biostar control - gemu-group.com · the gemÜ 567 biostar control 2/2-way control valve is designed...

27
567 Construction The GEMÜ 567 BioStar control 2/2-way control valve is designed for use in sterile applications. Flow rates ranging from 80 l/h to 12.800 l/h are possible depending on the version. The sealing concept of the valve is based on the GEMÜ PD design. All metallic operator components are made of stainless steel. The valve is available with a manual or pneumatic operator. The pneumatic type is available with Normally closed, Normally open and Double acting control functions. Features Suitable for inert and corrosive liquid and gaseous media* Angle valve body available in various materials Various connections available CIP/SIP capable Autoclave capability Standard surface finishes 0.4 µm; others on request Linear and equal-percentage control characteristic options Valve spindle sealed by a PTFE diaphragm Fast leakage detection thanks to leak detection holes in the distance piece Version according to ATEX on request Advantages Hermetic separation between medium and operator Control of small quantities Installation for an optimised draining is possible Control air connectors rotatable 90° (pneumatic version) FDA compliant seal materials Extensive range of accessories Traceability of all media wetted parts Suitable for contact with foodstuffs as per (EC) Directive No. 1935/2004 Vakuumtauglich bis 200 mbar (a) Sectional view * see information on working medium on page 4 Control valve BioStar control

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Page 1: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

567

ConstructionThe GEMÜ 567 BioStar control 2/2-way control valve is designed for use in sterile applications. Flow rates ranging from 80 l/h to 12.800 l/h are possible depending on the version. The sealing concept of the valve is based on the GEMÜ PD design. All metallic operator components are made of stainless steel. The valve is available with a manual or pneumatic operator. The pneumatic type is available with Normally closed, Normally open and Double acting control functions.

Features• Suitable for inert and corrosive liquid and gaseous media*• Angle valve body available in various materials• Various connections available• CIP/SIP capable• Autoclave capability• Standard surface finishes 0.4 µm; others on request• Linear and equal-percentage control characteristic options• Valve spindle sealed by a PTFE diaphragm• Fast leakage detection thanks to leak detection holes in the distance

piece• Version according to ATEX on request

Advantages• Hermetic separation between medium and operator• Control of small quantities• Installation for an optimised draining is possible• Control air connectors rotatable 90° (pneumatic version)• FDA compliant seal materials• Extensive range of accessories• Traceability of all media wetted parts• Suitable for contact with foodstuffs as per

(EC) Directive No. 1935/2004• Vakuumtauglich bis 200 mbar (a)

Sectional view

* see information on working medium on page 4

Control valveBioStar control

Page 2: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5672

1

2

3

4

1

2

3

4

5

1

1

Technical data - General

PD - seal system

Media wetted materials for Seal material code 5

1 PTFE plug diaphragm with Regulating cone

Media wetted materials1 PTFE plug diaphragm (operator seal)2 FPM O-ring (seat seal)3 Stainless steel (1.4435) regulating cone4 Stainless steel (1.4435) support ring

Media wetted materials1 PTFE plug diaphragm (operator seal)2 FPM O-ring (seat seal)3 Stainless steel (1.4435) regulating cone4 Stainless steel (1.4435) support ring5 Bypass diaphragm

only Operator size 2 and seal material code 4

Page 3: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5673

11

10

9

8

7

6

5

4

3

2

1

-20 -10 0 20 40 60 80 100 120 140 160130

Pres

sure

[bar

]

Temperature [°C]

Temperature / Pressure diagram

Technical data - General

Installation position for optimized drainingin open and closed position

Installation position for optimized drainingin open position

Page 4: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5674

Working mediumCorrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material.

Operator materialBonnet A4 stainless steel, (1.4408)Cap PEEKStainless steel handwheel A4 stainless steel, (1.4408)Plastic handwheel PPS glass fibre reinforced

Operating pressure-10 to 130 °C 0 to 10 bar

140 °C 9 bar150 °C 8 bar160 °C 7 bar

All pressures are gauge pressures. Valve bodies are approved up to PN 10.

Technical data – Manually operated valve

Maximum permissible seat leakage classSeat seal Standard Test procedure Leakage rate Test medium

FPM, PTFE DIN EN 60534-4 1 VI air

TemperaturesMedia temperature (liquids / gases)

Without bypass -10 to 160 °CWith bypass (only Operator size 2) -10 to 100 °C

Media temperature (steam) / sterilisation temperature (1)

Seat seal FPM without bypass (code 4) 160 °C, steam max. 30 min (3)

Seat seal PTFE without bypass (code 5) 160 °C, steam max. 30 min (3)

Seat seal FPMDiaphragm material of bypass EPDM (3A) (code 43) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 45) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass EPDM (17A) (code 47) 150 °C (2), max. 30 minSeat seal PTFEDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 55) 150 °C (2), max. 30 min

(1) The sterilisation temperature is valid for steam (saturated steam) or superheated water. (2) If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time, the service life of the diaphragms will be reduced. In these cases, maintenance cycles must be adapted accordingly. This also applies to PTFE diaphragms exposed to high temperature fluctuations. The maintenance cycles must be adapted accordingly. (3) Longer sterilisation times or continuous operation on request

