blohm+voss pipe handling equipment ves-hcl 350 … r… · ves-hcl 350 elevator hydraulically...

1

Blohm+Voss Pipe Handling Equipment

VES-HCL 350 Elevator Hydraulically Operated

Part no. 613000-Y-H-F (with closing signal)

Technical Documentation

Original Instructions

Man

ual P

N 6

130

00

-Y-H

-F-D

Rev

005

val

id fr

om S

N 8

40

07 ,

Apr

il 20

12

Blohm + Voss Oil Tools

2

Improper / Unsafe Use

The tool must only be used for the designated purpose. When using the tool, the rated load must never be exceeded.

Intended use of this manual

This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Oil Tools, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.

Intellectual property

All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools.All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Oil Tools” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.

NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.

Warnings and Note

WARNING: A “WARNING” INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel. fAIluRe to obseRve ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.

NOTE: A “note” indicates that additional information is provided about the current topics.

WARNING: thIs techNIcAl documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd mAINteNANce foR the blohm + voss oIl tools tool . It must be studIed befoRe WoRkING WIth the tool.

CE Marking

The tool complies with the Machinery Directive 98/37/EC and 2006/42/EC

For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies.The marking is as follows:CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).

Manufacturer & Agents World wide

Limited Warranty

The warranty provided will be void if the tool is either:1. Repaired or serviced by

a service facility which was not authorised by Blohm + Voss Oil Tools.

2. Replacement parts not manufactured by Blohm + Voss Oil Tools are used.

3. Modifications were made to the tool which were not approved by Blohm + Voss Oil Tools.

Blohm + Voss Oil ToolsHermann-Blohm-Straße 220457 HamburgGermany

Phone: +49 40/3119-1826/1162 Fax: +49 40/[email protected]

Premier Sea & Land Pte. Ltd.1, Scotts Road #19-12 Shaw CentreSingapore 228208Republic of Singapore

Phone: +65-6734-7177Fax: [email protected]

Blohm + Voss Oil Tools, LLC7670 Woodway, Suite 266 Houston, Texas 77063United States of America

Phone: +1-713-952 0266Fax: +1-713-952 [email protected]

GENERAL INFORMATION

3

Warning sign PN 671638General warning

Warning sign PN 671642Pay attention: Apply grease at least once a day.

Warning sign PN 611524Danger: Do not touch.

Warning sign PN 671640-1Pay attention: Do not place your hands between moving parts.

Warning sign PN 671641Pay attention: Risk of crushing.

General safety issues

WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of the tool WIth otheR tools oR equIpmeNt.

WARNING: do Not use the tool foR ANy otheR puRpose thAN GIveN IN thIs documeNt WIthIN Its specIfIcAtIoN.

WARNING: fAIluRe to coNduct RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.

WARNING: WeAR peRsoNAl pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt.

WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re-use them. AlWAys ReplAce them WIth NeW sAfety elemeNts.

WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved. the WARNING plAtes, sIGNs ANd lAbels must be pReseNt oN the tool. do Not Remove the lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.

WARNING: ANy modIfIcAtIoN to the tool cARRIed out WIthout the AppRovAl of blohm + voss oIl tools WIll voId ANy WARRANty.

WARNING: usING the tool WIth dAmAGed oR WoRN pARts cAN cReAte seRIous INcIdeNts.

WARNING: It Is Not AlloWed to use ANy compoNeNts WhIch ARe of "NoN-b+v" oRIGINe, oR use "NoN-oem" pARts WhIch ARe Not AppRoved by b+v. It WIll voId ANy WARRANty ANd mAy effect the coRRect fuNctIoNING of the tool ANd It's sAfety feAtuRes.

WARNING: the compANy opeRAtING the tool Is RespoNsIble foR evAluAtING sAfe ANd pRopeR use of the tool IN A hAzARd ANAlysIs.

WARNING: the opeRAtING compANy Is oblIGAted to Issue WoRkING INstRuctIoNs foR sAfe use ANd supeRvIse obseRvANce of these WoRkING INstRuctIoNs.

WARNING: eveRy employee, WhIch opeRAtes, seRvIces, INspects oR otheRWIse INvolved WIth the use of the tool IN otheR AReA s hAs to eNsuRe, thAt these ActIoNs ARe doNe by tRAINed ANd by AN blohm + voss oIl tools AuthoRIzed peRsoNNel,ANd should complete ReGulAR couRses of tRAINING, to eNsuRe pRopeR use As Well As sAfe opeRAtIoN, coRRect mAINtAINANce ANd INspectIoN.

WARNING: If NecessARy, A ReAsoNAble, AddItIoNAl supeRvIsoR should be AppoINted duRING opeRAtIoN.

WARNING: stAy AWAy fRom the tool duRING opeRAtIoN. IN cAse It Is Remote opeRAted It mAy mAke movemeNts WIthout WARNING.

Safety issues elevator

WARNING: do NeveR uNlAtch/opeN the tool WhIle A pIpe Is suspeNded IN the tool; the pIpe WIll be lost!

