black mountain engineering, llc wastewater remediation service clean water = water quality = liquid...
TRANSCRIPT
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Black Mountain Engineering, LLCWastewater Remediation Service
Clean Water = Water Quality = Liquid Life [email protected]
goblueh2o.com Tel: 602-350-2422
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What is it?• The separation of contaminants from water using
electricity and then physical separation from the water using stainless steel micron filtration.
What are the results?• Water that is reusable and clean for discharge.
• Solids that are in a form that can be disposed into a non-hazardous landfill.
Electro Coagulation (EC) and
Advanced Mechanical Separator
(AMS) NO CHEMICALS USED!
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First Phase Cleaning Process
With the use of clean electricity, the Electro Coagulation Systems efficiently removes a wide range of contaminants with a single system. The molecular structure of the contaminate becomes oxidized into a non-hazardous form or coagulant.
Electro Coagulation (EC)
6 GPM Unit 600 GPM Unit50 GPM Unit
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How does it Work?• Electrical current passes through
water using bipolar electric metal plates/blades in a patented chamber.
• Converts alternating current (AC) to direct current (DC) voltage.
• Destabilizes suspended, emulsified, or dissolved oil and other constituents in an aqueous medium.
Electro Coagulation
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Electro Coagulation
+ _
VERTICAL UPFLOW
+ ELECTRODE
(blade)
-ELECTRODE
(blade)
Sacrificial electrodes – typically iron or aluminum
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Electro Coagulation Top View of Parallel Plates, 6 GPM
Flow SpillsOver to
Patented Chamber
Flow isFrom
Bottom Up Between
Plates
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Electro Coagulation Top View of Parallel Plates, 600 GPM
Flow Moves
From
Bottom Up
Between
Plates
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Electro Coagulation
6 Gallon Per Minute (GPM) System
Plates and
Patented Chamber
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Electro Coagulation UnitVolume Processing Sizes
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Electro Coagulation UnitFootprint Sizes
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Electro Coagulation
BENEFITS
• no chemicals; no chemical safety requirements• kills virus, cysts, & coliform bacteria• better removal capabilities than for Chemical
Coagulation • removes species that CC cannot remove• produces cleaner water and less sludge• sludge filterable; pass leachability tests• EC results in 80% less solids• Solids dewaters 76% faster• minimal setup time• no temperature effect• no moving parts; small footprint
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Electro CoagulationApplications:
PRETREATMENT FOR FILTRATION (AMS)
• Currently, pretreatment to AMS and RO
• Removal of suspended solids is most cost-effective application of EC & AMS
• EC better removes Fats, Oils, & Greases (FOG)
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Electro CoagulationResults of U.S. EPA Extraction Procedure (EP)
Toxicity TestsConcentration (mg/l)
Contaminant Sample E Sample FAllowed Limit
After EC After EC
Arsenic <0.01 <0.01 5.0
Barium <0.1 <0.1100Cadmium <0.01 <0.011.0Chromium <0.20 <0.055.0Lead <0.05 <0.055.0Mercury <0.0002 <0.002 0.2Selenium <0.01 <0.011.0Silver <0.01 <0.015.0
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Electro CoagulationManufacturer’s Wastewater Before and After EC
Treatment
Concentration (mg/l) ___
Contaminant Raw After Treatment% Removal
Chromium, Total 37.9 0.10 99
Chromium, Hexavalent 21 <0.05 99
Zinc 18.1 0.16 99
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Electro CoagulationManufacturer’s Wastewater Before and After EC Treatment
Bacteria sp. Raw After Treatment % Removal
•Bacteria 110,000,000.00 cfu 2,700.00 cfu 99.99•Coliform 318,000,000.00 cfu < 1.00 cfu 99.99•E. coli >2,419.20 mpn 00.00 mpn 99.99•Enterococcus 83.00 mpn >10.00 mpn 82.87•Total Coliform >2,420.20 mpn 00.00 mpn
99.99
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Electro Coagulation
Results of Radioactivity Testing at a Government Facility
CONTAMINANT BEFORE AFTER REMOVAL RATE (%)
Americium-241 71.9900 pCi/L 0.5700 pCi/L 99.20
Plutonium-239 29.8500 pCi/L 0.2900 pCi/L 99.00
Radium 1093.0000 pCi/L 0.1000 pCi/L 99.99
Uranium 0.1300 mg/L 0.0002 mg/L 99.83
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Electro Coagulation Has Been Successfully Used to:
• harvest protein, fat, and fiber from food processor waste streams