Ambient temperature -10 to 60 °C

Page 5: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5675

Order data – Manually operated valve

Control characteristic CodeEqual-percentage (1:50) G*Linear L** For selection see diagram page 13

Operator function CodeWith seal adjuster and stroke limiter HWithout seal adjuster and without stroke limiter NWith seal adjuster and stroke limiter, locking device (both directions) mounting for proximity switches M 8x1 B*With seal adjuster and stroke limiter, locking device to prevent closing, mounting for proximity switches M 8x1 F*With seal adjuster and stroke limiter, locking device to prevent opening, mounting for proximity switches M 8x1 K** Accessories (e.g. proximity switches, locking device) optionally available for order see page 24

Kv value CodeSeat size Characteristic

80 l/h A A100 l/h A B160 l/h B C250 l/h B D400 l/h B E630 l/h C F1.0 m³/h C G1.6 m³/h* D H2.6 m³/h* E J4.1 m³/h* G 18.0 m³/h* H 212.5 m³/h* J 3* possible with special function code M and / or seal code 5Kv values of bypass 2,1 m³/h Kv values determined acc.to DIN EN 60534

Valve body material Code1.4435 (316L), block material 411.4435 (BN2), block material, Fe < 0,5 % 43

Control function CodeManually operated 0

Operator size CodeOperator size 2 2Operator size 3 3

Connection CodeButt weld spigotsSpigots DIN 0Spigot EN 10357 series A (formerly DIN 11850 series 2) / DIN 11866 series A 17Spigot ASME BPE / DIN 11866 series C 59Spigot ISO 1127 / EN 10357 series C / DIN 11866 series B 60Clamp connectionsClamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1 82Clamps DIN 32676 series A for pipe DIN 11850, length EN 558, series 1 86Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1 88

Operator top version CodeHandwheel A4 stainless steel (1.4408) MHandwheel PPS glass fibre reinforced S

Body configuration CodeAngle valve body without bypass EAngle valve body with bypass (only Operator size 2) M

Seal material CodeSeat seal: FPM Operator seal: PTFE plug diaphragm 4Seat seal: PTFE Konusmembrane Operator seal: PTFE plug diaphragm 5Seat seal: FPM Diaphragm material of bypass EPDM (3A) Operator seal: PTFE plug diaphragm 43Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 45Seat seal FPM Diaphragm material of bypass EPDM (17) Operator seal: PTFE plug diaphragm 47Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) Operator seal: PTFE plug diaphragm 55

Operator version of bypass * CodeWith seal adjuster, black handwheel diaphragm size 8 S0Pneumatic, normally closed diaphragm size 8 11Pneumatic, normally open 12* only Operator size 2

Page 6: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5676

The order data provide an overview of configurations.Please check the availability before ordering. Other configurations available on request.

Order data – Manually operated valve

Note:For control pressure for manual operator with pneumatic bypass see page 8

Special function Code3-A compliant design (only seal code 5 and code 55) M

Internal surface finishes for block material bodies 1

Readings for Process Contact Surfaces

Mechanically polished 2 ElectropolishedHygienic class

DIN 11866 Code Hygienic class DIN 11866 Code

Ra≤0.40μm H4 1536 HE4 1537Ra≤0.25μm3 H5 1527 HE5 1516

Readings for Process Contact Surfaces acc. to

ASME BPE 2016 4

Mechanically polished 2 ElectropolishedASME BPE

Surface Designation

CodeASME BPE

Surface Designation

Code

RaMax.=0.51μm(20μinch) SF1 SF1 SF5 SF5RaMax.=0.38μm(15μinch) - - SF4 SF4

1 Surface finishes of customized valve bodies may be limited in special cases.2 Or any other finishing method that meets the Ra value (acc. to ASME BPE).3 The maximum Ra finish achievable for pipe connections with an internal pipe diameter < 6 mm is 0.38 µm.4 When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. GEMÜ material codes 40, 41, F4, 44) and use connections (e.g. GEMÜ connection codes 59, 80, 88) according to ASME BPE.

Ra acc. to DIN EN ISO 4288 and ASME B46.1

Page 7: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5677

Order example without bypass 567 15 E 17 41 5 0 2MN G G1 1536 M

Type 567Nominal size 15Body configuration (Code) EConnection (Code) 17Valve body material (Code) 41Seal material (Code) 5Control function (Code) 0Operator version (Code) 2MNControl characteristic (Code) GKv value (Code) G1Surface finish (Code) 1536Special function (Code) M

Order example with bypass 567 15 M 17 41 55 0 2MN G G1 S0 1536 M

Type 567Nominal size 15Body configuration (Code) MConnection (Code) 17Valve body material (Code) 41Seal material (Code) 55Control function (Code) 0Operator version (Code) 2MNControl characteristic (Code) GKv value (Code) G1

Operator version with bypass (Code) S0Surface finish (Code) 1536Special function (Code) M

Order data – Manually operated valve

Page 8: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5678

Working mediumCorrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material.

Technical data – Pneumatically operated valve

Operating pressure-10 to 130 °C 0 to 10 bar

140 °C 9 bar150 °C 8 bar160 °C 7 bar

All pressures are gauge pressures. Valve bodies are approved up to PN 10.