WARNING: WhIle usING the elevAtoR, AlWAys mAke suRe the dooR Is completely closed WIth the lAtch/lAtch lock fully eNGAGed ANd If ApplIcAble the veRIfIcAtIoN pIN pRopeRly INstAlled.

WARNING: pAy specIAl AtteNtIoN to the veRIfIcAtIoN pIN (If ApplIcAble), lAtch ANd lAtch lock foR ANy sIGNs of WeAR, beNdING oR dAmAGe At ANy tIme. IN cAse pARts ARe dAmAGed oR beNt, ReplAce ImmedIAtelly by NeW, oRIGINAl pARts.

WARNINGthe lIftING of veRtIcAl pIpes Is to be peRfoRmed cARefully

ANd must be moNItoRed. the pIckING up of hoRIzoNtAl oR tIlted pIpes Is dANGeRous ANd Not peRmItted by the mANufActuReR.

WARNINGIf the opeRAtoR coNsIdeRs to use the elevAtoR foR otheR opeRAtIoNs thAN the INteNded use (foR exAmple hANdlING of hoRIzoNtAl pIpes), It Is mANdAtoRy to mAke AN AddItIoNAl RIsk ANAlysIs.

4

VES elevators

WARNING: bushING seGmeNts must AlWAys be used WIth the sAme seRIAl NumbeR ANd pIpe sIze. eveN WheN the bushING sIze Is the sAme, bushINGs WIth dIffeReNt seRIAl NumbeRs must NeveR be used. the elevAtoR must NeveR be used WIthout bushINGs.

WARNING: the elevAtoR must NeveR be used WIthout bushINGs (exept 18° boRe elevAtoR).

VES elevators

Pipe Size

Serialnumber

Sticker „Patent Number“ PN 613921

Serialnumber and Pipe Size

Warning sign PN 613979

WARNINGLink blocks must be torqued securely in order for elevator to latch properly

VES-CL hydraulic elevator

Safety issues hydraulic elevators

WARNING: do Not close the elevAtoR mANuAlly.

WARNING: hydRAulIc oNly befoRe ANy mAINteNANce WoRk Is cARRIed out, mAke suRe thAt No pRessuRe Is ApplIed to the elevAtoR ANd thAt the coNNectING lINes ARe dIscoNNected (If ApplIcAble).

5

We,

Blohm + Voss Oil Tools Hermann-Blohm-Strasse 2 20457 Hamburg Phone:+49(0)40 3119-1139Fax:+49(0)40 3119-3305 declare that the product

Center Latch Elevator hydraulic operated,incl.feedback Signal, VES-HCL 350 for Pipe Range 2.3/8“-7“, c/w Bushings,350 ton613000-Y-H-Fwhich is the subject of this declaration, is in conformity with the following standard(s) or normative documents 98/37/EC: Machinery Directive 2006/42/EC: Machinery Directive from 31 December 2009.DIN EN ISO 12100 : Safety of machinery, part 1 and 2 DIN EN ISO 14121-1: Safety of machinery, Risk assessment Directive 94/9/EC: Devices and protection systems for intended use in explosive areas DIN EN 13463-1:2009: Non-electrical equipment for use in potentially explosive atmospheres

Marking: II 2G T5

EC-DECLARATION OF CONFORMITY

ISO 13535:2002/API 8C: Petroleum and natural gas industries-Drilling and production equipment-Hoisting equipment

6

TABLE OF CONTENTS

GENERAL INFORMATION 2

Warnings and Note 2Intended use of this manual 2Intellectual property 2Improper / Unsafe Use 2CE Marking 2Limited Warranty 2General safety issues 3Safety issues elevator 3VES elevators 4VES-CL hydraulic elevator 4VES elevators 4Safety issues hydraulic elevators 4

EC-DECLARATION OF CONFORMITY 5

TABLE OF CONTENTS 6

1. DESCRIPTION 10

General 10Intend of use 10Main assembly 10Elevator body and hydraulic closing system 11Opening and Closing Mechanics 11Closing signal unit 11Technical Data 11Available Pipe Size Range (Bushing System) 11Couplings 12Safety equipment 12Improper / Unsafe Use 12Identification 12Functioning 12Main Dimensions VES-HCL 350 13Wear Bushing (optional) 14Intend of Use: 14Function: 14Hydraulic schematic 15

2. COMMISSIONING 18

Commissioning VES-HCL 350 Center latch Elevator 18Scope of supply 18Hydraulic Characteristics 18Check and Lubrication 18Function Test 19

3. INSTALLATION 22

Lifting and transport 22Installation in the links 22Recommended torque: 22

Schematic hydraulic plan with Feedback 23Hydraulic oils 23Installation of the hydraulics 24Connecting the hydraulics 24Installing and removing the bushing 25General 25Removal of the bushings 25Installation of the bushing 25Installation Checklist 26Hydraulic Connections 26Function test 26

