biostar control - gemu-group.com · the gemÜ 567 biostar control 2/2-way control valve is designed...
TRANSCRIPT
567
ConstructionThe GEMÜ 567 BioStar control 2/2-way control valve is designed for use in sterile applications. Flow rates ranging from 80 l/h to 12.800 l/h are possible depending on the version. The sealing concept of the valve is based on the GEMÜ PD design. All metallic operator components are made of stainless steel. The valve is available with a manual or pneumatic operator. The pneumatic type is available with Normally closed, Normally open and Double acting control functions.
Features• Suitable for inert and corrosive liquid and gaseous media*• Angle valve body available in various materials• Various connections available• CIP/SIP capable• Autoclave capability• Standard surface finishes 0.4 µm; others on request• Linear and equal-percentage control characteristic options• Valve spindle sealed by a PTFE diaphragm• Fast leakage detection thanks to leak detection holes in the distance
piece• Version according to ATEX on request
Advantages• Hermetic separation between medium and operator• Control of small quantities• Installation for an optimised draining is possible• Control air connectors rotatable 90° (pneumatic version)• FDA compliant seal materials• Extensive range of accessories• Traceability of all media wetted parts• Suitable for contact with foodstuffs as per
(EC) Directive No. 1935/2004• Vakuumtauglich bis 200 mbar (a)
Sectional view
* see information on working medium on page 4
Control valveBioStar control
5672
1
2
3
4
1
2
3
4
5
1
1
Technical data - General
PD - seal system
Media wetted materials for Seal material code 5
1 PTFE plug diaphragm with Regulating cone
Media wetted materials1 PTFE plug diaphragm (operator seal)2 FPM O-ring (seat seal)3 Stainless steel (1.4435) regulating cone4 Stainless steel (1.4435) support ring
Media wetted materials1 PTFE plug diaphragm (operator seal)2 FPM O-ring (seat seal)3 Stainless steel (1.4435) regulating cone4 Stainless steel (1.4435) support ring5 Bypass diaphragm
only Operator size 2 and seal material code 4
5673
11
10
9
8
7
6
5
4
3
2
1
-20 -10 0 20 40 60 80 100 120 140 160130
Pres
sure
[bar
]
Temperature [°C]
Temperature / Pressure diagram
Technical data - General
Installation position for optimized drainingin open and closed position
Installation position for optimized drainingin open position
5674
Working mediumCorrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material.
Operator materialBonnet A4 stainless steel, (1.4408)Cap PEEKStainless steel handwheel A4 stainless steel, (1.4408)Plastic handwheel PPS glass fibre reinforced
Operating pressure-10 to 130 °C 0 to 10 bar
140 °C 9 bar150 °C 8 bar160 °C 7 bar
All pressures are gauge pressures. Valve bodies are approved up to PN 10.
Technical data – Manually operated valve
Maximum permissible seat leakage classSeat seal Standard Test procedure Leakage rate Test medium
FPM, PTFE DIN EN 60534-4 1 VI air
TemperaturesMedia temperature (liquids / gases)
Without bypass -10 to 160 °CWith bypass (only Operator size 2) -10 to 100 °C
Media temperature (steam) / sterilisation temperature (1)
Seat seal FPM without bypass (code 4) 160 °C, steam max. 30 min (3)
Seat seal PTFE without bypass (code 5) 160 °C, steam max. 30 min (3)
Seat seal FPMDiaphragm material of bypass EPDM (3A) (code 43) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 45) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass EPDM (17A) (code 47) 150 °C (2), max. 30 minSeat seal PTFEDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 55) 150 °C (2), max. 30 min
(1) The sterilisation temperature is valid for steam (saturated steam) or superheated water. (2) If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time, the service life of the diaphragms will be reduced. In these cases, maintenance cycles must be adapted accordingly. This also applies to PTFE diaphragms exposed to high temperature fluctuations. The maintenance cycles must be adapted accordingly. (3) Longer sterilisation times or continuous operation on request
Ambient temperature -10 to 60 °C
5675
Order data – Manually operated valve
Control characteristic CodeEqual-percentage (1:50) G*Linear L** For selection see diagram page 13