Maximum permissible seat leakage classSeat seal Standard Test procedure Leakage rate Test medium

FPM, PTFE DIN EN 60534-4 1 VI air

TemperaturesMedia temperature (liquids / gases)

Without bypass -10 to 160 °CWith bypass (only Operator size 2) -10 to 100 °C

Media temperature (steam) / sterilisation temperature (1)

Seat seal FPM without bypass (code 4) 160 °C, steam max. 30 min (3)

Seat seal PTFE without bypass (code 5) 160 °C, Dampf max. 30 min (3

Seat seal FPMDiaphragm material of bypass EPDM (3A) (code 43) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 45) 150 °C (2), max. 30 minSeat seal FPMDiaphragm material of bypass EPDM (17A) (code 47) 150 °C (2), max. 30 minSeat seal PTFEDiaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A) (code 55) 150 °C (2), max. 30 min

(1) The sterilisation temperature is valid for steam (saturated steam) or superheated water. (2) If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time, the service life of the dia-phragms will be reduced. In these cases, maintenance cycles must be adapted accordingly. This also applies to PTFE diaphragms exposed to high temperature fluctuations. The maintenance cycles must be adapted accordingly. (3) Longer sterilisation times or continuous operation on request

Ambient temperature -10 to 60 °C

Control pressureControl function 1 Control function 2 and 3

Operator size 2Control pressure with main valve actuator 5.0 to 7 bar max. 4.5 barControl pressure with bypass actuator 3.5 to 7 bar max. 4.5 bar

Operator size 3 without bypass 4.5 to 7 bar max. 5.5 barAll pressures are gauge pressures. Valve bodies are approved up to PN 10.

Page 9: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

5679

0,00,51,01,52,02,53,03,54,04,5

0 10

5,0

2 4 6 8

Control functions 2 + 3

Technical data – Pneumatically operated valve

Operating pressure [bar]

Con

trol p

ress

ure

[bar

]

Main actuator

Bypassantrieb mit Elastomer-Membrane

Bypassantrieb mit PTFE-Membrane

Control mediumInert gasesMax. permissible temperature of control medium 60 °CFilling volume

Control function 1 Control function 2

Operator size 2Filling volume 0.13 dm³ 0.22 dm³Filling volume of bypass (pneumatic) 0.02 dm³ 0.01 dm³

Operator size 3 without bypass 0.23 dm³ 0.50 dm³C.f. 3 = for filling volume in open position see c.f. 1, for filling volume in closed position see c.f. 2

Page 10: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56710

Order data – Pneumatically operated valve

Control characteristic CodeEqual-percentage (1:50) G*Linear L** For selection see diagram page 10

Connection CodeButt weld spigotsSpigots DIN 0Spigot EN 10357 series A (formerly DIN 11850 series 2) / DIN 11866 series A 17Spigot ASME BPE / DIN 11866 series C 59Spigot ISO 1127 / EN 10357 series C / DIN 11866 series B 60Clamp connectionsClamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1 82Clamps DIN 32676 series A for pipe DIN 11850, length EN 558, series 1 86Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1 88

Control function CodeNormally closed (NC) 1Normally open (NO) 2Double acting (DA) 3

Body configuration CodeAngle valve body without bypass EAngle valve body with bypass (only Operator size 2) M

Operator version of bypass * CodeWith seal adjuster, black handwheel diaphragm size 8 S0Pneumatic, normally closed diaphragm size 8 11Pneumatic, normally open 12* only Operator size 2

Seal material CodeSeat seal: FPMOperator seal: PTFE plug diaphragm 4Seat seal: PTFE Konusmembrane Operator seal: PTFE plug diaphragm 5Seat seal: FPM Diaphragm material of bypass EPDM (3A)Operator seal: PTFE plug diaphragm 43Seat seal FPM Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A)Operator seal: PTFE plug diaphragm 45Seat seal FPM Diaphragm material of bypass EPDM (17)Operator seal: PTFE plug diaphragm 47Seat seal PTFE Diaphragm material of bypass PTFE/EPDM, PTFE lamin. (5A)Operator seal: PTFE plug diaphragm 55

Valve body material Code1.4435 (316L), block material 411.4435 (BN2), block material, Fe < 0,5 % 43

Actuator version CodeActuator version 2 2T1Actuator version 3 3T1

Kv value CodeSeat size Characteristic

80 l/h A A100 l/h A B160 l/h B C250 l/h B D400 l/h B E630 l/h C F1.0 m³/h C G1.6 m³/h* D H2.6 m³/h* E J4.1 m³/h* G 18.0 m³/h* H 212.5 m³/h* J 3* possible with special function code M and / or seal code 5Kv values of bypass 2,1 m³/h Kv values determined acc.to DIN EN 60534

Page 11: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56711

The order data provide an overview of configurations.Please check the availability before ordering. Other configurations available on request.