4. OPERATIONS 28

Safety 28Operation Running in 28Operation Tripping out 28

5. MAINTENANCE AND INSPECTION 30

General 30Daily lubrication 30Daily Inspection 30Daily Test 30Locking of screws 30Grease quality 31Minimum ear dimensions 31Bushing wear/bore code check 32Wear of Equipment 32How to check the bushing the correct way 32Check of results 32Tool Joint Wear Data Drill Pipe 33Inspection categories acc. to API RP 8B 34Frequency 34Periodic inspection 34Non-periodic inspection 34Inspection 34Critical Load Inspection 35Dismantling Inspection 35Inspection check lists 36Check Category I (Ongoing observation) 37Check List Category II (Daily) 37Check List Category III (every 6 months) 38Check List Category IV (every year) 38Critical Areas 39Wear data criteria 40Wear data Wear Bushings 40Trouble shooting 41Elevator does not open 41Elevator does not close completely 41Handling, storage and transport 42Storage 42

TAB

LEO

F CO

NTE

NT

SD

ES

CR

IPTIO

NC

OM

MIS

SIO

NIN

GIN

STA

LLA

TION

OP

ER

ATIO

NS

IZE CO

MP

ON

EN

TS

MA

INTE

NA

NC

E&

INS

PEC

TION

DR

AW

ING

S &

SP

AR

E PA

RT

S

7

TAB

LEO

F C

ON

TEN

TS

DE

SC

RIP

TIO

NC

OM

MIS

SIO

NIN

GIN

STA

LLA

TIO

NO

PE

RA

TIO

NS

SIZ

E C

OM

PO

NE

NT

SM

AIN

TEN

AN

CE

& I

NS

PEC

TIO

ND

RA

WIN

GS

&

SA

PR

E P

AR

TS

Short term storage after use and less then 3 months 42Long term storage over 3 months 42Preserve the tool: Grease all blank surfaces with grease: Cylinders 42Handling 42Transport 42

6. SIZE COMPONENTS 44

Bore Codes 44DP-Size 18° 44Bore Code 44Tubing 44Bore Codes 45For Drill Collar with Zip Groove 45For Drill Collar without Zip Groove 45

7. DRAWINGS AND SPARE PARTS 48

PN: 613000-Y-H-F Elevator VES HCL-350 hydraulic operated with Feedback 48PN: 613000-Y-H-F Parts List 48PN: 613005 VES-HCL 350 Basic parts for hydraulic operation 49PN: 613005 Parts List 50PN: 613040 Mechanic Kit 51PN: 613040 Parts List 54PN: 613056 Hydraulic Assembly 55PN: 613056 Parts List 56PN 613023 HCL 350 Elevator control manifold assembly 57PN: 613023 Parts List 57PN: 613051 Set of hose assemblies for VES HCL 350 58PN: 613051 Parts List 58PN: 612916-T Hydraulic cylinder 59Spare Parts for One-Year Operation 60PN: 613005-RSP Parts List 60PN: 613040-RSP Parts List 60PN: 613056-RSP Parts List 60

9

DE

SC

RIP

TIO

N

DESCRIPTION

10

DE

SC

RIP

TION

1. DESCRIPTION

Main assembly

The Elevator 613000-Y-H-F consist of the following main assemblies:1. Elevator body with a latch 2. Mechanic Kit3. Hydraulic Assembly4. Bushing System

General

The Blohm + Voss VES-CL Elevator is designed with strength and safety factors in accordance with API Section 8C - Regulations and will be used for handling long, heavy strings drill pipe.

The design of the bushing segments allows the tool to lift tubular, ensuring a safe hold while minimizing the possibility of damage to the pipe. This model is available for hydraulic power operation.

Intend of use

The elevator is designed to be installed into Elevator links and handle vertical pipes.

WARNINGthe lIftING of veRtIcAl pIpes Is to be peRfoRmed cARefully ANd must be moNItoRed. the pIckING up of hoRIzoNtAl oR tIlted pIpes Is dANGeRous ANd Not peRmItted by the mANufActuReR.

WARNINGIf the opeRAtoR coNsIdeRs to use the elevAtoR foR otheR opeRAtIoNs thAN the INteNded use (foR exAmple hANdlING of hoRIzoNtAl pIpes), It Is mANdAtoRy to mAke AN AddItIoNAl RIsk ANAlysIs.

1

3

2

4

11

DE

SC

RIP

TIO

N

Elevator body and hydraulic closing system

When the elevator is open, the drill pipe can be placed in the elevator.When the elevator is closed, the elevator sends a hydraulically signal.The body takes the load through the bushing system and transfer it to the elevator links.

Bushing SystemExchangeable bushings allow to run the elevator for different tubular and sizes, see chapter „Size Components“.

Opening and Closing Mechanics

Body and latch of the elevator are actuated by hydraulic cylinders.The cylinders are installed in the hydraulic areas of the elevator in a protected way.

Closing signal unit

When the bodies are completely closed and latched, the closing signal in the elevator is actuated.

