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BIOCATALYSIS FOR THEPHARMACEUTICAL INDUSTRYDiscovery, Development, andManufacturing
Junhua (Alex) Tao
Elevance Renewable Sciences, USA
Guo-Qiang Lin
Shanghai Institute of Organic Chemistry, CAS, China
Andreas Liese
Hamburg University of Technology, Germany
BIOCATALYSIS FOR THEPHARMACEUTICAL INDUSTRY
BIOCATALYSIS FOR THEPHARMACEUTICAL INDUSTRYDiscovery, Development, andManufacturing
Junhua (Alex) Tao
Elevance Renewable Sciences, USA
Guo-Qiang Lin
Shanghai Institute of Organic Chemistry, CAS, China
Andreas Liese
Hamburg University of Technology, Germany
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Library of Congress Cataloging-in-Publication Data
Tao, Junhua.Biocatalysis for the pharmaceutical industry: discovery, development, and manufacturing/Junhua Tao,
Guo-Qiang Lin, Andreas Liese.p. cm.
Includes bibliographical references and index.ISBN 978-0-470-82314-9 (cloth)
1. Pharmaceutical biotechnology. 2. Enzymes–Biotechnology. I. Lin, Guo-Qiang. II. Liese, A. (Andreas)III. Title.RS380.T36 20096150.19–dc22 2008045613
ISBN 978-0-470-82314-9 (HB)
Typeset in 10/12pt Times by Thomson Digital, Noida, India.Printed and bound in Singapore by Markono Print Media Pte Ltd, Singapore.This book is printed on acid-free paper responsibly manufactured from sustainable forestry in which at least twotrees are planted for each one used for paper production.
Contents
Preface xi
1 Enzymes and Their Synthetic Applications: An Overview 1
1.1 Introduction 1
1.2 Enzyme Families 1
1.3 Enzyme Discovery and Optimization 2
1.4 Enzyme Production 3
1.5 Enzymes and Synthetic Applications 3
1.5.1 Ketoreductases (EC 1.1.1.2) 4
1.5.2 Enoate Reductases or Ene Reductases (EC 1.3.1.16) 4
1.5.3 Oxygenases (EC. xxxx) 5
1.5.4 Alcohol Oxidases (EC 1.1.3.X) 6
1.5.5 Peroxidases (EC 1.11.1.X) 7
1.5.6 Halogenases (EC. xxxx) 8
1.5.7 Nitrilases (EC 3.5.5.1) 9
1.5.8 Nitrile Hydratases (EC 4.2.1.84) 9
1.5.9 Epoxide Hydrolases (EC 3.3.2.X) 10
1.5.10 !-Transaminases (EC 2.6.1.X) 10
1.5.11 Hydroxynitrile Lyases (EC 4.1.2.X) 10
1.5.12 Aldolases (EC. xxxx) 12
1.5.13 Glycosidases (EC. xxxx) 12
1.5.14 Glycosyltransferase (EC. xxxx) 14
1.6 Conclusions 15
2 Expression Hosts for Enzyme Discovery and Production 21
2.1 Introduction 21
2.2 How to Choose an Expression System 22
2.3 Prokaryotic Expression Systems 24
2.3.1 Posttranslational Modification in Prokaryotes 25
2.3.2 Escherichia coli 25
2.3.3 Bacilli 26
2.3.4 Pseudomonas fluorescens 27
2.3.5 Other Prokaryotic Expression Systems 28
2.4 Eukaryotic Expression Systems 29
2.4.1 Yeasts 29
2.4.2 Filamentous Fungi 32
2.4.3 Insect/Baculovirus System 33
2.4.4 Mammalian Cell Cultures 34
2.4.5 Other Expression Systems 35
2.5 Cell-Free Expression Systems 36
2.6 Conclusions 37
3 Directed Enzyme Evolution and High-Throughput Screening 45
3.1 Introduction 45
3.2 Directed Evolution Library Creation Strategies 46
3.2.1 Random and Semi-Rational Mutagenesis 47
3.2.2 Gene Shuffling 48
3.3 Directed Evolution Library Screening/Selection Methods 52
3.3.1 In Vivo Methods: Genetic Complementation 52
3.3.2 In Vivo Methods: Chemical Complementation 53
3.3.3 In Vivo Methods: Surface Display 53
3.3.4 In Vitro Methods: Lysate Assay 55
3.3.5 In Vitro Methods: Ribosome Display 55
3.3.6 In Vitro Methods: In Vitro Compartmentalization 55
3.3.7 Equipment/Automation 56
3.4 Selected Industrial Examples 56
3.4.1 Activity 56
3.4.2 Thermostability 58
3.4.3 Substrate Specificity 58
3.4.4 Product Specificity 59
3.4.5 Enantioselectivity 59
3.5 Conclusions and Future Directions 60
4 Applications of Reaction Engineering to Industrial Biotransformations 65
4.1 Introduction 65
4.2 Metabolic Bioconversion 66
4.3 Enzymatic Biotransformations 67
4.3.1 Cofactor Regeneration 67
4.3.2 Racemic Mixtures 69
4.3.3 Equilibrium Conversion 72
4.3.4 By-Product Formation 76
4.3.5 Substrate Inhibition 79
4.3.6 Low Solubility 82
4.4 Conclusions 83
5 Chiral Synthesis of Pharmaceutical Intermediates Using Oxynitrilases 89
5.1 Introduction 89
5.2 HNL 89
5.2.1 The Natural Function and Distribution of HNLs 89
vi Contents
5.2.2 Classification of HNLs 91
5.2.3 New HNLs and High-Throughput Screening 93
5.3. Reaction of HNLs 95
5.3.1 Reaction System 95
5.3.2 Immobilization of Enzyme 97
5.3.3 Continuous Reactors 98
5.3.4 Henry Reaction 98
5.4 Transformation of Cyanohydrins 99
5.4.1 Transformation of Hydroxyl Group 99
5.4.2 Transformation of Nitrile Group 100
5.4.3 Intramolecular Reaction 102
5.5 Summary 104
6 Expanding the Scope of Aldolases as Tools for Organic Synthesis 111
