L:

Page 20: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Profile-Pipes Page C2.3

Catalog-No: FRS - PRWO 01 - .... - ....

Length L:Angle a:

Profile Pipe 50x50, Angled(for Profile Pipe 50/50 and 100/50)

Material: ST 52, galvanizedStandard Length L: 200 ... 600 (in 50mm-Steps)Angle a: 45°, 60°, 75°, 90°Weight: 0.6 kg + 0.17 kg per 50 mm Length L

Catalog-No: FRS - PRWO 02 - .... - ....

Length L:Angle a:

Page 21: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Profile-Pipes Page C2.4

Catalog-No: FRS - PRQ 01 - ....

Length L:

Profile Pipe 50x50 Cross Strut(for Profile Pipe 50/50 and 100/50)

Material: ST 52, galvanizedStandard Length L*: 200 ... 1000 (in 50mm-Steps)Weight: 1.0 kg + 0.17 kg per 50 mm Length L

*(Special Lengths on demand)

Catalog-No.: FRS - PRQ 02 - ....

Length L:

Page 22: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Profile-Pipes Page C2.5

Catalog-No: FRS - PRQ 21 - ....

Length L:

Profile Pipe 100x50 Cross Strut(for Profile Pipe 100/50 Broad Side) Material: ST 52, galvanizedStandard Length L*: 200 ... 1000 (in 50mm-Steps)Weight: 1.9 kg + 0.35 kg per 50 mm Length L

*(Special Lengths on demand)

Page 23: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Profile Connectors Page C3.1

Catalog-No: FRS - WK 03

Catalog-No: FRS - WK 04

Profile Connector for Cross Connection Material: AL-F52Weight: 0.3 kg

Profile Connector for Blunt Connection Material: AL-F52Weight: 0.25 kg

Page 24: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Profile Connectors Page C3.2

Catalog-No: FRS - WK 05

Profile Connector for Blunt Connections, horizontal(in Connection with Gusset plate FRS-WK 06) Material: AL-F52Weight: 0.3 kg

Gusset Plate for Profile Connectors (in Connection with Profile Connector FRS-WK 05) Material: AL-F52Weight: 0.11 kg

Catalog-No: FRS - WK 06

Page 25: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

FOR 2 ELEMENTS:

Catalog-No: FRS - BS 01 - 109 - B

FOR 1 ELEMENT:

Catalog-No: FRS - BS 01 - 105 - B

FOR 2 ELEMENTS:

Catalog-No: FRS - BS 01 - 59 - B

FOR 2 ELEMENTS:

Catalog-No: FRS - BS 01 - 59

FOR 1 ELEMENT:

Catalog-No: FRS - BS 01 - 55 - B

FOR 1 ELEMENT:

Catalog-No: FRS - BS 01 - 55

Fastening Screws Page C3.3

Fastening Screws for Profile Pipes 50x50Material: 42CrMo4, bronzedWeight: 0.115 / 0.134 kg

Fastening Screws for Profile Pipes 100x50Material: 42CrMo4, bronzedWeight: 0.19 / 0.20 kg

Page 26: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

Catalog-No: FRS - ZB 01 - .... - B

Length L :

Catalog-No: FRS - ZB 01 - .... - B

Length L :

Centering Bolts Page C3.4

Centering Bolt for Profile 50x50 Material: 42CrMo4, bronzedWeight: 0.142 / 0.156 kgLength L: 51 or 55 mm

Centering Bolt for Profile 100x50 Material: 42CrMo4, bronzedWeight: 0.22 / 0.235 kgLength L: 101 or 105 mm

Page 27: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

FOR PROFILE WIDTH 50 AND 100 MM: Catalog-No: FRS - MU 02 - B

Fixing Nut Page C3.5

Nuts for Centering Bolts, Fastening Screws and Stand Pipes Material: 42CrMo4, bronzedWeight: 0.066 kg

Page 28: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008 Stand Pipes Page C3.6