* If not otherwise stated in the databook

Available Pipe Size Range (Bushing System)

VES-HCL 350

Drill Pipe 2.3/8“- 6.5/8“

Drill Collars 3.1/2“- 6.3/4“

Casing 3.1/2“- 7“

Tubing 2.3/8“- 5.1/2“

VES-HCL 350 Center Latch ElevatorTemperature working range ambient - 20° C to + 60° C*

- 4° F to 140° F*

Load Capacity 350 sh tons

Part number 613000-Y-H-F (with closing signal)

API test load 525 sh tons

Weight 425 kg (937 Lbs)

Size O.D. 2.3/8“-7“

Bushings 613902-BC

Elevator Links 2.1/4” up to 3.1/2” (250t to 500t)

Working pressure Min 130 bar (1,885 Psi),

Maximum allowed pressure 210 bar (3045 Psi)

Required Flow rate Min 6,6 Gpm (25 l/m)Max 25 Gpm (94 l/m)

Minimum required clearness of hydraulic fluid NAS 9

Max temp hydraulic fluid + 60° C+ 140° F

Technical Data

12

DE

SC

RIP

TION

Couplings

Screw couplings male and female with connecting thread NPT – 3/8“ inner thread. All hydraulic connections have a bushing and a plug.

Safety equipment

Closing signalWhen the latch is completely closed, line “C” triggers a hydraulic pressure signal of 110 to 120 bar as a feedback signal, indicating elevator closed.

Improper / Unsafe Use

The VES-HCL350 Elevator must only be used for the designated purpose. When using the VES-HCL350 Elevator, the load of 350 sh tons must never be exceeded.

Identification

The identification area clearly identifies the Elevator area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of service and repair work.

Functioning

The HCL-350 elevator is designed in 2 halves of about the same weight for proper balance and easier opening and closing. Itis equipped with a latch and a latch lock combination. When the elevator is open, the pipe will be placed in the bushings.The HCL-350 elevatorhas exchangeable bushings, which allows the elevator to run with different types of pipes and pipe didameters.

1. Elevator is tilted to the pipe.2. Elevator will close on close command.3. Once the elevator is closed, latched and locked, the

driller will get a feedback signal stating this.4. Now the driller can pick up the pipe.5. Opening the elevator works vice versa

13

DE

SC

RIP

TIO

N

Main Dimensions VES-HCL 350

VES-HCL 350

Length [mm] A 913

Width [mm] B 1017

Height [mm] C 373

[mm] D 480

��

��

��

��

��

14

DE

SC

RIP

TION

Wear Bushing (optional)

Intend of Use:

B+V Wear Bushing for VES-CL-Bushing Elevators are designed for reducing the Wear of the Elevator and onlydesigned for being used with B+V VES-CL Bushing Elevators.

Function:

The B+V Wear Bushing for Bushing Elevators have to be choosen according to the size of the Bushing and the bore code according to the list below.Before assembling the B+V Wear Bushing to the Elevator check if it is the right one. The P/N on the B+V Wear Bushing has to be checked with the P/N in this manual.For assembling the B+V Wear Bushing, you have to make sure that all parts have to be assembled in the correct order and the screws have to be tightened properly.

21

Item 1: Elevator Body machined for Wear Bushing P/N XXXXXX-Y-WBfor example: P/N 613000-Y-H-F-WB (VES-CL 350 Elevator for use with Wear Bushing, Wear Bushing is not included)

Item 2:Wear Bushing AssemblyP/N 615985-BC

Bore code Pipe Size WB outside dia. B

Wear bushing

BC 103 2.7/8“ - -

BC 1043.1/2“

- -

BC 105 98,4 615985-105

BC 109 4.1/2“-5“ 131 615985-109

BC 111 5.1/2“ 146 615985-111

BC 1136.5/8“ 176

615985-113

BC 114 615985-114

BC 115 5.7/8“ 155 615985-115

other sizes on request

15

DE

SC

RIP

TIO

N

Hydraulic schematic

R

P

A2B1B2A1

A2

B1 Latch

A1

B2Elevator

Feedback12

2

1

2

1

2

1

2

23

1

23

1

MA

MB

C1

ABC

C2

1

16

DE

SC

RIP

TION

17

CO

MM

ISIO

NIN

GS

CO

MM

ISIO

NIN

G

COMMISSIONING

18

CO

MM

ISIO

NIN

GS

2. COMMISSIONING

Commissioning VES-HCL 350 Center latch Elevator

Blohm + Voss strongly recommends to accomplish the Elevator commissioning with the Blohm + Voss Commissioning.

Read manual before first use !

OK o Check crew is aware of all danger regarding handling the B+V tool.

OK o Go through manual with crew.

Prior to use of the Blohm+Voss Elevator following checks must be carried out :

Scope of supply

OK o Cross check all delivered parts

Hydraulic Characteristics

OK o Operating pressure 130 bar / 1885 PSI

OK o Volumetric flow 6.6 Gpm (25 l/m) to 25 Gpm (94 l/m)

OK o Hydraulic filter and regulator Filter installed in pressure line

Check and Lubrication

OK o Check for any damage and repair if needed

OK o Check elevator is in closed position.