Order data – Pneumatically operated valve

Special function Code3-A compliant design (only seal code 5 and code 55) M

Internal surface finishes for block material bodies 1

Readings for Process Contact Surfaces

Mechanically polished 2 ElectropolishedHygienic class

DIN 11866 Code Hygienic class DIN 11866 Code

Ra≤0.40μm H4 1536 HE4 1537Ra≤0.25μm3 H5 1527 HE5 1516

Readings for Process Contact Surfaces acc. to

ASME BPE 2016 4

Mechanically polished 2 ElectropolishedASME BPE

Surface Designation

CodeASME BPE

Surface Designation

Code

RaMax.=0.51μm(20μinch) SF1 SF1 SF5 SF5RaMax.=0.38μm(15μinch) - - SF4 SF4

1 Surface finishes of customized valve bodies may be limited in special cases.2 Or any other finishing method that meets the Ra value (acc. to ASME BPE).3 The maximum Ra finish achievable for pipe connections with an internal pipe diameter < 6 mm is 0.38 µm.4 When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. GEMÜ material codes 40, 41, F4, 44) and use connections (e.g. GEMÜ connection codes 59, 80, 88) according to ASME BPE.

Ra acc. to DIN EN ISO 4288 and ASME B46.1

Page 12: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56712

Order example without bypass 567 15 E 17 41 5 1 2T1 G G1 1536 M

Type 567Nominal size 15Body configuration (Code) EConnection (Code) 17Valve body material (Code) 41Seal material (Code) 5Control function (Code) 1Operator version (Code) 2T1Control characteristic (Code) GKv value (Code) G1Surface finish (Code) 1536Special function (Code) M

Order example with bypass 567 15 M 17 41 55 1 2T1 G G1 11 1536 M

Type 567Nominal size 15Body configuration (Code) MConnection (Code) 17Valve body material (Code) 41Seal material (Code) 55Control function (Code) 1Operator version (Code) 2T1Control characteristic (Code) GKv value (Code) G1

Operator version with bypass (Code) 11Surface finish (Code) 1536Special function (Code) M

Order data – Pneumatically operated valve

Page 13: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56713

100

80

60

40

20

10080604020

Kv-W

ert

[%]

Hub [%]0

L

G

0

Kvs values

Stroke [%]

Kv v

alue

[%]

Equal-percentage (except code 59)Control

characteristicKvs

value DN 8 DN 10 DN 15 DN 20 DN 25

GAA 80 l/h X X X - -GAB 100 l/h X X X - -GBC 160 l/h X X X - -GBD 250 l/h X X X - -GBE 400 l/h X X X - -GCF 630 l/h X X X - -GCG 1.0 m³/h - X X - -GDH 1.6 m³/h - X X - -GEJ 2.6 m³/h - - X - -GG1 4.1 m³/h - - X - -GH2 8.0 m³/h - - - X XGJ3 12.5 m³/h - - - - X

Equal-percentage (only code 59)Control

characteristicKvs

value DN 15 DN 20 DN 25

GAA 80 l/h X X -GAB 100 l/h X X -GBC 160 l/h X X -GBD 250 l/h X X -GBE 400 l/h X X -GCF 630 l/h X X -GCG 1.0 m³/h X X -GDH 1.6 m³/h X X -GEJ 2.6 m³/h - X -GG1 4.1 m³/h - X -GH2 8.0 m³/h - - XGJ3 12.5 m³/h - - X

Linear (except code 59)Control

characteristicKvs

value DN 8 DN 10 DN 15 DN 20 DN 25

LAA 80 l/h X X X - -LAB 100 l/h X X X - -LBC 160 l/h X X X - -LBD 250 l/h X X X - -LBE 400 l/h X X X - -LCF 630 l/h X X X - -LCG 1.0 m³/h - X X - -LDH 1.6 m³/h - X X - -LEJ 2.6 m³/h - - X - -LG1 4.1 m³/h - - X - -LH2 8.0 m³/h - - - X XLJ3 12.5 m³/h - - - - X

Linear (only code 59)Control

characteristicKvs

value DN 15 DN 20 DN 25

LAA 80 l/h X X -LAB 100 l/h X X -LBC 160 l/h X X -LBD 250 l/h X X -LBE 400 l/h X X -LCF 630 l/h X X -LCG 1.0 m³/h X X -LDH 1.6 m³/h X X -LEJ 2.6 m³/h - X -LG1 4.1 m³/h - X -LH2 8.0 m³/h - - XLJ3 12.5 m³/h - - X

Page 14: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56714

CT

*

B

A

A4

CT

*

A

B

M

A1

G

G

A2

Dimensions [mm]

* CT = A + H1 (see body dimensions)

Operator dimensions - Manually operated valveOperator size DN A A4 Ø B Weight [kg]

2 8, 10, 15, 20 135.0 5.0 90.0 2.43 20, 25 193.0 9.0 114.0 7.8

Actuator dimensions - Pneumatically operated valveOperator

size DN A A1 A2 G Ø B M Weight [kg]

2 8, 10, 15, 20 170.0 69.2 53.0 1/4 90.0 16x1 2.83 20, 25 199.0 97.0 56.5 1/4 114.0 16x1 8.6

Page 15: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56715

H2

E

L

c

c

s

d

s

d

LE

H1

CZ

Z

Body dimensions [mm]

Butt weld spigots. connection code 0. 17 without bypassValve body material: 1.4435 block material (code 41)

