blade access cleaning system for wind turbines … word - new balde access brochure.pdf · 1...

6
1 Pro-Bel/Skyman 10/04 11010 MAINT ENANCE EQUIPMENT wind turbine blade cleaning BLADE ACCESS CLEANING SYSTEM FOR WIND TURBINES 1-800-461-0575 www.pro-belusa.com [email protected] SUSPENDED EQUIPMENT & FALL PROECTION EXPERTS

Upload: truongthuy

Post on 26-Jul-2018

222 views

Category:

Documents


0 download

TRANSCRIPT

1

Pro-Bel/Skyman 10/04 11010 MAINTENANCE EQUIPMENT wind turbine blade cleaning

BLADE ACCESS CLEANING SYSTEM

FOR WIND TURBINES

1-800-461-0575 www.pro-belusa.com

[email protected]

SUSPENDED EQUIPMENT & FALL PROECTION EXPERTS

2

BLADE ACCESS CLEANING SYSTEM FOR WIND TURBINES

Designed to Maintain Peak Generator Performance

EXPLANATION

The purpose of blade cleaning is to eliminate dust and insect buildup, which otherwise deforms the shape of the airfoil and degrades performance. Blade cleaning is especially important in arid climates where there is not sufficient rainfall to help keep the blades clean (reference: American Wind Energy Association). DESCRIPTION The Pro-Bel/Skyman Wind Turbine Blade Access System is an innovative, engineered, suspended maintenance solution to blade cleaning that is typically offered under a maintenance service contract. Typically, a Pro-Bel/Skyman crew arrives at the turbine site with specialized rigging equipment consisting of a square-shaped modular aluminum platform with a “hole” in the center (square donut). The platform, configured to suit the size of the blade, is suspended using twin traction hoists and a four cable system secured to a single anchor point (upper suspension points) at the top of the turbine tower on the underside of the nacelle or generator housing. The cables from the hoists (two primary and two secondary) are also connected on the ground to “pulling frame” structures mounted on a flatbed truck or trailer that reels the cables in and out to access the blades. A movable counterbalance weight mounted to outriggers keeps the platform horizontal during use. The complete system is controlled from either the platform mounted central control box or the ground and includes anti-tilt safety devices, emergency stop buttons, overload protection, top limit switches and safety brakes connected to the two secondary steel wire ropes. Maintenance personnel employ industry standard fall protection harnesses, lifelines and anchorages. Another area of concern over time is the maintenance of the tube itself; this requires another smaller platform that is set up in the same manner as the blade access platform. With this unit two smaller baskets are on the end in order to have some access to the blade if required. A pull back unit is located on the trailer in order to pull the unit towards the blade.

3

KEY LINE DIAGRAM

SIDE VIEW O F BLADE CLEANING SYSTEM

PLAN VIEW O F BLADE CLEANING SYSTEM

Model: 11370000

Model: S0710103

4

USE

For horizontal rotor (propeller) type wind turbines mounted on conical tubular steel towers. Access platform can be adapted to any specific size of wind turbine tower or blades. Suitable for any tower height. LIMITATIONS

Not recommended for lattice-type wind turbine towers. (special rigging is required) FEATURES Modular, convertible platform; can be adapted to any size of tower or blade. Standards conformance; system complies with OSHA, ASME/ANSI and CSA safety requirements and various materials standards. Engineer certified; OSHA, ANSI and CSA states that anchorages supporting the platform be designed by or under the direction of a registered professional engineer experienced in such design. Pro-Bel/Skyman applications meet this criteria and anchor point performance is based on data derived from testing and/or engineering calculations. Sole responsibility; Pro-Bel/Skyman provides a complete service from structural anchorage installation to blade cleaning. Specific liability insurance; all Pro-Bel/Skyman activities carry $5,000,000.00 + product liability insurance coverage.

5

RIGGING SEQUENCE

1. Rig the two primary and two safety wire ropes to upper suspension points on underside of nacelle

or generator, and to reeler hoist vehicle on ground.

2. Drive plat form transport vehicle up to base of tower directly below suspension points and prepare

platform for hoisting. Adjust position of balance weights to level platform horizontally.

3. Drive reeler hoist vehicle 165’-0” (50 metres)

away from turbine tower and align with vertical center line of tower.

4. Lift assembled platform into position and check that

all controls are functioning properly including communications between plat form and ground

personnel.

5. To move the platform up or down, operate hoists

on main frame of plat form.

6. To bring the platform out or in from the tower and

beneath the blades, operate the hoists on the reeler hoist vehicle.

6

AVAILABILITY & COST

Available throughout North America and Internationally. Contact Pro-Bel/Skyman for current pricing. WARRANTY

Normal one year against faulty materials. TECHNICAL CONSULTATION

Pro-Bel/Skyman Limited provides a complete technical consultation service, available to facilities owners and managers. Without obligation, Pro-Bel will provide interested parties with a proposed blade access maintenance program to comply with OSHA, CSA or department of labor requirements, including designing and installing anchorages. PRO-BEL/SKYMAN

The Blade Access Cleaning System for propeller-type wind turbines is a joint venture service being offered by Pro-Bel Enterprises Limited and Skyman International N.V. Pro-Bel, with over 25 years experience in the suspended maintenance industry, has acquired a reputation as a highly qualified authority for any organization contemplating on specialized approach to suspended access requirements. Pro-Bel’s greatest customer benefit lies in an extensive knowledge of rigging practices and expertise with OSHA, CSA and other safety standards and regulations. Skyman International N.V., manufacturers of a full range of suspended powered platforms, is based in Belgium and operates through a distributor network in over 50 countries worldwide. For the North American market, Skyman has established a strategic alliance partnership with Pro-Bel Enterprises Limited. Together, the Pro-Bel/Skyman team of engineers are qualified experts in the field of suspended access systems.

SERVING U.S .A . AND CANADA , COAST TO COAST.

PRO-BEL ENTERPRISES LIMITED PRO-GRESS • PRO-BEL

He a d Off i ce

765 Wes tn ey Ro ad S,

Aj ax , ON Can ad a L1 S 6 W1 [ t ] 905.427.0616 [ t f ] 800.461.0575 [ f ] 905.427.2545

[e] info@pro- bel .ca

We ste r n Of f i ce

#103-3 50, East K en t Ave S

Vanco uver, B C, Can ada V5 X 4N6 [ t ] 604.687.1301 [ f ] 604.687.1306

[ e] infovan @pro-b el .ca

Pro-Bel USA

29320 Union City Blvd.

Unio n Ci ty, CA, 9 4587 USA [t] 510.4 77.9666 [f] 510.4 77.9555

[tf] 866-577-6235

Dis trib u ted By :

www.pro-bel.ca