OK o Check for correct seating of Hinge Pin and Latch Pin.

OK o Check Hydraulic Supply lines are disconnected.

OK o Apply grease to all greasing points until grease is visibly coming out of the bores.

OK o Check if elevator is installed as outlined in manual.

OK o Connect feedback lines.

OK o Check of all bolts, nuts, washers and lock wire are in place.

19

CO

MM

ISIO

NIN

GS

Function Test

OK o Check elevator opens by hydraulic pressure.

OK o Check feedback signal indicates elevator closed and latched.

OK o Check required bushings are installed before first use

OK o Check all bushing segments are of same size and serial number elevator

OK o Check if bushings are fixed correctly

OK o Check 18° shoulder with gauge P/N 600168 for wear

OK o Check all safety / lock wire is present.

OK o Check if feedback valve is present.

OK o Check elevator closes by hydraulic pressure.

OK o Pick up a pipe.

OK o Check if elevator opens after giving command “open elevator”

20

CO

MM

ISIO

NIN

GS

21

INS

TALL

ATI

ON

INSTALLATION

22

INS

TALL

ATIO

N

3. INSTALLATION

Installation in the links

1. Remove the cylinder bolts (2) from the cylinder covers and cylinder bodies. Install the elevator into the elevator links.

2. Make sure that cylinder connections, screws, nuts and cotter pins and/or safety springs are assembled correctly. Close and secure the link blocks (left and right hand cylinder bearing) and tighten the screw/nuts with torque wrench.

3. Fit the pins and use the cotter pins to secure them. Use new cotter pins only.

4. Now connect the hydraulic hoses.

Recommended torque:

For above mentioned bolts and nuts,use 399 Lbf-Ft / 542 Nm

Lifting and transport

WARNING: lIft the ves-cl elevAtoR oN the lIftING eARs oNly.

WARNING: IsolAte the elevAtoR fRom the hydRAulIc system WheN WoRkING oN It, exchANGING slIps seGmeNts etc.

WARNING: WeAR youR peRsoNAl pRotectIoN equIpmeNt At All tImes.

WARNING: keep dIstANce fRom the elevAtoR duRING opeRAtIoN ANd tRIAls.

1 2

Elevator Controlat Top Drive

B V supply

VES CL elevator

SERVICE LOOP

T P

A B C

CBA

23

INS

TALL

ATI

ON

Hydraulic oils

The below mentioned oils are recommended by B + V.

Brand Flash point °C Above -20°C Flash point °C Below -20°C

Aral 224 Aral Vitam GF 46 200 Aral Vitam GF 32

Castrol 200 Hyspin AWS-46 186 Hyspin AWS-32

Gulf 210 Harmony 46AW 202 Harmony 32AW

Shell 218 Tellus 46 209 Tellus 32

Finke 300 Aviaticon HY-HE-46 265 Aviaticon HY-HE-32

Fuchs 220 Renolin MR 10 210 Renolin MR 15

WARNING: eNsuRe to WeAR peRsoNAl sAfety pRotectIoN lIke Gloves ANd sAfety GlAsses WheN hANdlING hydRAulIc oIl ANd/oR GReAse. oIl ANd GReAse mAy be poteNtIAlly hARmfull foR skIN ANd eyes.

Schematic hydraulic plan with Feedback

R

P

A2B1B2A1

A2

B1 Latch

A1

B2Elevator

Feedback12

2

1

2

1

2

1

2

23

1

23

1

MA

MB

C1

ABC

C2

1

24

INS

TALL

ATIO

N Connecting the hydraulics The elevator 613000-Y-H-F has three connections on the rear (A, B and C). Connection A: The hydraulic pressure at connection “A“ closes the elevator

Connection B: The hydraulic pressure at connection “B“ opens the elevator

Connection C: When the elevator is completely closed via connection “A”, connection C applies hydraulic pressure, depending on the pressure in “A”.

WARNING: befoRe coNNectING the hydRAulIc poWeR equIpmeNt to the elevAtoR, cleAN All the couplINGs cARefully.

B

A

C

Installation of the hydraulics

Ensure that the controls are designed in such a way that, after a hydraulic or electric power black out, the actual situation of the valves doe not change. No movement in any part of the tool is allowed after the power, either electric or hydraulic or both, comes up again. The tool and load should always remain in a safe state.

Ensure that there are valves installed which allow the tool to be insolated between the hydraulic power rig lines and the tool. This is to prevent to have to shut down all rig power lines or HPU’s in case of maintenance, emergency or otherwise.

NOTE: The elevator is filled with hydraulic oil at delivery. Ensure it is filled when installing the elevator.

NOTE: Ensure to purge the air from the elevator before commencing work by opening and closing the elevator 10 x.