DN Seat size(code) L □E c Ø z

Connection code 0 Connection code 17LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s

8A 45 75 20 2 47.5 17.5 40.5 3.0 10 1.0 47.5 17.5 40.5 3.0 10 1.0B 45 75 20 4 47.5 17.5 39.5 2.0 10 1.0 47.5 17.5 39.5 2.0 10 1.0C 45 75 20 6 47.5 17.5 38.5 1.0 10 1.0 47.5 17.5 38.5 1.0 10 1.0

10

A 45 75 20 2 - - - - - - 46.5 18.5 41.5 4.0 13 1.5B 45 75 20 4 - - - - - - 46.5 18.5 40.5 3.0 13 1.5C 45 75 20 6 - - - - - - 46.5 18.5 39.5 2.0 13 1.5D 45 75 20 8 - - - - - - 46.5 18.5 38.5 1.0 13 1.5

15

A 45 75 20 2 44.0 21.0 40.5 6.5 18 1.5 43.5 21.5 44.5 7.0 19 1.5B 45 75 20 4 44.0 21.0 39.5 5.5 18 1.5 43.5 21.5 43.5 6.0 19 1.5C 45 75 20 6 44.0 21.0 38.5 4.5 18 1.5 43.5 21.5 42.5 5.0 19 1.5D 45 75 20 8 44.0 21.0 41.0 3.5 18 1.5 43.5 21.5 41.5 4.0 19 1.5E 45 75 20 10 44.0 21.0 40.0 2.5 18 1.5 43.5 21.5 40.5 3.0 19 1.5G 45 75 20 15 44.0 21.0 37.5 - 18 1.5 43.5 21.5 38.0 0.5 19 1.5

20 H 55 95 25 20 - - - - - - 55.0 25.1 47.5 0.0 23 1.5

25H 55 95 25 20 52.5 27.6 50.0 2.5 28 1.5 52.0 28.1 50.5 3.0 29 1.5J 55 95 25 25 52.5 27.6 47.5 0.0 28 1.5 52.0 28.1 48.0 0.5 29 1.5

Page 16: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56716

H2

E

L

c

c

s

d

s

d

LE

H1

CZ

Z

Body dimensions [mm]

Butt weld spigots, connection code 59 without bypassValve body material: 1.4435 block material (code 41)

DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s

15

A 45 75 20 2 46.8 18.2 41.20 3.70 12.70 1.65B 45 75 20 4 46.8 18.2 40.20 2.70 12.70 1.65C 45 75 20 6 46.8 18.2 39.20 1.70 12.70 1.65D 45 75 20 8 46.8 18.2 38.20 0.70 12.70 1.65

20

A 45 75 25 2 48.6 21.4 44.38 6.88 19.05 1.65B 45 75 20 4 43.6 21.4 43.38 5.88 19.05 1.65C 45 75 20 6 43.6 21.4 42.38 4.88 19.05 1.65D 45 75 20 8 43.6 21.4 41.38 3.88 19.05 1.65E 45 75 20 10 43.6 21.4 40.38 2.88 19.05 1.65G 45 75 20 15 43.6 21.4 37.88 0.38 19.05 1.65

20 H 55 95 25 20 - - - - - -

25H 55 95 25 20 53.8 26.3 48.60 1.10 25.40 1.70J 55 95 25 25 - - - - - -

Page 17: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56717

H2

E

L

c

c

s

d

s

d

LE

H1

CZ

Z

Body dimensions [mm]

Butt weld spigots. connection code 60 without bypassValve body material: 1.4435 block material (code 41)

DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s

8A 45 75 20 2 46.3 18.7 41.65 4.15 13.5 1.6B 45 75 20 4 46.3 18.7 40.65 3.15 13.5 1.6C 45 75 20 6 46.3 18.7 39.65 2.15 13.5 1.6

10

A 45 75 20 2 44.5 20.5 43.50 6.00 17.2 1.6B 45 75 20 4 44.5 20.5 42.50 5.00 17.2 1.6C 45 75 20 6 44.5 20.5 41.50 4.00 17.2 1.6D 45 75 20 8 44.5 20.5 40.50 3.00 17.2 1.6

15

A 45 75 20 2 42.4 22.6 45.55 8.05 21.3 1.6B 45 75 20 4 42.4 22.6 44.55 7.05 21.3 1.6C 45 75 20 6 42.4 22.6 43.55 6.05 21.3 1.6D 45 75 20 8 42.4 22.6 42.55 5.05 21.3 1.6E 45 75 20 10 42.4 22.6 41.55 4.05 21.3 1.6G 45 75 20 15 42.4 22.6 39.05 1.55 21.3 1.6

20 H 55 95 25 20 53.0 27.0 49.4 1.9 29.6 1.6

25H 55 95 25 20 49.6 30.4 52.4 4.9 33.7 2.0J 55 95 25 25 49.6 30.4 49.9 2.4 33.7 2.0

Page 18: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56718

s

d

c

c s

d

LE

E

H2

L

H1

CZ

Z

Body dimensions [mm]

Butt weld spigots, connection code 0, 17 with bypassValve body material: 1.4435 block material (code 41)