FOR PROFILE HEIGHT 50 MM:Weight: 0.315 kg + 0.017 kg per cm L

Catalog-No: FRS 30 - STRV 01 - 50 - .... - B

Length L:

Stand Pipes Material: ST 52, bronzedStandard Lengths L: 100 ... 500mm (in 50mm-Steps)

FOR PROFILE HEIGHT 100 MM:Weight: 0.39 kg + 0.017 kg per cm L

Catalog-No: FRS 30 - STRV 01 - 100 - .... - B

Length L:

Page 29: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

Catalog-No: FRS - TCP 01 - .... - B

Length L (100-400mmin Steps of 50mm):

Catalog-No: FRS - AT 01 - .... - B

Profile Height L (50, 100):

Components for Adjustment Page C4.1

Bracket for TCP-Pin Material: ST 52, bronzed Weight: 0.143 / 0.162 kg

TCP-Pin Material: ST 52, bronzedWeight: 0.08 kg/50mm Length

Page 30: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

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5/2008Page C4.2 Components for Adjustment

Reference Tool for Welding Gun Material: AL, natural (Bolt+Nut ST52, bronzed)Weight: 0.8 kg

FOR PROFILE PIPE 50/50:

Catalog-No: FRS - SZR 01

Page 31: BILSING Gripper Catalog 2008-06-19

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Pending Technical Changes

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5/2008

ASSEMBLY BRACKET LARGE:

Catalog-No: FRS - MB 05 - B

ASSEMBLY BRACKET MEDIUM:

Catalog-No: FRS - MB 04 - B

ASSEMBLY BRACKET SMALL:

Catalog-No: FRS - MB 01 - B

Assembly Brackets for Profile Pipes Page C4.3

Assembly Brackets(for E/P-Installations) Material: ST 52, bronzedWeight: 0.08 / 0.095 / 0.115kg

Page 32: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page C4.4 Support for Cable Ducts

Support for Cable Duct Material: Screw+Clamp, Steel Spacer Disc, ALWeight: 0.026 kg

Catalog-No: FRS - KKH 01

Page 33: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page C4.5 End Caps for Profile Pipes

End Cap for Pipes 50/50 and 100/50 Material: PA-GF, blackWeight: 0.01 kg

Catalog-No: FRS - EKP 01

Page 34: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008

FOR PIPE D=20 MM:

Catalog-No: FRS 20 - R 01 - ....

Length L:

FOR PIPE D=30 MM:

Catalog-No: FRS 30 - R 01 - ....

Length L:

Page E1.1 Pipes

Pipes Material: ST 52, bronzedStandard Lengths L: 100 ... 1000 mm (in 50 mm Steps) 2000, 3000 mmWeight: d=20mm: 1.4 kg/m Pipe-length d=30mm: 1.7 kg/m Pipe-length

Page 35: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page E2.1 T-Connectors

T-Connector with Pipe and Clamp(Pipe and Clamps d=20 mm) Material: ST 52, bronzedStandard Lengths L: 100 ... 600 mm (in 50 mm Steps)Weight: 0.16 kg + 1.4 kg/m Pipe length

T-Connector with Pipe and Clamp(Pipe d=20 mm, Clamp d=30mm) Material: ST 52, bronzedStandard Lengths L: 100 ... 600 mm (in 50 mm Steps)Weight: 0.185 kg + 1.4 kg/m Pipe-length

T-Connector with Pipe and Clamp (Pipe and Clapm d=30 mm) Material: ST 52, bronzedStandard Lengths L: 100 ... 600 mm (in 50 mm Steps)Weight: 0.19 kg + 1.7 kg/m Pipe-length

Catalog-No: FRS 20 - T 51 - .... - B

Length L:

Catalog-No: FRS 30/20 - T 51 - .... - B

Length L:

Catalog-No: FRS 30 - T 51 - .... - B

Length L:

Page 36: BILSING Gripper Catalog 2008-06-19

hwr Automation Ltd.Oberstrasse 13D-57076 Siegen

Pending Technical Changes

FRS Elements for Modular Component Grippers

E-Mail: [email protected]