WARNING: eNsuRe ANy hydRAulIc lINes fRom ANd to the elevAtoR must be bouNd tIGht to the RIG stRuctuRe oR otheRWIse IN oRdeR to pReveNt the hoses fRom WhIplAshING IN cAse of AN INAdveRt fAIluRe / bReAkING of the hoses.

25

INS

TALL

ATI

ON

Installing and removing the bushing

General

A bushing consists of two segments in the elevator body . The body and the latch must be open in order to equip the elevator with the required bushing.

Make sure that both bushing segments have the same size and serial number. WARNING: befoRe ReplAcING the bushING, mAke suRe thAt theRe Is No hydRAulIc pRessuRe oN the hydRAulIc lINes ANd thAt the coNNectING lINes ARe dIscoNNected.

Removal of the bushings

• The elevator body must be open.• Remove the screws on the top of

the elevator.• Screw the handles into the bushing

segment.• Turn the segments for removal.

Installation of the bushing

• Before installing a new bushing, the seating area in the elevator must be cleaned and lubricated.

• Screw the handles into the bushing segment.

• Turn the segment into the body.• Fixate the segments with the

screws on top of the elevator.• Install new lock wire to secure the

screws.

Handling of bushings

Handle 613903

Turn out

26

INS

TALL

ATIO

N

Installation Checklist

Basically the elevator has to be installed as shown in the manual.

OK o Make sure the required bushings are installed before first use

OK o Make sure the bushings are fixated with the screws & lock wired

OK o Check 18° shoulder with gauge P/N 600168 for wear

OK o Make sure the feedback valve is correctly adjusted.

OK o Make sure the hydraulic pressure is switched on.

Hydraulic Connections

OK o Make sure QD`s are clean.

OK o Make sure the controls are connected to the Hydraulic Power Supply.

OK o Make sure the controls are switched on.

OK o Make sure the Hydraulic Lines are connected.

Function test

OK o Close elevator.

OK o Open elevator.

OK o Check signal elevator closed and latched“ is present.

OK o Check loose service tools are removed from the elevator.

27

OP

ER

ATI

ON

S

OPERATIONS

28

OP

ER

ATIO

NS

4. OPERATIONS

WARNING: mAINtAIN AdequAte sAfAty dIstANce.

WARNING: NeveR opeN the elevAtoR WheN the pIpe loAd Is stIll suspeNded by the elevAtoR.

WARNING: obseRve the elevAtoR coNtINuously WhIle closING to check If the elevAtoR Is pRopeRly closed.

Safety

• Make sure that ALL hydraulic lines are isolated (disconnected) before any work is carried out on the elevator.

• It is recommended to have the elevator operated by the driller. • The elevator is activated with a remote control valve, which may be actuated by hand or foot

depending on the type of valve and/or HMI-interface. • The driller (and or the floor man) must coordinate operation of the elevator and slips/spider so

one tool is engaged around the tubular before the other is disengaged. Thus, one or both tools continuously suspend the tubular during all stages of pipe handling operations.

Operation Running in

1. The elevator is lowered around the tooljoint and the command “close elevator” is given.2. A signal is given to the driller when the VES-HCL elevator is closed. 3. The pipe is made up.4. The driller lifts the elevator in order to pick up the load. 5. The slips/spider is commanded to “open”, simultaneously, the driller picks up the elevator while

the driller raises the spider/slips.6. The driller lowers the string into the hole.7. The driller sets the spider/slips. 8. Open the elevator and pick up a new section of pipe.

Operation Tripping out

1. The elevator is lowered around the tooljoint and the command “close elevator” is given.2. Observe the elevator is closed when the “elevator closed indication signal” is visible.3. Raise the spider/slips. 4. Pull out the string.5. Close the spider/slips6. Release the stringweight from the elevator by lowering it slightly7. Now running out the stand or joint. 8. When the pipe is running out, pick up the stand and set it back.9. Open the elevator and guide pipe out.10. Lower elevator and pick up the string at rigfloor.

29

MA

INTE

NA

NC

E&

IN

SP

ECTI

ON

MAINTENANCE& INSPECTION

30

MA

INTE

NA

NC

E &

INS

PEC

TION

General

If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an authorised service company.Weldings of the castings should be done only by Blohm + Voss Oil Tools or an authorised service company in according to Blohm+Voss welding procedure.

A regular preventative maintenance program should be established for all elevators. These written maintenance procedures should be given to the crew or maintenance personnel.

5. MAINTENANCE AND INSPECTION

Grease point 1 on the elevator

Grease point 2+3 on the elevator

Grease point 4 on the elevator

Daily lubrication

The elevator needs to be lubricated regularly on the following points. Use a grease gun:

Grease points:1. On top and bottom of the latch pin (2 nipples each).2. Lubricate springs daily.3. Check and lubricate latch opening arrangement daily.4. On top and bottom of the hinge pin (2 nipples each).

Daily Inspection

Inspect visually:• Latch Opening Arrangement.• Presence of all bolts, nuts, safety elements, lock wire. • Function of the Feedbacksignal.

Daily Test

Function the elevator daily. If any damage or malfunction were found, take the elevator out of service for repair.