Operator function CodeWith seal adjuster and stroke limiter HWithout seal adjuster and without stroke limiter NWith seal adjuster and stroke limiter, locking device (both directions) mounting for proximity switches M 8x1 B*With seal adjuster and stroke limiter, locking device to prevent closing, mounting for proximity switches M 8x1 F*With seal adjuster and stroke limiter, locking device to prevent opening, mounting for proximity switches M 8x1 K** Accessories (e.g. proximity switches, locking device) optionally available for order see page 24
Kv value CodeSeat size Characteristic
80 l/h A A100 l/h A B160 l/h B C250 l/h B D400 l/h B E630 l/h C F1.0 m³/h C G1.6 m³/h* D H2.6 m³/h* E J4.1 m³/h* G 18.0 m³/h* H 212.5 m³/h* J 3* possible with special function code M and / or seal code 5Kv values of bypass 2,1 m³/h Kv values determined acc.to DIN EN 60534
Valve body material Code1.4435 (316L), block material 411.4435 (BN2), block material, Fe < 0,5 % 43
Control function CodeManually operated 0
Operator size CodeOperator size 2 2Operator size 3 3
Connection CodeButt weld spigotsSpigots DIN 0Spigot EN 10357 series A (formerly DIN 11850 series 2) / DIN 11866 series A 17Spigot ASME BPE / DIN 11866 series C 59Spigot ISO 1127 / EN 10357 series C / DIN 11866 series B 60Clamp connectionsClamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1 82Clamps DIN 32676 series A for pipe DIN 11850, length EN 558, series 1 86Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1 88
Operator top version CodeHandwheel A4 stainless steel (1.4408) MHandwheel PPS glass fibre reinforced S
Body configuration CodeAngle valve body without bypass EAngle valve body with bypass (only Operator size 2) M
Seal material CodeSeat seal: FPM Operator seal: PTFE plug diaphragm 4Seat seal: PTFE Konusmembrane Operator seal: PTFE plug diaphragm 5Seat seal: FPM Diaphragm material of bypass EPDM (3A) Operator seal: PTFE plug diaphragm 43Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 45Seat seal FPM Diaphragm material of bypass EPDM (17) Operator seal: PTFE plug diaphragm 47Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 55
Operator version of bypass * CodeWith seal adjuster, black handwheel diaphragm size 8 S0Pneumatic, normally closed diaphragm size 8 11Pneumatic, normally open 12* only Operator size 2
5676
The order data provide an overview of configurations.Please check the availability before ordering. Other configurations available on request.
Order data – Manually operated valve
Note:For control pressure for manual operator with pneumatic bypass see page 8
Special function Code3-A compliant design (only seal code 5 and code 55) M
Internal surface finishes for block material bodies 1
Readings for Process Contact Surfaces
Mechanically polished 2 ElectropolishedHygienic class
DIN 11866 Code Hygienic class DIN 11866 Code
Ra≤0.40μm H4 1536 HE4 1537Ra≤0.25μm3 H5 1527 HE5 1516
Readings for Process Contact Surfaces acc. to
ASME BPE 2016 4
Mechanically polished 2 ElectropolishedASME BPE
Surface Designation
CodeASME BPE
Surface Designation
Code
RaMax.=0.51μm(20μinch) SF1 SF1 SF5 SF5RaMax.=0.38μm(15μinch) - - SF4 SF4
1 Surface finishes of customized valve bodies may be limited in special cases.2 Or any other finishing method that meets the Ra value (acc. to ASME BPE).3 The maximum Ra finish achievable for pipe connections with an internal pipe diameter < 6 mm is 0.38 µm.4 When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. GEMÜ material codes 40, 41, F4, 44) and use connections (e.g. GEMÜ connection codes 59, 80, 88) according to ASME BPE.
Ra acc. to DIN EN ISO 4288 and ASME B46.1
5677
Order example without bypass 567 15 E 17 41 5 0 2MN G G1 1536 M
Type 567Nominal size 15Body configuration (Code) EConnection (Code) 17Valve body material (Code) 41Seal material (Code) 5Control function (Code) 0Operator version (Code) 2MNControl characteristic (Code) GKv value (Code) G1Surface finish (Code) 1536Special function (Code) M
Order example with bypass 567 15 M 17 41 55 0 2MN G G1 S0 1536 M
Type 567Nominal size 15Body configuration (Code) MConnection (Code) 17Valve body material (Code) 41Seal material (Code) 55Control function (Code) 0Operator version (Code) 2MNControl characteristic (Code) GKv value (Code) G1
Operator version with bypass (Code) S0Surface finish (Code) 1536Special function (Code) M
Order data – Manually operated valve
5678
Working mediumCorrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material.
Technical data – Pneumatically operated valve
Operating pressure-10 to 130 °C 0 to 10 bar
140 °C 9 bar150 °C 8 bar160 °C 7 bar
All pressures are gauge pressures. Valve bodies are approved up to PN 10.