6.1 Directed Evolution and Rational Mutagenesis 111
6.2 Reaction Engineering 114
6.3 Broad Substrate Tolerance of Wild-Type Aldolases 116
6.4 Conclusions 118
7 Synthetic Applications of Ketoreductases and Alcohol Oxidases 121
7.1 Ketoreductases 121
7.1.1 Wild-Type Whole-Cell Biocatalysts 122
7.1.2 Recombinant Whole-Cell Biocatalysts Overexpressing
Catalytic Enzymes 125
7.1.3 Isolated Enzyme 129
7.2 Alcohol Oxidases 142
7.2.1 Primary Alcohol Oxidases 142
7.2.2 Secondary Alcohol Oxidases 144
8 Applications of Nitrile Hydratases and Nitrilases 153
8.1 Introduction 153
8.2 NHase 153
8.2.1 New NHases 153
8.2.2 Applications 154
8.3 Nitrilase 163
8.3.1 New Nitrilases 163
8.3.2 Applications 167
8.4 Conclusions 178
9 Biosynthesis of Drug Metabolites 183
9.1 Introduction 183
9.2 Metabolite Synthesis Using Mammalian Bioreactors 184
9.2.1 Selection of In Vitro Systems 185
9.2.2 Reaction Condition Optimization 187
9.2.3 Large Scale Incubations 190
Contents vii
9.2.4 Examples with Mammalian Bioreactors 190
9.2.5 In Vivo Samples 192
9.3 Metabolite Synthesis Using Microbial Bioreactors 192
9.3.1 Microbial Bioreactors Used in Metabolite Structure Elucidation 193
9.3.2 Microbial Bioreactors Used in Synthesis of Key Metabolites 193
9.3.3 Strain Selection 194
9.3.4 Microbial Glycoside Conjugation 196
9.3.5 Large Scale Reactions 199
9.3.6 Examples for Metabolite Synthesis with a Microbial Bioreactor 200
9.4 Recombinant Enzyme Bioreactors 202
9.4.1 Advantages of Using CYP Enzymes for Producing
Drug Metabolites 202
9.4.2 Human Cytochrome Biocatalysts 205
9.4.3 Microbial CYP Enzymes 206
9.5 Summary 207
10 Application of Whole-Cell Biotransformation in the
Pharmaceutical Industry 213
10.1 Introduction 213
10.1.1 Whole-Cell Biotransformation Processes Used in Commercial
Production of Pharmaceuticals 214
10.1.2 Application of Whole-Cell Biotransformation Process in the
Synthesis of Chiral Pharmaceutical Intermediates 214
10.2 Disadvantages of Whole-Cell Process Compared with the Isolated
Enzyme Process 217
10.2.1 Substrate Availability and Recovery of Products in Low
Concentrations 217
10.2.2 Undesirable Side Reactions 217
10.2.3 Toxicity of Substrate and Product 217
10.3 Advantages of Whole-Cell Process Compared with the Isolated
Enzyme Process 218
10.3.1 More Stable Sources than Isolated Enzymes 218
10.3.2 Regeneration of Cofactors and Multi-Enzymes Reactions 218
10.3.3 Diversity and Availability 218
10.3.4 Reactions with Non-Commercially Available Isolated Enzymes
for Preparative Scale Synthesis 218
10.3.5 Cost Effectiveness and Ease of Operation 219
10.4 Approaches to Address the Disadvantages of Whole-Cell
Biotransformation 220
10.4.1 Control of Substrate and Product Concentration by
Absorbing Resins 220
10.4.2 Immobilized-Cell Technology 221
10.4.3 Aqueous–Organic Two-Phase System 222
10.4.4 Genetic Engineering Approaches 223
10.5 Conclusions 224
viii Contents
11 Combinatorial Biosynthesis of Pharmaceutical Natural Products 229
11.1 Introduction 229
11.2 Combinatorial Biosynthesis: The Natural Way for Structural Diversity 230
11.3 Examples of Combinatorial Biosynthesis of Pharmaceutical
Natural Products 234
11.3.1 Erythromycin (Polyketide Biosynthesis) 234
11.3.2 Daptomycin (Nonribosomal Peptide Biosynthesis) 236
11.3.3 Patellamide (Ribosomal Peptide Biosynthesis) 239
11.4 Summary and Perspectives 240
12 Metabolic Engineering for the Development and Manufacturingof Pharmaceuticals 247
12.1 Introduction 247
12.2 Metabolic Engineering Tools 248
12.2.1 Tools for the Cellular Metabolic Network Analysis 248
12.2.2 Tools for Rational Genetic Modification 251
12.3 Metabolic Engineering for the Development and Production
of Polyketide Pharmaceuticals 253
12.3.1 Biosynthesis of Polyketides 253
12.3.2 Metabolic Engineering for Improved Erythromycin Production 253
12.3.3 Metabolic Engineering for Overproduction of 6dEB
in Heterologous Hosts 254
12.3.4 Metabolic Engineering of Other Polyketides 256
12.3.5 Development of Novel Polyketides for Drug Discovery 256
12.4 Metabolic Engineering for the Production of �-Lactam 257
12.5 Metabolic Engineering for Isoprenoid Production 258
12.5.1 Biosynthesis Pathway of Isoprenoids 259
12.5.2 Metabolic Engineering for Enhancing Precursor Supply for
Isoprenoid Production 260
12.5.3 Metabolic Engineering for Artemisinine Development
and Production 261
12.5.4 Metabolic Engineering for Carotenoid Production 262
12.5.5 Metabolic Engineering for Taxol Development
and Production 262
12.6 Conclusions 265
13 Multimodular Synthases and Supporting Enzymes
for Chemical Production 273