DN Seat size(code) L □E c Ø z

Connection code 0 Connection code 17LE H1 H2 cz Ø d s LE H1 H2 cz Ø d s

8A 53 75 20 2 55.5 17.5 40.5 3.0 10 1.0 55.5 17.5 40.5 3.0 10 1.0B 53 75 20 4 55.5 17.5 39.5 2.0 10 1.0 55.5 17.5 39.5 2.0 10 1.0C 53 75 20 6 55.5 17.5 38.5 1.0 10 1.0 55.5 17.5 38.5 1.0 10 1.0

10

A 53 75 20 2 - - - - - - 54.5 18.5 41.5 4.0 13 1.5B 53 75 20 4 - - - - - - 54.5 18.5 40.5 3.0 13 1.5C 53 75 20 6 - - - - - - 54.5 18.5 39.5 2.0 13 1.5D 53 75 20 8 - - - - - - 54.5 18.5 38.5 1.0 13 1.5

15

A 53 75 20 2 52.0 21.0 44.0 6.5 18 1.5 51.5 21.5 44.5 7.0 19 1.5B 53 75 20 4 52.0 21.0 43.0 5.5 18 1.5 51.5 21.5 43.5 6.0 19 1.5C 53 75 20 6 52.0 21.0 42.0 4.5 18 1.5 51.5 21.5 42.5 5.0 19 1.5D 53 75 20 8 52.0 21.0 41.0 3.5 18 1.5 51.5 21.5 41.5 4.0 19 1.5E 53 75 20 10 52.0 21.0 40.0 2.5 18 1.5 51.5 21.5 40.5 3.0 19 1.5G 53 75 20 15 52.0 21.0 37.5 - 18 1.5 51.5 21.5 38.0 0.5 19 1.5

Page 19: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56719

s

d

c

c s

d

LE

E

H2

L

H1

CZ

Z

Butt weld spigots, connection code 59 with bypassValve body material: 1.4435 block material (code 41)

DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s

15

A 53 75 20 2 54.8 18.2 41.20 3.70 12.70 1.65B 53 75 20 4 54.8 18.2 40.20 2.70 12.70 1.65C 53 75 20 6 54.8 18.2 39.20 1.70 12.70 1.65D 53 75 20 8 54.8 18.2 38.20 0.70 12.70 1.65

20

A 53 75 20 2 51.6 21.4 44.38 3.70 12.70 1.65B 53 75 20 4 51.6 21.4 43.38 2.70 12.70 1.65C 53 75 20 6 51.6 21.4 42.38 1.70 12.70 1.65D 53 75 20 8 51.6 21.4 41.38 0.70 12.70 1.65E 53 75 20 10 51.6 21.4 40.38 2.88 19.05 1.65G 53 75 20 15 51.6 21.4 37.88 0.38 19.05 1.65

Butt weld spigots, connection code 60 with bypassValve body material: 1.4435 block material (code 41)

DN Seat size(code) L □E c Ø z LE H1 H2 cz Ø d s

8A 53 75 20 2 54.3 18.7 41.65 4.15 13.5 1.6B 53 75 20 4 54.3 18.7 40.65 3.15 13.5 1.6C 53 75 20 6 54.3 18.7 39.65 2.15 13.5 1.6

10

A 53 75 20 2 52.5 20.7 43.50 6.00 17.2 1.6B 53 75 20 4 52.5 20.7 42.50 5.00 17.2 1.6C 53 75 20 6 52.5 20.5 41.50 4.00 17.2 1.6D 53 75 20 8 52.5 20.5 40.50 3.00 17.2 1.6

15

A 53 75 20 2 50.4 22.6 45.55 8.05 21.3 1.6B 53 75 20 4 50.4 22.6 44.55 7.05 21.3 1.6C 53 75 20 6 50.4 22.6 43.55 6.05 21.3 1.6D 53 75 20 8 50.4 22.6 42.55 5.05 21.3 1.6E 53 75 20 10 50.4 22.6 41.55 4.05 21.3 1.6G 53 75 20 15 50.4 22.6 39.05 1.55 21.3 1.6

Body dimensions [mm]

Page 20: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56720

d1

d3

E

H2

L

d1

d3

LE1 H1 LE

2

CZ

Z

Body dimensions [mm]

Clamp connections, connection code 82 without bypass(Clamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1)

Valve body material: 1.4435 block material (code 41)DN Seat size

(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3

8A 45 75 2 59.3 74.65 18.7 41.65 4.15 10.3 25.4B 45 75 4 59.3 73.65 18.7 40.65 3.15 10.3 25.4C 45 75 6 59.3 72.65 18.7 39.65 2.15 10.3 25.4

10

A 45 75 2 57.5 76.50 20.5 43.50 6.00 14.0 25.4B 45 75 4 57.5 75.50 20.5 42.50 5.00 14.0 25.4C 45 75 6 57.5 74.50 20.5 41.50 4.00 14.0 25.4D 45 75 8 57.5 73.50 20.5 40.50 3.00 14.0 25.4