5/2008Page E3.1 Parallel-Connectors

Parallel-Connector with 2 Clamps(For 2 x Pipe d=20 mm) Material: ST 52, bronzedWeight: 0.228 kg

Parallel-Connector with 2 Clamps(For Pipe d=30mm and d=20 mm) Material: ST 52, bronzedWeight: 0.241 kg

Parallel-Connector with 2 Clamps(For 2 x Pipe d=30 mm) Material: ST 52, bronzedWeight: 0.255 kg

Catalog-No: FRS 20 - P 51 - B

Catalog-No: FRS 30/20 - P 51 - B

Catalog-No: FRS 30 - P 51 - M

Page 37: BILSING Gripper Catalog 2008-06-19

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5/2008Page E4.1 Cross-Connectors

Cross-Connector with 2 Clamps(For 2 x Pipe d=20 mm) Material: ST 52, bronzedStandard angle a: 90°Weight: 0.232 kg

Cross-Connector with 2 Clamps(For Pipe d=30mm and d=20 mm) Material: ST 52, bronzedStandard angle a: 30° - 150° in 30° StepsWeight: 0.256 kg

Cross-Connector with 2 Clamps(For 2 x Pipe d=30 mm) Material: ST 52, bronzedStandard angle a: 30° - 150° in 30° StepsWeight: 0.280 kg

Catalog-No: FRS 20 - K 51 - B

Catalog-No: FRS 30/20 - K 51 - .... - B

Angle a:

Catalog-No: FRS 30 - K 51 - .... - B

Angle a:

Page 38: BILSING Gripper Catalog 2008-06-19

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5/2008Page E5.1 Pivot-Connectors

Pivot-Connector with Pipe Material: ST 52, bronzedStandard Length L: 100 ... 400 mm (in 50 mm steps)Weight: 0.110 kg + 1.0 kg/m Pipe-Length

Catalog-No: FRS 20 - RZ 01 - 20 - ....

Length L:

Page 39: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS - ZHAS 23 - B

Catalog-No: FRS - ZHAS 22 - B

Catalog-No: FRS - ZHAS 21 - B

Page F1.1 Sensor Bearings

Sensor Bearing with Pivot(For Sensor d=12 mm) Material: ST 52, bronzed Clip Polyamide Plastic, blackWeight: 0.14 kg

Sensor Bearing with Pivot(For Sensor d=18 mm) Material: ST 52, bronzed Clip Polyamide Plastic, blackWeight: 0.16 kg

Sensor Bearing with Pivot(For Sensor d=30 mm) Material: ST 52, bronzed Clip Polyamide Plastic, blackWeight: 0.18 kg

Page 40: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS - AS 15 - AL

Page F2.1 Suction-Cup Support

Suction-Cup Support with Pivot(For Suction Cups with G1/4-Connector) Material: AluminumWeight: 0.056 kg

Page 41: BILSING Gripper Catalog 2008-06-19

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5/2008Page F3.1 Profile Piece Bearing

Profile Piece Bearing for Pipe Diameter d=30 mm(With thread or hole for attachment of profile pieces) Material: ST 52, bronzedWeight: 0.29 kg

WITH THREAD M6:

Catalog-No: FRS 30 - FHV 01 - B

WITH DRILL HOLE D=6,6MM:

Catalog-No: FRS 30 - FHV 11 - B

Page 42: BILSING Gripper Catalog 2008-06-19

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5/2008Page F4.1 Pin Bearing

Pin Bearing, Adjustable (together with Angular tuning device FRS - AW 01 - B and Support FRS 30-AWHV 01 - B, with Drill hole d=8, 10 or 12 mm) Material: ST 52, bronzedWeight: 0.484 kg

Catalog-No: FRS - HSS 01 - ....