Maximum permissible seat leakage classSeat seal Standard Test procedure Leakage rate Test medium
FPM, PTFE DIN EN 60534-4 1 VI air
TemperaturesMedia temperature (liquids / gases)
Without bypass -10 to 160 °CWith bypass (only Operator size 2) -10 to 100 °C
Media temperature (steam) / sterilisation temperature (1)
Seat seal FPM without bypass (code 4) 160 °C, steam max. 30 min (3)
Seat seal PTFE without bypass (code 5) 160 °C, Dampf max. 30 min (3
Seat seal FPMDiaphragm material of bypass EPDM (3A) (code 43) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 45) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass EPDM (17A) (code 47) 150 °C (2), max. 30 minSeat seal PTFEDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 55) 150 °C (2), max. 30 min
(1) The sterilisation temperature is valid for steam (saturated steam) or superheated water. (2) If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time, the service life of the dia-phragms will be reduced. In these cases, maintenance cycles must be adapted accordingly. This also applies to PTFE diaphragms exposed to high temperature fluctuations. The maintenance cycles must be adapted accordingly. (3) Longer sterilisation times or continuous operation on request
Ambient temperature -10 to 60 °C
Control pressureControl function 1 Control function 2 and 3
Operator size 2Control pressure with main valve actuator 5.0 to 7 bar max. 4.5 barControl pressure with bypass actuator 3.5 to 7 bar max. 4.5 bar
Operator size 3 without bypass 4.5 to 7 bar max. 5.5 barAll pressures are gauge pressures. Valve bodies are approved up to PN 10.
5679
0,00,51,01,52,02,53,03,54,04,5
0 10
5,0
2 4 6 8
Control functions 2 + 3
Technical data – Pneumatically operated valve
Operating pressure [bar]
Con
trol p
ress
ure
[bar
]
Main actuator
Bypassantrieb mit Elastomer-Membrane
Bypassantrieb mit PTFE-Membrane
Control mediumInert gasesMax. permissible temperature of control medium 60 °CFilling volume
Control function 1 Control function 2
Operator size 2Filling volume 0.13 dm³ 0.22 dm³Filling volume of bypass (pneumatic) 0.02 dm³ 0.01 dm³
Operator size 3 without bypass 0.23 dm³ 0.50 dm³C.f. 3 = for filling volume in open position see c.f. 1, for filling volume in closed position see c.f. 2
56710
Order data – Pneumatically operated valve
Control characteristic CodeEqual-percentage (1:50) G*Linear L** For selection see diagram page 10
Connection CodeButt weld spigotsSpigots DIN 0Spigot EN 10357 series A (formerly DIN 11850 series 2) / DIN 11866 series A 17Spigot ASME BPE / DIN 11866 series C 59Spigot ISO 1127 / EN 10357 series C / DIN 11866 series B 60Clamp connectionsClamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1 82Clamps DIN 32676 series A for pipe DIN 11850, length EN 558, series 1 86Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1 88
Control function CodeNormally closed (NC) 1Normally open (NO) 2Double acting (DA) 3
Body configuration CodeAngle valve body without bypass EAngle valve body with bypass (only Operator size 2) M
Operator version of bypass * CodeWith seal adjuster, black handwheel diaphragm size 8 S0Pneumatic, normally closed diaphragm size 8 11Pneumatic, normally open 12* only Operator size 2
Seal material CodeSeat seal: FPMOperator seal: PTFE plug diaphragm 4Seat seal: PTFE Konusmembrane Operator seal: PTFE plug diaphragm 5Seat seal: FPM Diaphragm material of bypass EPDM (3A)Operator seal: PTFE plug diaphragm 43Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A)Operator seal: PTFE plug diaphragm 45Seat seal FPM Diaphragm material of bypass EPDM (17)Operator seal: PTFE plug diaphragm 47Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A)Operator seal: PTFE plug diaphragm 55
Valve body material Code1.4435 (316L), block material 411.4435 (BN2), block material, Fe < 0,5 % 43
Actuator version CodeActuator version 2 2T1Actuator version 3 3T1
Kv value CodeSeat size Characteristic
80 l/h A A100 l/h A B160 l/h B C250 l/h B D400 l/h B E630 l/h C F1.0 m³/h C G1.6 m³/h* D H2.6 m³/h* E J4.1 m³/h* G 18.0 m³/h* H 212.5 m³/h* J 3* possible with special function code M and / or seal code 5Kv values of bypass 2,1 m³/h Kv values determined acc.to DIN EN 60534
56711
The order data provide an overview of configurations.Please check the availability before ordering. Other configurations available on request.
Order data – Pneumatically operated valve
Special function Code3-A compliant design (only seal code 5 and code 55) M
Internal surface finishes for block material bodies 1
Readings for Process Contact Surfaces
Mechanically polished 2 ElectropolishedHygienic class
DIN 11866 Code Hygienic class DIN 11866 Code
Ra≤0.40μm H4 1536 HE4 1537Ra≤0.25μm3 H5 1527 HE5 1516
Readings for Process Contact Surfaces acc. to
ASME BPE 2016 4
Mechanically polished 2 ElectropolishedASME BPE
Surface Designation
CodeASME BPE
Surface Designation
Code
RaMax.=0.51μm(20μinch) SF1 SF1 SF5 SF5RaMax.=0.38μm(15μinch) - - SF4 SF4
1 Surface finishes of customized valve bodies may be limited in special cases.2 Or any other finishing method that meets the Ra value (acc. to ASME BPE).3 The maximum Ra finish achievable for pipe connections with an internal pipe diameter < 6 mm is 0.38 µm.4 When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. GEMÜ material codes 40, 41, F4, 44) and use connections (e.g. GEMÜ connection codes 59, 80, 88) according to ASME BPE.