• recover emulsified oil from slop oil• separate drilling mud to make water reusable• clean and separate production water• clean and separate fracturing water• recycle water, allowing closed loop systems• remove metals and oil from wastewater• recondition antifreeze by removing oil, dirt, and
metals
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Electro Coagulation Has Been Successfully Used to:
• recondition brine chiller water by removing bacteria, fat, etc
• pretreatment before finer TSS removal technologies like AMS
• precondition boiler makeup water by removing silica, hardness, TSS, etc
• recondition boiler blow down by removing dissolved solids eliminating the need for boiler chemical treatment
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Electro Coagulation Has Been Successfully Used to:
• remove BOD, TSS, TDS, FOG, etc., from wastewater before disposal to POTW, thus reducing or eliminating discharge surcharges
• de-water sewage sludge and stabilize heavy metals in sewage, lowering freight and allowing sludge to be land applied
• condition and polish drinking water• remove chlorine and bacteria before
water discharge or reuse
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Second Phase Cleaning ProcessAfter contaminates are separated from the waste stream
with the electro coagulation, a filtration system is employed to remove additional suspend solids (TSS).
The Advanced Mechanical Separator.
Advanced Mechanical Separator(AMS)
Uses 100 down to 0.05 micron filters
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Advanced Mechanical Separator Post EC
• In concert with the electro coagulation, they employ the use of a revolutionary processing system without having to use chemicals.
• Advanced Mechanical Separator (AMS) computer-controlled self-cleaning stainless steel filtration system removes particles, minerals, or anything in solid form from production water.
• Different modules can be assembled to achieve
specific stated objectives for cleaning various fluids.
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The AMS system under low air pressure removes molecules from water. Post EC, this is accomplished through these steps:
• Processing the waste stream through sintered stainless steel filters using air pressure.
• Absolute filtration of solids using 100 down to 0.05 microns filters.• Configuring the process to "target" different water and solids
depending on the size of the filter used and the amount of air pressure applied.
• Customizing each system to a small footprint which is energy efficient.
• System design is fully integrated with pumps that are durable in many industries.
• Each system is scalable and modular, so large integrated systems can be built.
• Maintenance is simplified through the self-cleaning function of the system, while it operates continuously under the management of field personnel.
Advanced Mechanical Separator
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Advanced Mechanical Separator Two Models
X-Pod Model
Processes 50 GPM
4 Filtering Media Pods
Fat Boy Model
Processes 100 GPM
8 Filtering Media Pods
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Advanced Mechanical Separator Volume Processing Sizes
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Advanced Mechanical Separator Footprint Sizes
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Advanced Mechanical Separator
Each media pod contains 8 sintered stainless steel micron filters.
X-Pod has 32 filters.
Fat Boy has 64 filters.
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Advanced Mechanical Separator
Sintered Stainless Steel
Micron Filters Sizes
0.05, 0.10, 0.30, 0.50, 0.70, 1.0, 3.0, 5.0,
10.0, 40.0, 100.00
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Advanced Mechanical SeparatorSample Water Processed by AMS
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EC and AMSPlant Operation Setup (500 GPM)
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EC and AMSMobile Operation Setup (50 to 250
GPM)
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EC and AMSMobile Operation Setups (50 to 250
GPM)
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EC and AMS UsageWastewater Industry Sectors
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EC and AMSAdditional Information
☻EC Studies and Test Results - United States Naval Research Study (Contaminate Testing) - Under the auspices of the U.S. Department of Energy by the
University of California, Lawrence Livermore National Laboratory (Uranium Testing)☻EC Studies and Test Results - Rocky Mountain Oilfield Testing Center Study (Owned by the U.S.
Department of Energy (Filtering Study) - World Oil Magazine Article (April 2010 Edition)
These results, other studies and test analysis can be found
on our website: GoBlueH2O.com