Drill Hole Diameter D:(8, 10 or12 mm)

Page 43: BILSING Gripper Catalog 2008-06-19

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5/2008Page F4.2 Pin Bearing

Pin Bearing(With Drill Hole d=8 or 10 mm) Material: ST 52, bronzedWeight: 0.25 kg

Pin Bearing(With Drill Hole d=10 or 12 mm) Material: ST 52, bronzedWeight: 0.34 kg

Catalog-No: FRS 30 - HSS 02 - .... - B

Drill Hole Diameter D:(8 or 10 mm)

Catalog-No: FRS 30 - HSS 03 - .... - B

Drill Hole Diameter D:(10 or12 mm)

Page 44: BILSING Gripper Catalog 2008-06-19

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5/2008Page F5.1 Support for Angular Tuning Device

Support for Angular Tuning Device (For pipes =30 mm) Material: ST 52, bronzedWeight: 0.43 kg

Support for Angular Tuning Device(For Profile Pipes) Material: ST 52, bronzedWeight: 1.15 kg

DRILL HOLE DIAMETER D=6H7:

Catalog-No: FRS 30 - AWHV 01 - B

DRILL HOLE DIAMETER D=8H7:

Catalog-No: FRS 30 - AWHV 02 - B

Catalog-No: FRS - AWH 03

Page 45: BILSING Gripper Catalog 2008-06-19

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5/2008Page F6.1 Angular Tuning Device

Angular Tuning Device Material: ST 52, bronzedWeight: 0.474 kg

DRILL HOLE DIAMETER D=6H7:

Catalog-No: FRS - AW 01

DRILL HOLE DIAMETER D=8H7:

Catalog-No: FRS - AW 02

Page 46: BILSING Gripper Catalog 2008-06-19

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5/2008Page G1.1 Supports for Clamping Devices

Support for Clamping Device K40.1(Back connection, horizontal) Material: ST 52, bronzedWeight: 0.375 kg

Support for Clamping Device K40.1(Back connection, vertical) Material: ST 52, bronzedWeight: 0.41 kg

Catalog-No: FRS 30 - HSPV 01-3-B

Catalog-No: FRS 30 - HSPV 02-3-B

Page 47: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS 30 - HSPV 01-4-B

Page G1.2 Supports for Clamping Devices

Support for Clamping Device V50(Back connection, horizontal) Material: ST 52, bronzedWeight: 0.51 kg

Support for Clamping Device V50(Back connection, vertical) Material: ST 52, bronzedWeight: 0.51 kg

Catalog-No: FRS 30 - HSPV 02-4-B

Page 48: BILSING Gripper Catalog 2008-06-19

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5/2008Page G1.3 Supports for Clamping Devices with Counter bearing

Support for Clamping Device K40.1 (A50)(Front connection) Material: ST 52, bronzedWeight: 0.7 kg

Catalog-No: FRS 30 - HSPV 11-2-B

Support for Clamping Device K40.1(Front connection) Material: ST 52, bronzedWeight: 0.7 kg

Catalog-No: FRS 30 - HSPV 11-3-B

Page 49: BILSING Gripper Catalog 2008-06-19

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5/2008Page G1.4 Supports for Clamping Devices with Counter bearing

Support for Clamping Device K40.1(Front connection, for Insulation) Material: ST 52, bronzedWeight: 0.8 kg

Catalog-No: FRS 30 - HSPV 21-3-B

Page 50: BILSING Gripper Catalog 2008-06-19

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5/2008Page G1.5 Supports for Clamping Devices with Counter bearing

Support for Clamping Device V50(Front connection) Material: ST 52, bronzedWeight: 1.02 kg

Support for Clamping Device V50(Front connection, for Insulation) Material: ST 52, bronzedWeight: 1.01 kg

Catalog-No: FRS 30 - HSPV 11-1-B

Catalog-No: FRS 30 - HSPV 21-1-B

Page 51: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS - HSPAW 01 - 1 - B

Catalog-No: FRS - HSPAW 01 - 2 - B

Page G1.6 Supports for Clamping Devices (adjustable)