Ra acc. to DIN EN ISO 4288 and ASME B46.1
56712
Order example without bypass 567 15 E 17 41 5 1 2T1 G G1 1536 M
Type 567Nominal size 15Body configuration (Code) EConnection (Code) 17Valve body material (Code) 41Seal material (Code) 5Control function (Code) 1Operator version (Code) 2T1Control characteristic (Code) GKv value (Code) G1Surface finish (Code) 1536Special function (Code) M
Order example with bypass 567 15 M 17 41 55 1 2T1 G G1 11 1536 M
Type 567Nominal size 15Body configuration (Code) MConnection (Code) 17Valve body material (Code) 41Seal material (Code) 55Control function (Code) 1Operator version (Code) 2T1Control characteristic (Code) GKv value (Code) G1
Operator version with bypass (Code) 11Surface finish (Code) 1536Special function (Code) M
Order data – Pneumatically operated valve
56713
100
80
60
40
20
10080604020
Kv-W
ert
[%]
Hub [%]0
L
G
0
Kvs values
Stroke [%]
Kv v
alue
[%]
Equal-percentage (except code 59)Control
characteristicKvs
value DN 8 DN 10 DN 15 DN 20 DN 25
GAA 80 l/h X X X - -GAB 100 l/h X X X - -GBC 160 l/h X X X - -GBD 250 l/h X X X - -GBE 400 l/h X X X - -GCF 630 l/h X X X - -GCG 1.0 m³/h - X X - -GDH 1.6 m³/h - X X - -GEJ 2.6 m³/h - - X - -GG1 4.1 m³/h - - X - -GH2 8.0 m³/h - - - X XGJ3 12.5 m³/h - - - - X
Equal-percentage (only code 59)Control
characteristicKvs
value DN 15 DN 20 DN 25
GAA 80 l/h X X -GAB 100 l/h X X -GBC 160 l/h X X -GBD 250 l/h X X -GBE 400 l/h X X -GCF 630 l/h X X -GCG 1.0 m³/h X X -GDH 1.6 m³/h X X -GEJ 2.6 m³/h - X -GG1 4.1 m³/h - X -GH2 8.0 m³/h - - XGJ3 12.5 m³/h - - X
Linear (except code 59)Control
characteristicKvs
value DN 8 DN 10 DN 15 DN 20 DN 25
LAA 80 l/h X X X - -LAB 100 l/h X X X - -LBC 160 l/h X X X - -LBD 250 l/h X X X - -LBE 400 l/h X X X - -LCF 630 l/h X X X - -LCG 1.0 m³/h - X X - -LDH 1.6 m³/h - X X - -LEJ 2.6 m³/h - - X - -LG1 4.1 m³/h - - X - -LH2 8.0 m³/h - - - X XLJ3 12.5 m³/h - - - - X
Linear (only code 59)Control
characteristicKvs
value DN 15 DN 20 DN 25
LAA 80 l/h X X -LAB 100 l/h X X -LBC 160 l/h X X -LBD 250 l/h X X -LBE 400 l/h X X -LCF 630 l/h X X -LCG 1.0 m³/h X X -LDH 1.6 m³/h X X -LEJ 2.6 m³/h - X -LG1 4.1 m³/h - X -LH2 8.0 m³/h - - XLJ3 12.5 m³/h - - X
56714
CT
*
B
A
A4
CT
*
A
B
M
A1
G
G
A2
Dimensions [mm]
* CT = A + H1 (see body dimensions)
Operator dimensions - Manually operated valveOperator size DN A A4 Ø B Weight [kg]
2 8, 10, 15, 20 135.0 5.0 90.0 2.43 20, 25 193.0 9.0 114.0 7.8
Actuator dimensions - Pneumatically operated valveOperator
size DN A A1 A2 G Ø B M Weight [kg]
2 8, 10, 15, 20 170.0 69.2 53.0 1/4 90.0 16x1 2.83 20, 25 199.0 97.0 56.5 1/4 114.0 16x1 8.6
56715
H2
E
L
c
c
s
d
s
d
LE
H1
CZ
Z
Body dimensions [mm]
Butt weld spigots. connection code 0. 17 without bypassValve body material: 1.4435 block material (code 41)
DN Seat size(code) L □E c Ø z
Connection code 0 Connection code 17LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s
8A 45 75 20 2 47.5 17.5 40.5 3.0 10 1.0 47.5 17.5 40.5 3.0 10 1.0B 45 75 20 4 47.5 17.5 39.5 2.0 10 1.0 47.5 17.5 39.5 2.0 10 1.0C 45 75 20 6 47.5 17.5 38.5 1.0 10 1.0 47.5 17.5 38.5 1.0 10 1.0
10
