BISLERI INTERNATIONAL PVT.LTD

Enterprise Wide Information System

Dep

art

men

ts1. Filler Department: -

This is the plant in which the bottles are

filled and packed under strict levels of

hygiene and safety as per the EU norms.

2. Plastics Department: -

• Caps Section

• Preforms Section

Bottle Sizes Preform Sizes

1 ltr 21gms

500 ml 17gms

250 ml 15gms

1.5 ltr 32 gms

2 ltr 34 gms

5 ltr 75 gms

20 ltr 710 gms

3. Water Treatment Plant: - • Over here the Raw water from the bore wells is

treated in several stages before it is filled thus making it very pure for human use.

4. Blowing Department: -• Over here the preforms are blown into bottles.

This department has various manual and fully automatic stretch blow moulding machines.

5. Water Testing Laboratory: -• The water-testing lab ensures that the water

safety standardsare maintained as per the BIS and EU norms.

6. HORAI Department

(Grinding

Department): -

• All rejected bottles,

caps, jars and lumps of

plastic material are sent

over here for grinding in

order to re-use it.

7. Stores Department: -

• All the stock of finished,

semi-finished goods are

stored over here and are

dispatched as per the

orders. Up to 50 tonnes

of stock are dispatched

in a day.

Pro

du

cti

on

Syste

m 

Mass production: -

• Mass Production is the name given to the method of

producing goods in large quantities at low cost per

unit.

• But mass production, although allowing lower

prices, does not have to mean low-quality

production.

Effects on the organization of work: -

• The development of mass production transformed

the organization of work in three important ways.

• First, tasks were minutely subdivided and performed

by unskilled workers.

• Second, manufacturing concerns grew to such size

that a large hierarchy of supervisors and managers

became necessary.

• The increasing complexity of operations required

employment of a large management staff .

Pro

du

cti

on

Pro

cess

Pro

du

cti

on

Syste

m

Mod

el

• Environment

1. Legal: -

• BIS and FDA standards

2. Technological: -

• Parle Bisleri believes in

keeping up with times

• automatic Injection Molding

Machine

Market1.Competition:-• till 1992 bisleri enjoyed a complete monopoly• Recent competitors are pepsi and coca-cola2.Customer desire:-• bisleri has become a synonym for packaged

water.3.More options: - Bisleri was the first company in

India to increase its products in packaged drinking water ranging from 500ml to 20 litres.

Primary resources: -Material: -• The raw water is obtained from bore wells.• The bottles are made from polymers such as

HDPE, LLDPE and PET.Personnel: -• Bisleri requires mostly skilled and semi skilled

labourers.• The skilled labourers include production and

plastic engineers.Capital assets: - Bisleri has got 14 injection

moulding machines, 2 automatic blow moulding machines and 4 semi automatic blow moulding machines.

• Processing of bottled water:-

Filling

Capping

Labelling

Quality check

Control subsystem• The motto of Bisleri is “play safe”• The quality of every single raw material that

goes into the products are minutely inspected in order to ensure optimum quality standards.

• The caps of all the bottles are tamper proof so when the consumer buys a Bisleri product he ensures that the product is unhampered.

• The production process of Bisleri is such that a human hand never touches a Bisleri product.

• There is 24 hours quality checking so that no defective product reaches the consumer.

Planning for production

function

• Material

• Methods

• Machines and

Equipment

• Routing

• Estimating

• Loading and

Scheduling

• Dispatching

• Follow Up

• Inspection

• Evaluating

Analysis of Bisleri on the

location of its Factory

• Deciding on domestic or

international location

• Selection of Region

1. Availability of Raw

Material: - 

2. Nearness to the market: -

3. Availability of power: -

4. Transport facility: -

5. Suitability of Climate: -

• Selection Of community

1. Availability of labour: -

2. Civic Amenities for

workers: -

SC

M A

ND

ER

P

INTEG

RATIO

N• SCM and ERP is a formal

method to effectively plan all

the resources of the business

enterprise

• It is used by various level

management within the

organization.

• Top management planning-

1. Objectives

2. Demand

3. Resources

Accountability

• Operations management and planning1.Product materials• Operations management execution1.Parts2.Hours

EFFECTS OF INTEGRATION OF ERP AND SCM IN BISLERI

• Achieve 98% inventory record accuracy & eliminate the physical inventory .

• Achieve 95-99% schedule attainment• 95-99% customer service.• Reduce inventory 25-40%.• Improve productivity 10-20%.• Never run out of stock.• Achieve 98% routing accuracy.• Achieve 99% bill of material accuracy.