Support for Clamping Device K40.1(Back connection, for Adjusting Angle and Support FRS30-AWH01-B) Material: ST 52, bronzedWeight: 0.42 kg

Support for Clamping Device V50(Back connection, for Adjusting Angle and Support FRS30-AWH01-B) Material: ST 52, bronzedWeight: 0.47 kg

Page 52: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS 30 - HSPISO 02-B

Catalog-No: FRS 30 - HSPISO 01-B

Page G1.7 Supports for Clamping Devices (for insulation)

Support for Clamping Device UF-K32UZ and Pin-drawer SZK40(Horiziontal connection) Material: ST 52, bronzedWeight: 0.46 kg

Support for Clamping Device UF-K32UZ and Pin-drawer SZK40(Vertical connection) Material: ST 52, bronzedWeight: 0.52 kg

Page 53: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS KHV 11 - 3 - B

Catalog-No: FRS KHV 11 - 2 - B

Page G2.1 Profile Piece Support

Profile Piece Support for Clamping Device K40.1 (A50)(Front connection) Material: ST 52, bronzedWeight: 0.45 kg

Profile Piece Support for Clamping Device K40.1(Front connection) Material: ST 52, bronzedWeight: 0.48 kg

Page 54: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS KHV 21 - 3 - B

Page G2.2 Profile Piece Support

Profile Piece Support for Clamping Device K40.1(Front connection, for Insulation) Material: ST 52, bronzedWeight: 0.55 kg

Page 55: BILSING Gripper Catalog 2008-06-19

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5/2008

Catalog-No: FRS - KHV 11 - 1 - B

Catalog-No: FRS - KHV 21 - 1 - B

Page G2.3 Profile Piece Support

Profile Piece Support for Clamping Device V50(Front connection) Material: ST 52, bronzedWeight: 0.7 kg

Profile Piece Support for Clamping Device V50(Front connection, for Insulation) Material: ST 52, bronzedWeight: 0.7 kg

Page 56: BILSING Gripper Catalog 2008-06-19

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Pending Technical Changes

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5/2008Page G3.1 Profile Piece Bearings

Bearing for Profile Pieces for Clamping Device K40.1 Material: ST 52, bronzedWeight: 0.18 kg

Bearing for Profile Pieces for Clamping Device K40.1(for Insulation) Material: ST 52, bronzedWeight: 0.32 kg

Catalog-No: FRS - KAL 11 - 3

Catalog-No: FRS - KAL 21 - 3

Page 57: BILSING Gripper Catalog 2008-06-19

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5/2008Page G3.2 Profile Piece Bearings

Bearing for Profile Pieces for Clamping Device V50 Material: ST 52, bronzedWeight: 0.4 kg

Bearing for Profile Pieces for Clamping Device V50(for Insulation) Material: ST 52, bronzedWeight: 0.4 kg

Catalog-No: FRS - KAL 11 - 1

Catalog-No: FRS - KAL 21 - 1

Page 58: BILSING Gripper Catalog 2008-06-19

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5/2008Page G4.1 Profile Piece blank

Profile Piece blank(For Clamping Device Tünkers K40.1) Material: 42CrMo4Weight: 0.19 kg

Profile Piece blank(For Clamping Device Tünkers K40.1 with insulation) Material: 42CrMo4Weight: 0.21 kg

Catalog-No: FRS - KRL 11 - 2

Catalog-No: FRS - KRL 21 - 2

Page 59: BILSING Gripper Catalog 2008-06-19

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5/2008Page G4.2 Profile Piece blank

Profile Piece blank(For Clamping Device Tünkers V50) Material: 42CrMo4Weight: 0.44 kg

Catalog-No: FRS - KRL 11/21 - 1

Page 60: BILSING Gripper Catalog 2008-06-19

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5/2008Page G5.1 Gripping Plate with Profile Pieces

Page 61: BILSING Gripper Catalog 2008-06-19

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5/2008Page G5.2 Gripping Plate with Profile Pieces

Page 62: BILSING Gripper Catalog 2008-06-19

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5/2008Page G5.3 Gripping Plate with Profile Pieces

Page 63: BILSING Gripper Catalog 2008-06-19

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5/2008Page G5.4 Gripping Plate with Profile Pieces

Page 64: BILSING Gripper Catalog 2008-06-19

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5/2008Page H1.1 Centering Pins

Pins (circular/sword-form) up to dmax=16mm(Shaft diameter d=8) Material: 1.7131; case hardened 60+/-2 HRC; EH 0.6+0.2

PINS (CIRCULAR):

Catalog-No: FRS - STR 8 - .... - .... - ....