A 45 75 20 2 - - - - - - 46.5 18.5 41.5 4.0 13 1.5B 45 75 20 4 - - - - - - 46.5 18.5 40.5 3.0 13 1.5C 45 75 20 6 - - - - - - 46.5 18.5 39.5 2.0 13 1.5D 45 75 20 8 - - - - - - 46.5 18.5 38.5 1.0 13 1.5
15
A 45 75 20 2 44.0 21.0 40.5 6.5 18 1.5 43.5 21.5 44.5 7.0 19 1.5B 45 75 20 4 44.0 21.0 39.5 5.5 18 1.5 43.5 21.5 43.5 6.0 19 1.5C 45 75 20 6 44.0 21.0 38.5 4.5 18 1.5 43.5 21.5 42.5 5.0 19 1.5D 45 75 20 8 44.0 21.0 41.0 3.5 18 1.5 43.5 21.5 41.5 4.0 19 1.5E 45 75 20 10 44.0 21.0 40.0 2.5 18 1.5 43.5 21.5 40.5 3.0 19 1.5G 45 75 20 15 44.0 21.0 37.5 - 18 1.5 43.5 21.5 38.0 0.5 19 1.5
20 H 55 95 25 20 - - - - - - 55.0 25.1 47.5 0.0 23 1.5
25H 55 95 25 20 52.5 27.6 50.0 2.5 28 1.5 52.0 28.1 50.5 3.0 29 1.5J 55 95 25 25 52.5 27.6 47.5 0.0 28 1.5 52.0 28.1 48.0 0.5 29 1.5
56716
H2
E
L
c
c
s
d
s
d
LE
H1
CZ
Z
Body dimensions [mm]
Butt weld spigots, connection code 59 without bypassValve body material: 1.4435 block material (code 41)
DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s
15
A 45 75 20 2 46.8 18.2 41.20 3.70 12.70 1.65B 45 75 20 4 46.8 18.2 40.20 2.70 12.70 1.65C 45 75 20 6 46.8 18.2 39.20 1.70 12.70 1.65D 45 75 20 8 46.8 18.2 38.20 0.70 12.70 1.65
20
A 45 75 25 2 48.6 21.4 44.38 6.88 19.05 1.65B 45 75 20 4 43.6 21.4 43.38 5.88 19.05 1.65C 45 75 20 6 43.6 21.4 42.38 4.88 19.05 1.65D 45 75 20 8 43.6 21.4 41.38 3.88 19.05 1.65E 45 75 20 10 43.6 21.4 40.38 2.88 19.05 1.65G 45 75 20 15 43.6 21.4 37.88 0.38 19.05 1.65
20 H 55 95 25 20 - - - - - -
25H 55 95 25 20 53.8 26.3 48.60 1.10 25.40 1.70J 55 95 25 25 - - - - - -
56717
H2
E
L
c
c
s
d
s
d
LE
H1
CZ
Z
Body dimensions [mm]
Butt weld spigots. connection code 60 without bypassValve body material: 1.4435 block material (code 41)
DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s
8A 45 75 20 2 46.3 18.7 41.65 4.15 13.5 1.6B 45 75 20 4 46.3 18.7 40.65 3.15 13.5 1.6C 45 75 20 6 46.3 18.7 39.65 2.15 13.5 1.6
10
A 45 75 20 2 44.5 20.5 43.50 6.00 17.2 1.6B 45 75 20 4 44.5 20.5 42.50 5.00 17.2 1.6C 45 75 20 6 44.5 20.5 41.50 4.00 17.2 1.6D 45 75 20 8 44.5 20.5 40.50 3.00 17.2 1.6
15
A 45 75 20 2 42.4 22.6 45.55 8.05 21.3 1.6B 45 75 20 4 42.4 22.6 44.55 7.05 21.3 1.6C 45 75 20 6 42.4 22.6 43.55 6.05 21.3 1.6D 45 75 20 8 42.4 22.6 42.55 5.05 21.3 1.6E 45 75 20 10 42.4 22.6 41.55 4.05 21.3 1.6G 45 75 20 15 42.4 22.6 39.05 1.55 21.3 1.6
20 H 55 95 25 20 53.0 27.0 49.4 1.9 29.6 1.6
25H 55 95 25 20 49.6 30.4 52.4 4.9 33.7 2.0J 55 95 25 25 49.6 30.4 49.9 2.4 33.7 2.0
56718
s
d
c
c s
d
LE
E
H2
L
H1
CZ
Z
Body dimensions [mm]
Butt weld spigots, connection code 0, 17 with bypassValve body material: 1.4435 block material (code 41)
DN Seat size(code) L □E c Ø z
Connection code 0 Connection code 17LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s
8A 53 75 20 2 55.5 17.5 40.5 3.0 10 1.0 55.5 17.5 40.5 3.0 10 1.0B 53 75 20 4 55.5 17.5 39.5 2.0 10 1.0 55.5 17.5 39.5 2.0 10 1.0C 53 75 20 6 55.5 17.5 38.5 1.0 10 1.0 55.5 17.5 38.5 1.0 10 1.0
10
A 53 75 20 2 - - - - - - 54.5 18.5 41.5 4.0 13 1.5B 53 75 20 4 - - - - - - 54.5 18.5 40.5 3.0 13 1.5C 53 75 20 6 - - - - - - 54.5 18.5 39.5 2.0 13 1.5D 53 75 20 8 - - - - - - 54.5 18.5 38.5 1.0 13 1.5
15