13.1 Introduction 273
13.2 Background 274
13.2.1 Multimodular Synthase Architecture 274
13.2.2 Natural Product Biosynthetic Cycle 276
13.3 Metabolic Engineering of Megasynthases 277
13.3.1 Daptomycin: Metabolic Engineering by Domain Swap 278
13.3.2 Avermectin: Metabolic Engineering by Directed Fermentation 281
Contents ix
13.4 Excised Domains for Chemical Transformations 284
13.4.1 Function of Individual Domains, Domain Autonomy 284
13.4.2 Cyclization 285
13.4.3 Halogenation 288
13.4.4 Heterocyclization/Aromatization 290
13.4.5 Methylation 292
13.4.6 Oxygenation 294
13.4.7 Glycosylation 295
13.5 Conclusions 299
14 Green Chemistry with Biocatalysis for Production of Pharmaceuticals 305
14.1 Introduction 305
14.2 Enzymatic Resolutions: Higher Yields, Less Waste 309
14.3 Bioreductions: Greener Ligands, Renewable Hydride
Donors, No Metals 312
14.3.1 Enzymatic Oxidations: Clean, Highly Selective and Catalytic 314
14.4 C�C Bond Formations: Atom Efficiency at Its Best 316
14.5 Summary and Outlook 318
Index 323
x Contents
Preface
Biocatalysis is evolving to be a transformational technology as a result of a confluence of
factors, which include (1) large scale and ever increasingly cost-efficient DNA sequencing
technologies; (2) exponential growth in GenBank; (3) powerful directed enzyme evolution
and high-throughput screening technologies; (4) robust expression systems for enzyme
production; (5) deep understanding of the logic of natural product biosynthesis; (6) industrial
successes of metabolic engineering and pathway engineering.
Consequently, many successful stories and a number of reviews have been reported recently
in developing biocatalysis for the pharmaceutical industry, across drug discovery, development,
and manufacturing. The book is dedicated to these advances, and divided into four parts:
. Chapters 1–4 serve as an introduction to emerging biocatalysts, modern expression hosts,
state of the art of directed evolution, high-throughput screening, and bioprocess
engineering for industrial applications.. Chapters 5–8 are directed to emerging enzymes, which include oxynitrilases, aldolases,
ketoreductases, oxidases, nitrile hydratases, and nitrilases, and their recent applications
especially in synthesis of chiral drugs and intermediates.. Chapters 9 and 10 focus on synthesis of drug metabolites and intermediates catalyzed by
P450s or whole cells.. Chapters 11–13 are devoted to combinatorial biosynthesis, metabolic engineering, and
autonomous enzymes for the synthesis and development of complex medicinal molecules.. Chapter 14 discusses the recent impact of biocatalysis in green chemistry and chemical
development.
Our main goal is to come up with a concise but comprehensive, practical but insightful
book covering the topics discussed above. We hope you enjoy reading this book. Any
suggestions and comments are welcome.
Junhua (Alex) Tao
Elevance Renewable Sciences, USA
Email: [email protected]
Guo-Qiang Lin
Guo-Qiang Lin Shanghai Institute of Organic Chemistry, China
Email: [email protected]
Andreas Liese
Hamburg University of Technology, Germany
Email: [email protected]
1
Enzymes and Their SyntheticApplications: An Overview
Junhua (Alex) Tao1 and Jian-He Xu2
1Elevance Renewable Sciences, 175 E. Crossroads Parkway, Bolingbrook, IL 60440, USA2East China University of Science and Technology (ECUST) 130 Meilong Road, Shanghai,
200237, PR China
1.1 Introduction
Whole-cell biocatalysis has been exploited for thousands of years; for example, in preparing
barley for beer brewing.While the chemical, economic and social advantages of biocatalysis
over traditional chemical approaches were recognized a long time ago, their applications for
the drug industry have been largely underexplored until the recent technological break-
throughs in large-scale DNA sequencing, robust protein expression systems, metabolic
engineering and directed evolution. In this chapter, emphasis will be directed to the
discussion of those isolated enzymes which are uniquely suited for the synthesis of
small-molecule pharmaceutical ingredients.
1.2 Enzyme Families
Based on reactions they catalyze, enzymes can be broadly classified into six major
categories (Table 1.1) [1]. It was estimated that about 60% of biotransformations currently
rely on the use of hydrolases, followed by 20% of oxidoreductases [2]. On the other hand,
some of the C�C bond-forming and oxygenation enzymes catalyze reactions with very high
reaction efficiency and very low waste generation, underlining the potential of emerging
enzymes.