15

A 45 75 2 55.4 78.55 22.6 45.55 8.05 18.1 50.5B 45 75 4 55.4 77.55 22.6 44.55 7.05 18.1 50.5C 45 75 6 55.4 76.55 22.6 43.55 6.05 18.1 50.5D 45 75 8 55.4 75.55 22.6 42.55 5.05 18.1 50.5E 45 75 10 55.4 74.55 22.6 41.55 4.05 18.1 50.5G 45 75 15 55.4 72.05 22.6 39.05 1.55 18.1 50.5

20 H 55 95 25 66.0 87.40 27.0 49.40 1.90 19.0 50.5

25H 55 95 25 62.6 90.40 30.4 52.40 4.90 25.0 50.5J 55 95 25 62.6 87.90 30.4 49.90 2.40 25.0 50.5

Page 21: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56721

d1

d3

E

H2

L

d1

d3

LE1 H1 LE

2

CZ

Z

Body dimensions [mm]

Clamp connections, connection code 86 without bypass(Clamps DIN 32676 series A for pipe DIN 11850, length EN 558, series 1)

Valve body material: 1.4435 block material (code 41)DN Seat size

(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3

8A 45 75 2 60.5 73.5 17.5 40.5 3.0 8.0 25.0B 45 75 4 60.5 72.5 17.5 39.5 2.0 8.0 25.0C 45 75 6 60.5 71.5 17.5 38.5 1.0 8.0 25.0

10

A 45 75 2 59.5 74.5 18.5 41.5 4.0 10.0 34.0B 45 75 4 59.5 73.5 18.5 40.5 3.0 10.0 34.0C 45 75 6 59.5 72.5 18.5 39.5 2.0 10.0 34.0D 45 75 8 59.5 71.5 18.5 38.5 1.0 10.0 34.0

15

A 45 75 2 56.5 77.5 21.5 44.5 7.0 16.0 34.0B 45 75 4 56.5 76.5 21.5 43.5 6.0 16.0 34.0C 45 75 6 56.5 75.5 21.5 42.5 5.0 16.0 34.0D 45 75 8 56.5 74.5 21.5 41.5 4.0 16.0 34.0E 45 75 10 56.5 73.5 21.5 40.5 3.0 16.0 34.0G 45 75 15 56.5 71.0 21.5 38.0 0.5 16.0 34.0

20 H 55 95 20 - - - - - - -

25H 55 95 20 65.0 88.0 28.1 50.0 2.5 26.0 50.5J 55 95 25 65.0 88.5 28.1 47.5 0.0 26.0 50.5

Page 22: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56722

d1

d3

E

H2

L

d1

d3

LE1 H1 LE

2

CZ

Z

Body dimensions [mm]

Clamp connections, connection code 88 without bypass(Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1)

Valve body material: 1.4435 block material (code 41)DN Seat size

(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3

15

A 45 75 2 59,8 74,20 18,2 41,20 3,70 9,40 25,0B 45 75 4 59,8 73,20 18,2 40,20 2,70 9,40 25,0C 45 75 6 59,8 72,20 18,2 39,20 1,70 9,40 25,0D 45 75 8 59,8 71,20 18,2 38,20 0,70 9,40 25,0

20

A 45 75 2 56,5 77,38 21,4 44,38 6,88 15,75 25,0B 45 75 4 56,5 76,38 21,4 43,38 5,88 15,75 25,0C 45 75 6 56,5 75,38 21,4 42,38 4,88 15,75 25,0D 45 75 8 56,5 74,38 21,4 41,38 3,88 15,75 25,0E 45 75 10 56,5 73,38 21,4 40,38 2,88 15,75 25,0G 45 75 15 56,5 70,88 21,4 37,88 0,38 15,75 25,0

20 H 55 95 20 - - - - - - -

25H 55 95 20 66,8 87,60 26,3 48,60 1,10 22,10 50,5J 55 95 25 - - - - - - -

Page 23: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56723

L

E

LE

H2

H1

d1 d3

d3

d1

LE

2

CZ

Z

Clamp connections. connection code 86 with bypass(Clamps DIN 32676 series A for pipe DIN 11850. length EN 558. series 1)

Valve body material: 1.4435 block material (code 41)DN Seat size

(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3

8A 53 75 2 68.5 73.5 17.5 40.5 3.0 8 25B 53 75 4 68.5 72.5 17.5 39.5 2.0 8 25C 53 75 6 68.5 71.5 17.5 38.5 1.0 8 25

10

A 53 75 2 67.5 74.5 18.5 41.5 4.0 10 34B 53 75 4 67.5 73.5 18.5 40.5 3.0 10 34C 53 75 6 67.5 72.5 18.5 39.5 2.0 10 34D 53 75 8 67.5 71.5 18.5 38.5 1.0 10 34

15

A 53 75 2 64.5 77.5 21.5 44.5 7.0 16 34B 53 75 4 64.5 76.5 21.5 43.5 6.0 16 34C 53 75 6 64.5 75.5 21.5 42.5 5.0 16 34D 53 75 8 64.5 74.5 21.5 41.5 4.0 16 34E 53 75 10 64.5 73.5 21.5 40.5 3.0 16 34G 53 75 15 64.5 71.0 21.5 38.0 0.5 16 34