A 53 75 20 2 52.0 21.0 44.0 6.5 18 1.5 51.5 21.5 44.5 7.0 19 1.5B 53 75 20 4 52.0 21.0 43.0 5.5 18 1.5 51.5 21.5 43.5 6.0 19 1.5C 53 75 20 6 52.0 21.0 42.0 4.5 18 1.5 51.5 21.5 42.5 5.0 19 1.5D 53 75 20 8 52.0 21.0 41.0 3.5 18 1.5 51.5 21.5 41.5 4.0 19 1.5E 53 75 20 10 52.0 21.0 40.0 2.5 18 1.5 51.5 21.5 40.5 3.0 19 1.5G 53 75 20 15 52.0 21.0 37.5 - 18 1.5 51.5 21.5 38.0 0.5 19 1.5
56719
s
d
c
c s
d
LE
E
H2
L
H1
CZ
Z
Butt weld spigots, connection code 59 with bypassValve body material: 1.4435 block material (code 41)
DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s
15
A 53 75 20 2 54.8 18.2 41.20 3.70 12.70 1.65B 53 75 20 4 54.8 18.2 40.20 2.70 12.70 1.65C 53 75 20 6 54.8 18.2 39.20 1.70 12.70 1.65D 53 75 20 8 54.8 18.2 38.20 0.70 12.70 1.65
20
A 53 75 20 2 51.6 21.4 44.38 3.70 12.70 1.65B 53 75 20 4 51.6 21.4 43.38 2.70 12.70 1.65C 53 75 20 6 51.6 21.4 42.38 1.70 12.70 1.65D 53 75 20 8 51.6 21.4 41.38 0.70 12.70 1.65E 53 75 20 10 51.6 21.4 40.38 2.88 19.05 1.65G 53 75 20 15 51.6 21.4 37.88 0.38 19.05 1.65
Butt weld spigots, connection code 60 with bypassValve body material: 1.4435 block material (code 41)
DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s
8A 53 75 20 2 54.3 18.7 41.65 4.15 13.5 1.6B 53 75 20 4 54.3 18.7 40.65 3.15 13.5 1.6C 53 75 20 6 54.3 18.7 39.65 2.15 13.5 1.6
10
A 53 75 20 2 52.5 20.7 43.50 6.00 17.2 1.6B 53 75 20 4 52.5 20.7 42.50 5.00 17.2 1.6C 53 75 20 6 52.5 20.5 41.50 4.00 17.2 1.6D 53 75 20 8 52.5 20.5 40.50 3.00 17.2 1.6
15
A 53 75 20 2 50.4 22.6 45.55 8.05 21.3 1.6B 53 75 20 4 50.4 22.6 44.55 7.05 21.3 1.6C 53 75 20 6 50.4 22.6 43.55 6.05 21.3 1.6D 53 75 20 8 50.4 22.6 42.55 5.05 21.3 1.6E 53 75 20 10 50.4 22.6 41.55 4.05 21.3 1.6G 53 75 20 15 50.4 22.6 39.05 1.55 21.3 1.6
Body dimensions [mm]
56720
d1
d3
E
H2
L
d1
d3
LE1 H1 LE
2
CZ
Z
Body dimensions [mm]
Clamp connections, connection code 82 without bypass(Clamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1)
Valve body material: 1.4435 block material (code 41)DN Seat size
(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3
8A 45 75 2 59.3 74.65 18.7 41.65 4.15 10.3 25.4B 45 75 4 59.3 73.65 18.7 40.65 3.15 10.3 25.4C 45 75 6 59.3 72.65 18.7 39.65 2.15 10.3 25.4
10
A 45 75 2 57.5 76.50 20.5 43.50 6.00 14.0 25.4B 45 75 4 57.5 75.50 20.5 42.50 5.00 14.0 25.4C 45 75 6 57.5 74.50 20.5 41.50 4.00 14.0 25.4D 45 75 8 57.5 73.50 20.5 40.50 3.00 14.0 25.4
15
A 45 75 2 55.4 78.55 22.6 45.55 8.05 18.1 50.5B 45 75 4 55.4 77.55 22.6 44.55 7.05 18.1 50.5C 45 75 6 55.4 76.55 22.6 43.55 6.05 18.1 50.5D 45 75 8 55.4 75.55 22.6 42.55 5.05 18.1 50.5E 45 75 10 55.4 74.55 22.6 41.55 4.05 18.1 50.5G 45 75 15 55.4 72.05 22.6 39.05 1.55 18.1 50.5
20 H 55 95 25 66.0 87.40 27.0 49.40 1.90 19.0 50.5
25H 55 95 25 62.6 90.40 30.4 52.40 4.90 25.0 50.5J 55 95 25 62.6 87.90 30.4 49.90 2.40 25.0 50.5
56721
d1
d3
E
H2
L
d1
d3
LE1 H1 LE
2
CZ
Z
Body dimensions [mm]
Clamp connections, connection code 86 without bypass(Clamps DIN 32676 series A for pipe DIN 11850, length EN 558, series 1)
Valve body material: 1.4435 block material (code 41)DN Seat size
(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3