Locking of screws

All Screws are normally secured by a mechanical bolt lock or with a safety wire. All other screws are secured by metal adhesive (Locktite). Ensure the correct retention method is applied.

31

MA

INTE

NA

NC

E&

IN

SP

ECTI

ON

Grease quality

In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Oil Tools): • Low-Viscosity grease Type AVIATICON Grease XRF.

Alternatively; use EP gear lubricating grease for greasing ”non-oil tight gear trains” Temperature range:• EP1 when temperature < 0°C/32°F • EP2 when temperature > 0°C/32°F

WARNING: eNsuRe to WeAR peRsoNAl sAfety pRotectIoN lIke Gloves ANd sAfety GlAsses WheN hANdlING hydRAulIc oIl ANd/oR GReAse. oIl ANd GReAse mAy be poteNtIAlly hARmfull foR skIN ANd eyes.

Picture: Dimension A

A

Elevator Type dimension A Partnumber Minimum [mm]

VES-CL 350 613000-Y 120,8

WARNING: mINImum eAR dImeNsIoNs ARe oNly vAlId WheN the elevAtoR Is IN otheRWIse Good coNdItIoN, does Not hAve excessIve WeAR, cRAcks oR otheR defects, oR pRevIous Weld RepAIR ANd hAs Not beeN mIsused. thIs INspectIoN cRIteRIA cAN Not oN theIR oWN deteRmINe the oveRAll coNdItIoN of the elevAtoR ANd Its suItAbIlIty foR coNtINued use.

Minimum ear dimensions

32

MA

INTE

NA

NC

E &

INS

PEC

TION

Bushing wear/bore code check

Wear of Equipment

Normal wear of bushings, bore and elevator ears caused by usage will eventually reduce the load capacity of elevators. The existence of cracks or the appearance of defects can indicate severe deterioration and even failures. Prompt attention is required either to remove the elevator from service immediately or to undertake appropriate repair.A wear condition in its early stages is common. Frequently, it results in a tool joint sticking to the elevator.Elevators showing hammer marks around the top of the bore should be closely examined to determine whether it is the elevator, the tool joint or both are faulty. To indentify the conditions of the 18° Elevator taper gauges are available for all B+V Elevators (P/N 600018). A set of gauges consists of an 18° gauge (GOOD) and a 15° gauge (BAD).

How to check the bushing the correct way

1. Fit the gauge to the inner bore of the bushing or the bore.2. Push the gauge against the bushing and start to move the gauge downwards

until the chamfer touched the 18° shoulder or to the bore.3. Check the result as follows:

Check of results

1. Using the GOOD gauge: If the gauge sits directly on the bushing without showing any clearance between gauge and bushing, the bushing is OK.

2. If the gauge shows space between the gauge and the bushing, you have to check with the second gauge.

3. Using the BAD 15° gauge: If the gauge shows any clearance between gauge and bushing, the bushing is OK.

4. If the gauge sits directly on the bushing without showing any space between gauge and bushing, take the elevator out of service.

WARNING: If the tApeR Is less thAN 15° tAke the elevAtoR out of seRvIce oR exchANGe the bushING.If the tApeR Is betWeeN 18° ANd 15°, Reduce the elevAtoRs loAd cApAcIty to 90%. NeveR use the elevAtoR WIthout A bushING.

1.

1.

2.

Blohm+Voss 18° and 15° gauge (P/N 600018)

Gap or no gap?

33

MA

INTE

NA

NC

E&

IN

SP

ECTI

ON

Tool Joint Wear Data Drill Pipe

Check for wear of the Bushing/Elevator by measuring the Center Bore diameter. The maximum wear on the Center Bore is: Nominal size + 0,25 inch. The following table shows the minimum required Tool Joint diameter, depending on the Center Bore and rating of the Elevator. As soon as the Tool Joint diameter falls below the rating line, the Bushing/Elevator or the pipe has to be changed (Contact B + V or a B + V Authorized Repair Center).

2

3

4

5

6

7

8

9

10

2 3 4 5 6 7 8

M

inim

um r

equi

red

Tool

Joi

ntD

iam

ter

(inch

es)

Actual Center Bore (inches)

Tool Joint Diameter "D"

Actual Center Bore "E"

500 tons

350 tons

250 tons

150 tons

100 tons

1000 tons

750 tons 250 tons

350 tons

500 tons

100 tons

150 tons

1000 tons

750 tons

34

MA

INTE

NA

NC

E &

INS

PEC

TION

Category IThis category involves observing the equipment during operation for indications of inadequate performance.When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination.The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.

Category IIThis is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.

Category IIIThis is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).

Category IVThis is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.

Equipment shall be:• disassembled in a suitable-

equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.

• inspected for excessive wear, cracks, flaws and deformation.

Procedure:• Corrections shall be made

in accordance with the manufacturer’s recommendations.

• Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)

Frequency

Periodic inspection

The recommended schedule for inspection of all kind of Elevators is as follows: Ongoing: IDaily: II6 Monthly: III1 Year: IV

The recommended frequencies apply for equipment in use during the specified period.