Biocatalysis for the Pharmaceutical Industry edited by Junhua Tao, Guo-Qiang Lin, and Andreas Liese
� 2009 John Wiley & Sons Asia (Pte) Ltd
1.3 Enzyme Discovery and Optimization
Traditionally, enzymes are discovered through screening of environmental samples and culture
enrichment. As a result of recent technological breakthroughs in large-scale DNA sequencing
and high-throughput screening, both themetagenomic approach and sequence-based discovery
have drastically shortened the cycle of enzyme discovery.
In the metagenomic approach, DNA was directly extracted from uncultured samples
followed by cloning and expression [3]. For example, by combination of directed evolution
with the metagenome approach, an a-amylase mutant with optimal activity at pH 4.5
and optimal thermostability at 105 �C was discovered for starch liquefaction and EtOH
production [4].
Sequence-based discovery (genome hunting) is increasingly attractive, as the public
sequence bank is growing rapidly. In this approach, known sequences encoding an enzyme
of interest are used to search gene databases to uncover enzymes of homologous sequences.
For example, using this method, a library of deoxyribose-phosphate aldolases (DERAs) were
rapidly constructed and from them a novel DERAwas identified to catalyze a sequential aldol
reaction of a nonnative substrate with high throughput and excellent stereoselectivity for the
synthesis of statin side chains [5].
Since most synthetic applications require enzymes catalyzing nonnatural substrates, their
properties often have to be improved. Oneway to achieve this is to optimize reaction conditions
such as pH, temperature, solvents, additives, etc. [6–9]. Another way is to modulate the
substrates without compromising the synthetic efficiency of the overall reaction [10]. In most
cases for commercial manufacturing, however, the protein sequences have to be altered to
enhance reactivity, stereoselectivity and stability. It was estimated that over 30 commercial
enzymes worldwide have been engineered for industrial applications [11]. Precise prediction
of which amino acids to mutate is difficult to achieve. Since the mid 1990s, directed evolution
Table 1.1 Enzyme classes
Enzyme class Examples Reaction catalyzed
Hydrolases lipase, protease, esterase hydrolysis reactions in H2O
nitrilase, nitrile hydratase
glycosidase, phosphatase
Oxidoreductases dehydrogenase, oxidase oxidation or reduction
oxygenase, peroxidase
Transferases transaminase, glycosyltransferase transfer of a group from one molecule
to anothertransaldolase
Lyases decarboxylase, dehydratase,
deoxyribose-phosphate aldolase
nonhydrolytic bond cleavage
Isomerases racemase, mutase intramolecular rearrangement
Ligases DNA ligase bond formation requiring triphosphate
2 Biocatalysis for the Pharmaceutical Industry
has been demonstrated to be a powerful and robust technology to improve the desired
properties [12,13]. Among them, the error-prone PCR method is probably the most popular
to create random mutants by changing polymerization reaction conditions [14]. Alternatively,
recombination of homologous sequences or DNA-shuffling methods can be used to introduce
mutants with improved properties [15]. The major challenge in directed evolution is not
generation of mutant libraries; rather, it is the availability of high-throughput assays [16]. In
most cases, it requires screening of tens of thousands of mutants, which is usually tedious and
time consuming. As more and more protein structures are available from the protein database,
focused directed evolution or semi-rational protein design is becoming more and more
popular [17]. In this approach, the three-dimensional (3-D) structure of a suboptimal enzyme
is constructed by a computer algorithm from a homologous enzymewith known 3-D structure.
Docking studies are then applied to search potential ‘hot spots’, which are then swapped with
other amino acids by site-saturationmutagenesis. In thisway, there are generally less than a few
thousand mutants to be screened, significantly shortening the cycle of enzyme development.
The fact thatmost beneficialmutations are proved to be near the active sitemakes this approach
even more attractive [18].
1.4 Enzyme Production
Although some enzymes are still extracted from animal or plant tissue, most of them are now
produced frommicroorganisms by fermentation. Bacteria and fungi are the most popular hosts
for producing industrial enzymes, due to easy handling and high productivity. They can also be
readily genetically engineered to improve their performance; for example, by incorporating
secretion systems to facilitate enzyme isolation and purification. Some of the most popular
expression hosts are Escherichia coli, Pichia pastoris, Pseudomonas fluorescens, Aspergillus
sp. and Bacillus sp. Mammalian or plant cells are used in special cases [19–21]. By regulation,
the production host should have GRAS status (Generally Regarded as Safe Status).
In a typical enzyme production procedure, cells containing genes encoding desired enzymes
are grown in an Erlenmeyer flask. At large scale, a computer-controlled fermenter or bioreactor
is required tomaintain an appropriate control of pH,O2,NH3 andCO2 tomaximize cell density.
The cells are harvested by centrifugation in a batch or continuous fashion. Alternatively, they
can be collected through membrane filtration devices. The cell membranes are then disrupted
by an ultrasonicator or French press at small scale. At a scale of over 5–10 L, a homogenizer is
usually used. After centrifugation to remove cell debris, the crude enzymes remain in the
supernatant and can be concentrated through precipitation by adding either inorganic salts (e.g.
ammonium sulfate) or organic solvents (e.g. acetone). The crude enzymes are then purified by
dialysis or a variety of chromatographic methods. The dry powder is usually obtained after
lyophilization under freeze-drying conditions [22,23].
1.5 Enzymes and Synthetic Applications
Historically, the most popular enzymes used for chemical synthesis are lipases, esterases,
proteases, acylases and amidases, among others. Recently, a number of recombinant bioca-
talysts have been discovered and isolated, significantly expanding the toolbox for biotrans-
formations. In this section, the focus will be on these new enzymes.