8A 45 75 2 60.5 73.5 17.5 40.5 3.0 8.0 25.0B 45 75 4 60.5 72.5 17.5 39.5 2.0 8.0 25.0C 45 75 6 60.5 71.5 17.5 38.5 1.0 8.0 25.0
10
A 45 75 2 59.5 74.5 18.5 41.5 4.0 10.0 34.0B 45 75 4 59.5 73.5 18.5 40.5 3.0 10.0 34.0C 45 75 6 59.5 72.5 18.5 39.5 2.0 10.0 34.0D 45 75 8 59.5 71.5 18.5 38.5 1.0 10.0 34.0
15
A 45 75 2 56.5 77.5 21.5 44.5 7.0 16.0 34.0B 45 75 4 56.5 76.5 21.5 43.5 6.0 16.0 34.0C 45 75 6 56.5 75.5 21.5 42.5 5.0 16.0 34.0D 45 75 8 56.5 74.5 21.5 41.5 4.0 16.0 34.0E 45 75 10 56.5 73.5 21.5 40.5 3.0 16.0 34.0G 45 75 15 56.5 71.0 21.5 38.0 0.5 16.0 34.0
20 H 55 95 20 - - - - - - -
25H 55 95 20 65.0 88.0 28.1 50.0 2.5 26.0 50.5J 55 95 25 65.0 88.5 28.1 47.5 0.0 26.0 50.5
56722
d1
d3
E
H2
L
d1
d3
LE1 H1 LE
2
CZ
Z
Body dimensions [mm]
Clamp connections, connection code 88 without bypass(Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1)
Valve body material: 1.4435 block material (code 41)DN Seat size
(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3
15
A 45 75 2 59,8 74,20 18,2 41,20 3,70 9,40 25,0B 45 75 4 59,8 73,20 18,2 40,20 2,70 9,40 25,0C 45 75 6 59,8 72,20 18,2 39,20 1,70 9,40 25,0D 45 75 8 59,8 71,20 18,2 38,20 0,70 9,40 25,0
20
A 45 75 2 56,5 77,38 21,4 44,38 6,88 15,75 25,0B 45 75 4 56,5 76,38 21,4 43,38 5,88 15,75 25,0C 45 75 6 56,5 75,38 21,4 42,38 4,88 15,75 25,0D 45 75 8 56,5 74,38 21,4 41,38 3,88 15,75 25,0E 45 75 10 56,5 73,38 21,4 40,38 2,88 15,75 25,0G 45 75 15 56,5 70,88 21,4 37,88 0,38 15,75 25,0
20 H 55 95 20 - - - - - - -
25H 55 95 20 66,8 87,60 26,3 48,60 1,10 22,10 50,5J 55 95 25 - - - - - - -
56723
L
E
LE
H2
H1
d1 d3
d3
d1
LE
2
CZ
Z
Clamp connections. connection code 86 with bypass(Clamps DIN 32676 series A for pipe DIN 11850. length EN 558. series 1)
Valve body material: 1.4435 block material (code 41)DN Seat size
(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3
8A 53 75 2 68.5 73.5 17.5 40.5 3.0 8 25B 53 75 4 68.5 72.5 17.5 39.5 2.0 8 25C 53 75 6 68.5 71.5 17.5 38.5 1.0 8 25
10
A 53 75 2 67.5 74.5 18.5 41.5 4.0 10 34B 53 75 4 67.5 73.5 18.5 40.5 3.0 10 34C 53 75 6 67.5 72.5 18.5 39.5 2.0 10 34D 53 75 8 67.5 71.5 18.5 38.5 1.0 10 34
15
A 53 75 2 64.5 77.5 21.5 44.5 7.0 16 34B 53 75 4 64.5 76.5 21.5 43.5 6.0 16 34C 53 75 6 64.5 75.5 21.5 42.5 5.0 16 34D 53 75 8 64.5 74.5 21.5 41.5 4.0 16 34E 53 75 10 64.5 73.5 21.5 40.5 3.0 16 34G 53 75 15 64.5 71.0 21.5 38.0 0.5 16 34
Clamp connections, connection code 82 with bypass(Clamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1)
Valve body material: 1.4435 block material (code 41)DN Seat size
(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3
8A 53 75 2 67.3 74.65 18.7 41.65 4.15 10.3 25.4B 53 75 4 67.3 73.65 18.7 40.65 3.15 10.3 25.4C 53 75 6 67.3 72.65 18.7 39.65 2.15 10.3 25.4
10
A 53 75 2 65.5 76.50 20.5 43.50 6.00 14.0 25.4B 53 75 4 65.5 75.50 20.5 42.50 5.00 14.0 25.4C 53 75 6 65.5 74.50 20.5 41.50 4.00 14.0 25.4D 53 75 8 65.5 73.50 20.5 40.50 3.00 14.0 25.4
15
A 53 75 2 63.4 78.55 22.6 45.55 8.05 18.1 50.5B 53 75 4 63.4 77.55 22.6 44.55 7.05 18.1 50.5C 53 75 6 63.4 76.55 22.6 43.55 6.05 18.1 50.5D 53 75 8 63.4 75.55 22.6 42.55 5.05 18.1 50.5E 53 75 10 63.4 74.55 22.6 41.55 4.05 18.1 50.5G 53 75 15 63.4 72.05 22.6 39.05 1.55 18.1 50.5