Clamp connections, connection code 82 with bypass(Clamps DIN 32676 series B for pipe EN ISO 1127, length EN 558, series 1)

Valve body material: 1.4435 block material (code 41)DN Seat size

(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3

8A 53 75 2 67.3 74.65 18.7 41.65 4.15 10.3 25.4B 53 75 4 67.3 73.65 18.7 40.65 3.15 10.3 25.4C 53 75 6 67.3 72.65 18.7 39.65 2.15 10.3 25.4

10

A 53 75 2 65.5 76.50 20.5 43.50 6.00 14.0 25.4B 53 75 4 65.5 75.50 20.5 42.50 5.00 14.0 25.4C 53 75 6 65.5 74.50 20.5 41.50 4.00 14.0 25.4D 53 75 8 65.5 73.50 20.5 40.50 3.00 14.0 25.4

15

A 53 75 2 63.4 78.55 22.6 45.55 8.05 18.1 50.5B 53 75 4 63.4 77.55 22.6 44.55 7.05 18.1 50.5C 53 75 6 63.4 76.55 22.6 43.55 6.05 18.1 50.5D 53 75 8 63.4 75.55 22.6 42.55 5.05 18.1 50.5E 53 75 10 63.4 74.55 22.6 41.55 4.05 18.1 50.5G 53 75 15 63.4 72.05 22.6 39.05 1.55 18.1 50.5

Body dimensions [mm]

Page 24: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56724

L

E

LE

H2

H1

d1 d3

d3

d1

LE

2

CZ

Z

Body dimensions [mm]

Clamp connections, connection code 88 with bypass(Clamps ASME BPE for pipe ASME BPE, length EN 558, series 1)

Valve body material: 1.4435 block material (code 41)DN Seat size

(code) L □E Ø z LE1 LE2 H1 H2 cz Ø d1 Ø d3

15

A 53 75 2 67.8 74.20 18.2 41.20 3.70 9.40 25B 53 75 4 67.8 73.20 18.2 40.20 2.70 9.40 25C 53 75 6 67.8 72.20 18.2 39.20 1.70 9.40 25D 53 75 8 67.8 71.20 18.2 38.20 0.70 9.40 25

20

A 53 75 2 64.6 77.38 21.4 44.38 6.88 15.75 25B 53 75 4 64.6 76.38 21.4 43.38 5.88 15.75 25C 53 75 6 64.6 75.38 21.4 42.38 4.88 15.75 25D 53 75 8 64.6 74.38 21.4 41.38 3.88 15.75 25E 53 75 10 64.6 73.38 21.4 40.38 2.88 15.75 25G 53 75 15 64.6 70.88 21.4 37.88 0.38 15.75 25

Page 25: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56725

Overview of valve bodies for GEMÜ 567Spigots Clamps

Connection code 0 17 59 60 82 86 88

Material code 41 41 41 41 41 41 41

DN8 X X - X X X -

10 - X - X X X -15 X X X X X X X20 - - X - - - X

Page 26: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

56726

The solenoids, padlocks etc. for the "locking device" must be ordered separately as accessories.Available only in connection with the bonnet additional functions B, K, F!

EDP No. Designation Description

88519063 567MAGVE1 C1 XElectromagnetic locking device24 V DC, normally closed, M22x1ATEX

88519062 567MAGVE1 C1Electromagnetic locking device24 V DC, normally closed, M22x1IP 54, connector socket design A DIN EN 175301-803

88519065 567MAGVE2 C1Electromagnetic locking device24 V DC, normally open, M22x1IP 54, connector socket design A DIN EN 175301-803

88519012 567LOCVML Locking device M22x1 with padlock

88519020 567LOCVMB Locking device M22x1 without padlock

MAG - Electrical locking device LOC - Mechanical locking device

Type of accessory

Type of accessory MAG - Electrical locking deviceKit VE1 - Normally closed (locking device active)Kit VE2 - Normally open (locking device inactive)Voltage/Frequency C1 - 24 V DC

Type of accessory LOC - Mechanical locking deviceKit VMB - without padlockKit VML - with padlock

Order example 567 MAG VE1 C1Type 567Type of accessory MAGKit VE1Voltage/Frequency (code) C1

Special functionATEX X

Page 27: BioStar control - gemu-group.com · The GEMÜ 567 BioStar control 2/2-way control valve is designed for use ... Ra ≤ 0.40 μm H4 1536 HE4 1537 Ra ≤ 0.25 μm 3 H5 1527 HE5 1516

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For further globe valves, accessories and other products, please see our Product Range catalogue and Price List.Contact GEMÜ.

VALVES, MEASUREMENT AND CONTROL SYSTEMS

GEMÜ Gebr. Müller · Apparatebau GmbH & Co. KG · Fritz-Müller-Str. 6-8 · D-74653 Ingelfingen-Criesbach · Tel. +49(0)7940/123-0 · Telefax +49(0)7940/[email protected] · www.gemu-group.com

F

K

B

F

K

BBMounting of locking device (both directions), proximity switch possible

KMounting oflocking device to prevent opening, proximity switch possible

FMounting of locking device to prevent closing, proximity switch possible

Types of locking devices

Additional function B, K, F