Enzymes and Their Synthetic Applications: An Overview 3
1.5.1 Ketoreductases (EC 1.1.1.2)
Ketoreductases (KREDs) catalyze the conversion of a wide range of ketones and some
aldehydes to chiral alcohols regio- and stereo-selectively in the presence of NADH or NADPH
(Figure 1.1) [24,25]. This powerful transformation has been demonstrated in a number of
industrial transformations using either isolated enzymes or whole cells. The use of isolated
enzymes is often preferred because of a higher volumetric productivity and the absence of side
reactions. A key to its success is the availability of efficient and cost-effective cofactor
regeneration methods by using a formate dehydrogenase to recycle NADþ or a glucose
dehydrogenase to recycle NADPþ (Figure 1.1) [26,27]. It shall be noted that some alcohol
dehydrogenases are also able to catalyze the oxidation of alcohols to ketones or aldehydes [28].
1.5.2 Enoate Reductases or Ene Reductases (EC 1.3.1.16)
Enoate reductase (ER) catalyzes NAD(P)H-dependent reduction of carbon–carbon double
bonds of nonactivated enoates, as well as of a,b-unsaturated aldehydes, ketones, nitros, and
nitriles (Figure 1.2). For example, the ER from Clostridium tyrobutyricum shows high
stereospecificity and regioselectivity and broad substrate specificity [29]. Alkanes with up
to two chiral centers can be directly produced by asymmetric reduction of electron-deficient
alkene enzymes from the ‘old yellow enzyme’ family at the expense ofNAD(P)H. The cofactor
can be regenerated in vitro using a formate dehydrogenase or glucose dehydrogenase.
Alternatively, a whole-cell system can be used to co-express ERs with redox enzymes for
NAD(P)H recycling [30].
R1
OH
R2
O
R3
R1
OH
O
OR2
Examples:Product
R1 R2
O
NADH
ketoreductase
R1 R2
OH
NAD+
* * R1
OH
OR2
O
R3
*
HCOONH2CO2 NH+ 3
*
R1 R2
O
NADPH
ketoreductase
R1 R2
OH
NADP+
glucosegluconate
*
dehydrogenaseformate
dehydrogenaseglucose
RegenerationCofactorandReduction
R1 R2
OH
*
Figure 1.1
4 Biocatalysis for the Pharmaceutical Industry
1.5.3 Oxygenases (EC. xxxx)
Oxygenases catalyze direct incorporation of molecular oxygen into substrates to produce
oxygenated molecules [31,32]. They are categorized as either monooxygenases (MOs) or
dioxygenases, depending upon whether one or both atoms of dioxygen are inserted into a
substrate. The metal-dependent MOs, such as P450s, catalyze a wide range of reactions via
metal oxo species (e.g. hydroxylation of alkanes and aromatics; epoxidation of alkenes
(Figure 1.3)), while flavin adenine dinucleotide (FAD)-dependent MOs are found to catalyze
oxidation of heteroatoms (S, N, Se, P) and Baeyer–Villiger reactions via FAD-hydroperoxide
(FAD-OOH) species (Figure 1.4).
NAD(P)H
reductaseene
NAD(P)+
R2EWG
R1
R3
R2EWG
R1
R3
Examples:Product
* *
R2
R1
R3
* *
O
H R2NO2
R1
R3
* *R2
CN
R1
R3
* *
O
R1
R2
R' **
aldehydes,=EWGnitrilesnitros,ketones,
Figure 1.2
Fe5+
O
S
NNN
NFe2+
S
NNN
NO2
NAD(P)H
iron oxo species
HR2R3
R
R1OHR2
R3
R1
R
O
H OH
hydroxylation
hydroxylation
epoxidation
OP-450s, 2
OP-450s, 2
OP-450s, 2
Simplified Mechanism (P450s)
R-H
H2OR-OH
representing hemeN:representing cysteine residualS:
Examples:
Figure 1.3
Enzymes and Their Synthetic Applications: An Overview 5
Dioxygenases usually contain a tightly bound iron atom and catalyze hydroperoxidation of
allylic molecules or carboxylic acids, and dihydroxylation of aromatics (Figure 1.5) [33].
Currently, these oxygenation reactions are usually carried out in whole cells, the outcome of
which is often unpredictable. The discovery of novel oxygenases and efficient hosts for protein
expression remain keys to further expanding the applications of these enzymes in chemical
synthesis and drug metabolism studies [34–37].
1.5.4 Alcohol Oxidases (EC 1.1.3.X)
Alcohol oxidases (AOs) catalyze oxidationof alcohols to aldehydes or ketones in the presenceof
molecular oxygen, with hydrogen peroxide being the usual by-product (Figure 1.6). Some of the
most well-studied AOs are cholesterol oxidases, short-chain aliphatic alcohol oxidases,
aromatic alcohol oxidases, pyranose oxidases, glycolate oxidases, glucose oxidases, galactose
oxidases and nucleoside oxidases [38–40]. Cholesterol oxidases catalyze oxidation of allylic
alcohol in the cholesterol scaffolds [41]. The regeneration of cofactor FAD is relatively easier, as
it is tightly bound. Although these enzymes use oxygen, they can also be deactivated by oxygen
or the hydrogen peroxide by-product. It is to be noted that peroxidases and cholorperoxidases
can also catalyze the oxidation of alcohols using hydrogen peroxide (H2O2).