Body dimensions [mm]
56724
L
E
LE
H2
H1
d1 d3
d3
d1
LE
2
CZ
Z
Body dimensions [mm]
Clamp connections, connection code 88 with bypass(Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1)
Valve body material: 1.4435 block material (code 41)DN Seat size
(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3
15
A 53 75 2 67.8 74.20 18.2 41.20 3.70 9.40 25B 53 75 4 67.8 73.20 18.2 40.20 2.70 9.40 25C 53 75 6 67.8 72.20 18.2 39.20 1.70 9.40 25D 53 75 8 67.8 71.20 18.2 38.20 0.70 9.40 25
20
A 53 75 2 64.6 77.38 21.4 44.38 6.88 15.75 25B 53 75 4 64.6 76.38 21.4 43.38 5.88 15.75 25C 53 75 6 64.6 75.38 21.4 42.38 4.88 15.75 25D 53 75 8 64.6 74.38 21.4 41.38 3.88 15.75 25E 53 75 10 64.6 73.38 21.4 40.38 2.88 15.75 25G 53 75 15 64.6 70.88 21.4 37.88 0.38 15.75 25
56725
Overview of valve bodies for GEMÜ 567Spigots Clamps
Connection code 0 17 59 60 82 86 88
Material code 41 41 41 41 41 41 41
DN8 X X - X X X -
10 - X - X X X -15 X X X X X X X20 - - X - - - X
56726
The solenoids, padlocks etc. for the "locking device" must be ordered separately as accessories.Available only in connection with the bonnet additional functions B, K, F!
EDP No. Designation Description
88519063 567MAGVE1 C1 XElectromagnetic locking device24 V DC, normally closed, M22x1ATEX
88519062 567MAGVE1 C1Electromagnetic locking device24 V DC, normally closed, M22x1IP 54, connector socket design A DIN EN 175301-803
88519065 567MAGVE2 C1Electromagnetic locking device24 V DC, normally open, M22x1IP 54, connector socket design A DIN EN 175301-803
88519012 567LOCVML Locking device M22x1 with padlock
88519020 567LOCVMB Locking device M22x1 without padlock
MAG - Electrical locking device LOC - Mechanical locking device
Type of accessory
Type of accessory MAG - Electrical locking deviceKit VE1 - Normally closed (locking device active)Kit VE2 - Normally open (locking device inactive)Voltage/Frequency C1 - 24 V DC
Type of accessory LOC - Mechanical locking deviceKit VMB - without padlockKit VML - with padlock
Order example 567 MAG VE1 C1Type 567Type of accessory MAGKit VE1Voltage/Frequency (code) C1
Special functionATEX X
Subj
ect t
o al
tera
tion
· 09/
2018
· 88
4711
05Sh
ould
ther
e be
any
dou
bts o
r misu
nder
stan
ding
s, th
e G
erm
anve
rsio
n of
this
data
shee
t is th
e au
thor
itativ
e do
cum
ent!
All r
ight
s in
clud
ing
copy
right
and
indu
stria
l pr
oper
ty ri
ghts
are
exp
ress
ly re
serv
ed.
For further globe valves, accessories and other products, please see our Product Range catalogue and Price List.Contact GEMÜ.
VALVES, MEASUREMENT AND CONTROL SYSTEMS
GEMÜ Gebr. Müller · Apparatebau GmbH & Co. KG · Fritz-Müller-Str. 6-8 · D-74653 Ingelfingen-Criesbach · Tel. +49(0)7940/123-0 · Telefax +49(0)7940/[email protected] · www.gemu-group.com
F
K
B
F
K
BBMounting of locking device (both directions), proximity switch possible
KMounting oflocking device to prevent opening, proximity switch possible
FMounting of locking device to prevent closing, proximity switch possible
Types of locking devices
Additional function B, K, F