Pin Diameter d:Pin Length L:Alignment length Z:

PINS (SWORD-FORM):

Catalog-No: FRS - STS 8 - .... - .... - ....

Pin Diameter d:Pin Length L:Alignment length Z:

A = Typical Length (A = 1.5xd)D = Component Diameterd = Alignment Bolt Diameter (d = D-0.1 ; Tolerance -0.05)L = Total Length (L = Z+A)R = Tip RadiusR1 = Tip Crowning R1 = 3xdZ = Alignment Length (individual specification)

Page 65: BILSING Gripper Catalog 2008-06-19

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5/2008Page H1.2 Centering Pins

Pins (circular/sword form) up to d=17-30mm(Shaft diameter d=10) Material: 1.7131; case hardened 60+/-2 HRC; EH 0.6+0.2

PINS (CIRCULAR):

Catalog-No: FRS - STR 10 - .... - .... - ....

Pin Diameter d:Pin Length L:Alignment Length Z:

PINS (SWORD-FORM):

Catalog-No: FRS - STS 10 - .... - .... - ....

Pin Diameter d:Pin Length L:Alignment Length Z:

A = Typical Length (A = 1.5xd)D = Component Diameterd = Alignment Bolt Diameter (d = D-0.1 ; Tolerance -0.05)L = Total Length (L = Z+A)R = Tip RadiusR1 = Tip Crowning (R1 = 3xd)Z = Alignment Length (Individual Specification)

Page 66: BILSING Gripper Catalog 2008-06-19

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5/2008Page H1.3 Centering Pins

Pin (Circular/Sword Form) up to d=31-42mm(Shaft Diameter d=10) Material: 1.7131; case hardened 60+/-2 HRC; EH 0.6+0.2

PINS (CIRCULAR):

Catalog-No: FRS - STR 10 - .... - .... - ....

Pin Diameter d:Pin Length L:Alignment Length Z:

PINS (SWORD -FORM):

Catalog-No: FRS - STS 10 - .... - .... - ....

PinDiameter d:Pin Length L:Alignment Length Z:

A = Typical Length (A = 1.5xd)D = Component Diameterd = Alignment Bolt Diameter (d = D-0.1 ; Tolerance -0.05)L = Total Length (L = Z+A)R = Tip RadiusR1 = Tip Crowning (R1 = 3xdZ = Alignment Length (Individual Specification)

Page 67: BILSING Gripper Catalog 2008-06-19

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5/2008Page H2.1 Insulated Packages for Centering Pins

Insulating Package for Pins FRS-STR 8/STS 8 for Pins dmax=16mm, complete with:2 x Insulating Disc d=30/12.5x2mm1 x Insulating Sleeve d=10/8x15mm1 x Insulating Pin d=6x20mm (only necessary for pin, sword-form)

Catalog-No: FRS - ISOR 01

Insulating Package for Pins FRS-STR 10/STS 10for Pins d=17-30mm, complete with:1 x Insulating Disc d=30/12.5x2mm1 x Insulating Disc d=40/12.5x2mm1 x Insulating Sleeve d=12/10x15mm1 x Insulating Pin d=6x20mm (only necessary for pin, sword-form)

Insulating Package for Pins FRS-STR 10/STS 10for Pins d=31-42mm, complete with:1 x Insulating Disc d=30/12.5x2mm1 x Insulating Disc d=50/12.5x2mm1 x Insulating Sleeve d=12/10x15mm1 x Insulating Pin d=6x20mm (only necessary for pin, sword-form)