N
HN
NH
N O
O
OFAD-MOs, 2
NADPH NH
HN
NH
N O
OO
HO
XR XR OPSe,N,S,=X
R1 R2
O
R1 O
O
R2
Baeyer-Villiger
heteroatom oxidation
OFAD-MOs, 2
OFAD-MOs, 2
Simplified Mechanism (FAD-dependent MOs)
NH
HN
NH
N O
OO
H
R1 O
O
R2
R1 R2
OFAD-OOH
Examples:
Figure 1.4
dioxygenases
R
dioxygenases
dihydroxylation
hydroperoxidation R
OOH
OH
OH
ROH
O dioxygenases
hydroperoxidationR
OH
O
OOH
Figure 1.5
6 Biocatalysis for the Pharmaceutical Industry
1.5.5 Peroxidases (EC 1.11.1.X)
Peroxidases utilizeH2O2 as the oxidant (Figure 1.7). The active site of peroxidasesmay involve
a heme unit (horseradish peroxidase), selenium (glutathione peroxidase), vanadium (bromo-
peroxidase) and manganese (manganese peroxidase). These enzymes catalyze a wide range of
oxidations, including hydroxylation of arenes, oligomerization of phenols and aromatic
amines, epoxidation and halogenation of olefins, oxygenation of heteroatoms and reduction
of hydroperoxides [42–44].
OHO
OH
OH
OH
HO
O2
OO
OH
OH
OH
HO
OHO
OH
O
OH
HO
P2O
GAOX
P2O = pyranose oxidaseGAOX = galactose oxidase
H+ 2O2
HO
R
O
Rcholesteroloxidase
R OH O2R O
arylalkyl,=R
Examples:
AOs
Figure 1.6
OH
MeO
R
HO
MeOR
OH
OMeR
OH
peroxidase
H2O2
peroxidase
H2O2
OH
OMe
peroxidase
H2O2
OH
OMe npolymer
R1 peroxidase
H2O2
R1
O
Figure 1.7
Enzymes and Their Synthetic Applications: An Overview 7
1.5.6 Halogenases (EC. xxxx)
Halogenases catalyze regio- and stereo-selective halogenation (Figure 1.8) [45,46]. For
electron-rich substrates, nature often uses flavin-dependent halogenases for chlorination,
bromination or iodination via FADH-OX (X¼ halide) as the halogenation agent (Figure 1.9).
For electron-deficient molecules such as alkanes, mononuclear iron halogenases are utilized
through a radical mechanism (Figure 1.9). Fluorinases adopt an SN2 nucleophilic substitution
NH
R2
R1 ClNH
R2
R1
tryptophan7-halogenase
R1 MeH,=R2 nitrilealkyl,amine,=
FADHNaCl, 2 O, 2
H2N
S
O
enzyme
chlorinaseH2N
S
O
enzyme
Cl
Cl-
ON
NN
N
NH2
S+HO2C
Me
NH2
OH OH
fluorinase
F- ON
NN
N
NH2
F
OH OH
Figure 1.8
HNN V OH
O
OO
vanadium haloperoxidase H2O2
NFeIII
N
N
N
heme-iron haloperoxidase H2O2
NH
N
NH
HN
R
O
Oflavin-dependent halogenase O2
OFeII
Cl
N
OH
HN
N
NH
-O2C
O
mononuclear iron halogenase R.
and Cl.
Cofactors and Oxidants of Halogenating Enzymes
Figure 1.9
8 Biocatalysis for the Pharmaceutical Industry
mechanism in the presence of F� to introduce a fluorine atom [47].While it is still in its infancy,
the use of enzymatic halogenation has shown great promise, especially in whole-cell systems
(Figure 1.9). For example, tryptophan 7-halogenase was able to catalyze regioselective
halogenation of a wide range of indole derivatives and aromatic heterocycles [48]. It is to
be noted that halogenation can also be catalyzed by haloperoxidases, which often gives poor
regio- and stereo-selectivity, since the activated halogen source, (e.g. hypohalous acids) is
freely diffusible within and away from enzymes (Figure 1.8) [49].
1.5.7 Nitrilases (EC 3.5.5.1)
Nitrilases convert nitriles to the corresponding carboxylic acids and NH3 through a cysteine
residue in the active site [50]. Because of their high enantio- and regio-selectivity, nitrilases are
attractive as ‘green’ catalysts for the synthesis of a variety of carboxylic acids and derivatives
(Figure 1.10) [51,52]. Recently, a number of recombinant nitrilases have been cloned and
characterized heterologously for synthetic applications [50,53,54].
1.5.8 Nitrile Hydratases (EC 4.2.1.84)
Nitrile hydratase (NHase) catalyzes the hydration of nitriles to amides (Figure 1.11) and has
been used for production of acrylamide and nicotinamide at large scale. NHases are roughly
R N R S-enzyme
NH2
OH
nitrilase
*R OH
O
R = aryl, alkenyl, alkyl
OH
O
N n
Product Examples:
R1
O
OH
R2
*
Mechanism:
*R OH
O
H2O
Figure 1.10
NH2
O
N n
Product Examples:
R1
O
NH2
R2
*
R NR OH
NHnitrile
hydratase
*R NH2
O
aryl, alkenyl, alkyl=R
M3+R N M3+
H2O
Mechanism:
*R NH2
O
Figure 1.11
Enzymes and Their Synthetic Applications: An Overview 9
classified into iron and cobalt types according to the metal involved in the active
site [55,56]. Recent elucidation of the catalytic mechanism and characterization of a
number of NHases have led to a wide range of applications in both biotransformation and
bioremediation [53].