Catalog-No: FRS - ISOR 02

Catalog-No: FRS - ISOR 03

Page 68: BILSING Gripper Catalog 2008-06-19

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5/2008Page H2.2 Insulated Packages for Clamps

Insulating Package for Tightener K40.1complete with:1 x Subplate 65x20x3mm2 x Insulating Plate 75x30x2mm2 x Insulating Socket d=10/8.2x20mm2 x Insulating Sleeve d=8h7/6H7x34mm

Catalog-No: FRS - ISOF 01

Insulating Package for Tightener V50.1complete with:1 x Subplate 65x20x3mm2 x Insulating Plate 75x30x2mm2 x Insulating Socket d=10/8.2x26mm2 x Insulating Sleeve d=8h7/6H7x40mm

Catalog-No: FRS - ISOF 02

Page 69: BILSING Gripper Catalog 2008-06-19

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5/2008Page H2.3 Insulating Package for Pin-drawer or UF-Tightener

Insulating Package for Pin-Drawer SZK40 (Side Connection) complete with 1 x Insulating Plate 75x65x2mm2 x Insulating Socket d=8/3x24mm4 x Insulating Sleeve for Cap-Screw DIN 912 M8x252 x Straight Pin 3m6x24

Catalog-No.: FRS - ISOF 03

Insulating package for Pin-Drawer SZK40 (Back Connection) and UF-Tightener K32UZ (Back/Front Connection) complete with:1 x Subplate 50x55x8mm1 x Insulating Plate 60x60x2mm2 x Insulating Socket d=8/3x30mm4 x Insulating Sleeve for Cap-Screw DIN 912 M8x352 x Straight Pin 3m6x30

Catalog-No.: FRS - ISOF 04

Page 70: BILSING Gripper Catalog 2008-06-19

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5/2008 Insulating Package for Pin-drawer or UF-Tightener Page H2.4

Insulating Package for Pin-Drawer SZK40 (Back Connection) complete with 1 x Subplate 50x55x8mm1 x Insulating Plate 100x60x2mm2 x Insulating Socket d=8/3x30mm4 x Insulating Sleeve for Cap-Screw DIN 912 M8x322 x Straight Pin 3m6x20

Catalog-No: FRS - ISOF 05

Page 71: BILSING Gripper Catalog 2008-06-19

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5/2008 Form Piece blank Page H3.1

Form Piece 70 x 50 x 50 Blank (with bolt holes) Material: Murtfeld Green (brand name of a special polyethylene)Weight: 0.22 kg

Catalog-No: FRS - FR 01

Page 72: BILSING Gripper Catalog 2008-06-19

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5/2008 Mounting Bases Page H5.1

Catalog-No: FRS MP 1 - .... - ....

Length A:Length B:

Mounting Bases Material: Aluminum (raw), 4mmStandard Sizes: A=194,244,294,344,394,444,494 B=194,244,294,344,394,444,494

Page 73: BILSING Gripper Catalog 2008-06-19

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5/2008 Cable Ducts Page H6.1

Cable Duct 40x40 MM:Weight: 0.75 kg per m

Catalog-No: FRS - KK 01

Cable Ducts(Includes cover)

Material: Al, silver anodizedStandard length L: 3 m

CABLE DUCT 60x30 MM:Weight: 0.82 kg per m

Catalog-No: FRS - KK 02

CABLE DUCT 60x60 MM:Weight: 1.32 kg per m

Catalog-No: FRS - KK 03

CABLE DUCT 40x80 MM:Weight: 1.55 kg per m

Catalog-No: FRS - KK 04

Page 74: BILSING Gripper Catalog 2008-06-19

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5/2008 Examples Page BSP1

Page 75: BILSING Gripper Catalog 2008-06-19

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5/2008 Examples Page BSP2

Page 76: BILSING Gripper Catalog 2008-06-19

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Pending Technical Changes

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5/2008 Examples Page BSP3