1.5.9 Epoxide Hydrolases (EC 3.3.2.X)
Epoxide hydrolases (EHs) catalyze the hydrolysis of a wide range of epoxides (Figure 1.12).
They are cofactor independent and robust for the synthesis of enantiopure epoxides, diols and
their derivatives [57–59]. There are over 100 epoxide hydrolase gene sequences, and the X-ray
structures are available for fungal, bacterial and mammalian epoxide hydrolases [60]. Hetero-
logous expression in E. coli and other hosts has also been successful. In addition, several
efficient high-throughput screening methods have been developed, allowing the improvement
of EHs through site-directed mutagenesis and directed evolution [61,62]. EHs also play
important roles in the detoxification of genotoxic compounds and drug metabolism [63].
1.5.10 v-Transaminases (EC 2.6.1.X)
v-Transaminases catalyze the conversion of a ketone group to an amine in the presence of the
cofactor pyridoxal-50-phosphate (PLP), which is tightly bound to the active site. The catalysis
starts with the formation of an imine between the cofactor and an amine donor (Figure 1.13)
[64]. Since this is a one-step method to prepare (R)- or (S)-amines from ketones, it has huge
potential (Figure 1.14) [65,66]. For example, a high-throughput biocatalytic process to
(S)-methoxyisopropylamine, a moiety common to the two important chloroacetamide herbi-
cides metolachlor and dimethenamid, has been reported by enzymatic transamination of
methoxyacetone using isopropylamine as the donor [67].
1.5.11 Hydroxynitrile Lyases (EC 4.1.2.X)
Hydroxynitrile lyases (HNLs or oxynitrilases) catalyze C�C bond-forming reactions between
an aldehyde or ketone and cyanide to form enantiopure cyanohydrins (Figure 1.15), which are
versatile building blocks for the chiral synthesis of amino acids, hydroxy ketones, hydroxy
acids, amines and so on [68]. Screening of natural sources has led to the discovery of both
enzyme
O O-
O
enzyme
O O
OH
O H2O
epoxidehydrolase H2O
OH
OH
Examples:
O
R
O
R1
R2O
R1
R2O
R1
R2R3
O
R1
R2R3
R4
Mechanism:
Figure 1.12
10 Biocatalysis for the Pharmaceutical Industry
N
CHO
HOPO3
2-
R' R"
NH2(amine donor) N
HOPO3
2-
R1 R2
N
N
HOPO3
2-
H2N
R' R"
O
R1 R2
O
+
N
HOPO3
2-
R1 R2
N
R1 R2
NH2
*
N
CHO
HOPO3
2-
Mechanism:
(amine acceptor)
Figure 1.13
R1 R2
O(S)-transaminases
R1 R2
NH2
R1
NH2
OR2
O
R3
R1
O
OR2
PLP
Other product examples:
R1 R2
O(R)-transaminases
R1 R2
NH2
PLP
(R)-amines
(S)-amines
NH2
* *
Examples:
Figure 1.14
R H
O(R)-oxynitrilase
R CN
OH
R H
O(S)-oxynitrilase
R CN
OH
aromatic, alkyl, heterocyclic=R
R
OH
NH2*
R
OH
R'*
O
R
OH
OH
O*
R
OH
NH2
O*
-CN
-CN
Figure 1.15
Enzymes and Their Synthetic Applications: An Overview 11
(R)- and (S)-selective HNLs. A number of recombinant HNLs have also been expressed in E.
coli, Saccharomyces cerevisiae, and Pichia pastoris. Recently, protein engineering has been
successfully applied to the development of a tailor-made HNL for large-scale production of
specific cyanohydrins [69,70].
1.5.12 Aldolases (EC. xxxx)
Aldolases catalyze asymmetric aldol reactions via either Schiff base formation (type I aldolase)
or activation by Zn2þ (type II aldolase) (Figure 1.16). The most common natural donors of
aldoalses are dihydroxyacetone phosphate (DHAP), pyruvate/phosphoenolpyruvate (PEP),
acetaldehyde and glycine (Figure 1.17) [71]. When acetaldehyde is used as the donor,
2-deoxyribose-5-phosphate aldolases (DERAs) are able to catalyze a sequential aldol reaction
to form 2,4-didexoyhexoses [72,73]. Aldolases have been used to synthesize a variety of
carbohydrates and derivatives, such as azasugars, cyclitols and densely functionalized chiral
linear or cyclic molecules [74,75].
1.5.13 Glycosidases (EC. xxxx)
Glycosidases catalyze the hydrolysis of glycosidic linkages via an oxonium intermediate or
transition state similarly to acid-catalyzed hydrolysis of glycosides under either a retention of
the configuration at the anomeric center (Mechanism, Figure 1.18) or less common inversion.
The oxonium is presumably stabilized by a carboxylate group such as glutamic acid, a common
structural motif in the active site of glycosidases [76]. Glycosidase-catalyzed synthesis of
glycosides can be achieved under either equilibrium-controlled conditions or kinetic-controlled
conditions [77–79]. In the former case, the reaction is established to shift the equilibrium towarda
product; for example, by adding organic solvents. In the latter case, activated glycosyl donors are
XR1
OEnzyme-NH2 X
R1
NEnzyme
XR1
HNEnzyme
R H
O
aldol reaction
R R1
N
X
OHEnzyme
R R1
O
X
OH
Schiff-base Mechanism
X OH
O
X O
O
H
Zn2+
X O
O
H
Zn2+
R H
O
aldol reaction
Zn2+ chelation Mechanism
X O
O Zn2+
OHR
X OH
O
OHR
Zn2+
enzyme
Figure 1.16
12 Biocatalysis for the Pharmaceutical Industry
OH
O
OP
O-O
O-
+H
Z
O
X
Y
**
O
OP
O-O
O-Z
OH
X
Y
**
OHDHAP
-O2C
O+
HZ
O
X
Y
** -O2C
O
Z
OH
X
Y
**
pyruvate
H
O+
HZ
O
X
Y
** H
O
Z
OH
X
Y
**
acetaldehyde
OH
O+
H R
O
HO
O
R
OH
NH2 NH2
NO,H,=ZY,X,
arylalkyl,=R
glycine
H
O+
H R
O
acetaldehyde
OR
OH
OHDERAs
alkyl=R
Examples:
Figure 1.17
OHO
OH
OR
OHOH
OHO
OH
OR'
OHOH
+ R'OHβ-galactosidase
R = aryl, oligosaccharides, etc.
O
O
OHOHHO
NO2
+ O
OH OH
OCH3OH
HO α-fucosidase
O OHOHHO
O
OH OH
OCH3O
HO
OHO
OR
OHOH
OHO
OH
Nu
OHOH
NuH
HO
O-O
Enzyme
O+
HO
OHOH
HOOO-
Enzymeenzyme-bound
oxonium
NuH = nucleophile
Mechanism:
Examples:
Figure 1.18
Enzymes and Their Synthetic Applications: An Overview 13
used, which include di- or oligo-saccharides, aryl glycosides, glycosyl fluorides and so on [80].
Owing to greater promiscuity toward donors and wide availability, these enzymes were found to
have a wide range of applications in preparation of carbohydrates and derivatives [81–83].
1.5.14 Glycosyltransferase (EC. xxxx)
Glycosyltransferases (Gtfs) accept activated sugars such as uridine diphosphate (UDP)
nucleotide sugars or glycosyl phosphates as monosaccharide donors under either a retention
or inversion of the configuration at the anomeric center (Mechanism, Figure 1.19; only
inversion scenario shown). Recently, a number of Gtfs have been discovered to be quite
promiscuous, and used to synthesize many oligosaccharides, their derivatives or glycosylated
natural products, which are otherwise difficult to obtain [84–87]. For large-scale applications,
the main issue to be overcome is to recycle released nucleotide monophosphate (NMP) or
nucleotide diphosphate (NDP), which are expensive. Several methods have been re-
ported [88,89], and one utilizes sugar nucleotide pyrophosphorylase, which transfers the
sugarmoiety of a sugar phosphate to a free uridine triphosphate (UTP) to regenerate the desired
UTP-sugar (Figure 1.19) [90]. The availability of a wide range of Gtfs and sugar donors also
provides a general strategy to synthesize glycosylated molecules in vivo through pathway
engineering and combinatorial biosynthesis. For example, novelmacrocyclic polyketides have
been produced by applying a promiscuous Gtf from picromycin biosynthesis, which accepts a
wide range of sugar donors (Figure 1.19) [91,92].
OHO
OH
Nu
OHOH
OO
Enzyme
scenario):(inversionMechanism
OHO
OHOH
OUDPHO
OOH
OH
HONHAc
HO+
β-1,4-galactosyltransferase O
HO
OHOH
HO
OOH
OH
HONHAc
O
O
O
O
+ Sugar
O
OH
HO
O
O
OO
O
HO
O
OHHO
OHO
O
NHMe2O
OH
OHglucose
OHO O
Me
OH
OHNHAc OH
HO
glycosyltransferase
O
NHAcHO
sugar =sugar
OHO
OHOH
OHOLG
H
H-Nu
LG = leaving group: phosphate, UTP, TDP, etc.NuH = nucleophile: alcohol, sulfide, amine, etc.
Examples:
Figure 1.19
14 Biocatalysis for the Pharmaceutical Industry
1.6 Conclusions
Biocatalysis has been practiced historically mostly by whole-cell systems, which limits its
applications due to low throughput and complex in vivo pathways. As a result of recent
advances in genomics and high-throughput screening, more and more diverse recombinant
enzymes are available in catalogs. Subsequently, a number of them have been successfully
applied to the commercial production of nonnatural molecules. More recently, biocatalysis is
emerging to be one of the greenest technologies for chemical synthesis [93,94]. Specifically,
biocatalysis can prevent waste generation by using catalytic processes with high stereo- and
region-selectivity, prevent or limit the use of hazardous organic reagents by using water as the
green solvent, design processes with higher energy efficiency and safer chemistry by con-
ducting reactions at room temperature under ambient atmosphere, and increase atom economy
by avoiding extensive protection and deprotection to maximize the use of renewable feedstock
designed for degradation.
Enzymes can catalyze transformations which are difficult to achieve by traditional chemical
methods. To truly realize the promise of this emerging technology for the pharmaceutical
industry, it is essential to integrate biocatalysis into drug discovery, development and
manufacturing. For drug production, the key relies on integration of enzymatic transformations
with modern chemical research and development at the retrosynthetic level to deliver efficient
and practical synthetic sequences with fewer synthetic steps and significantly reduced waste
streams [95,96].
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16 Biocatalysis for the Pharmaceutical Industry