The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:• environment• load cycles• regulatory requirements• operating time• testing

• repairs• re manufacture

Non-periodic inspection

A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <-20° C (<-4° F).

Inspection

A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic/pneumatic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Oil Tools or an authorized service company.

Inspection categories acc. to API RP 8B

35

MA

INTE

NA

NC

E&

IN

SP

ECTI

ON

Critical Load Inspection

Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.

Dismantling Inspection

Generally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. Furthermore, control it prior to its being sent on the next job. • The Tool should be dismantled and

inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations.

• Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Oil Tools.

• Weldings at the castings should be done only by Blohm + Voss Oil Tools or an authorized service company in according to Blohm + Voss welding procedure.

• When need is shown in a field inspection, dismantle the Tool and arrange an inspection in a suitably equipped facility.

• Springs should be carefully visually inspected for excessive wear and obvious weakness.

36

MA

INTE

NA

NC

E &

INS

PEC

TION

Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

37

MA

INTE

NA

NC

E&

IN

SP

ECTI

ON

Check Category I (Ongoing observation)

Observe during operation for inadequate performance

Check List Category II (Daily)CHECK FOR THE FOLLOWING GENERAL ISSUES (but not limited to):

DESCRIPTION CHECKED SIGNATURE

1 Complete front page of check list for the records OK

2 Check for correct size of elevator or bushings OK

3 Check correct function elevator feed back signal OK

4 Check state of lubrication OK

5 Check functioning of elevator as a whole OK

Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to):


1 Hinge pins, bolts and retainers OK

2 Fixation of bushing segments OK

3 Screws, bolts, nuts, washers, retainers, springs and lock wire OK

4 Link block screws (check and tighten with 399 LBs.Ft / 542 Nm) OK

5 Check completeness and condition of warning plates and labels OK

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to):


1 Elevator Body and Door OK

2 Hing pins, bolts, nuts OK

3 Bushing Segments OK

4 Latch and Lug OK

5 Closing cylinder OK

6 Latch cylinder OK

Remarks

HYDRAULIC


1 Check for loose fittings, pipes, valves OK

2 Check for hydraulic leaks (hoses, valves and cylinders) OK

3 Check condition of hydraulic couplings and connection hoses OK

4 Check for correct functioning of the Elevator Closing Signal OK

Remarks_________________________________ _______________________________SUPERVISOR DATE

38

MA

INTE

NA

NC

E &

INS

PEC

TION

Check List Category III (every 6 months)

GENERALDESCRIPTION CHECKED SIGNATURE1 Carry out an Category II inspection OK2 NDT (MPI) critical areas. Some disassembly may be needed to do so OK

3 Check parts for wear according to allowable tolerances. OK

Remarks

_________________________________ ________________________SUPERVISOR DATE

Check List Category IV (every year)

GENERALDESCRIPTION CHECKED SIGNATURE1 Carry out an Category III inspection OK

2NDT (MPI) critical areas and load bearing components. Strip elevator to do so

OK

3 Replace all hydraulic hoses and fittings OK

4 Check condition of hydraulic valves and replace if necessary OK

Remarks

39

MA

INTE

NA

NC

E&

IN

SP

ECTI

ON

Critical Areas

Critical Areas - Latch

Critical Areas - Latch ear and nose

Critical Areas - Hinge area

Critical Areas - Latch area

40

MA

INTE

NA

NC

E &

INS

PEC

TION

Wear Bushing(all data in mm)

VES-CL 150 / VES-CL 1000

Bore code Dimension dia.new a

Bore dia. worn max a

615985-105-BF BC 105 98,4 99,99

615985-109-BF BC 109 131 132,58

615985-111-BF BC 111 146 147,58

615985-113-BF BC 113 176 177,58

615985-114-BF BC 114 176 177,58

615985-115-BF BC 115 155 156,58 a

Wear data criteria

Body Hinge Pin

(all data in mm) VES-CL 350

Dimension dia. new: 79,85

Bore dia. new max: 80,07Bore dia. worn max: 80,65

Latch Hinge Pin

(all data in mm) VES-CL 350

Dimension dia. new: 54,85

Bore dia. new max: 55,07Bore dia. worn max: 55,52

Wear data Wear Bushings

41

MA

INTE

NA

NC

E&

IN

SP

ECTI

ON

Trouble shooting

Elevator does not open

• Check hydraulic connections for damages

• Check hydraulic pressure and flow rate

• Check function and adjustment of control valve

• Check function of closing signal unit

Elevator does not close completely

• Check hydraulic connections for damages

• Check hydraulic pressure and flow rate

• Check function and adjustment of control valve

• Check hydraulic cylinders for wear and damages

• Check Latch and Latch Lock Springs for damages

42

MA

INTE

NA

NC

E &

INS

PEC

TION

Handling, storage and transport

Storage

Storage of the tool requires the following measures to be taken:• Ensure the tool is protected from water ingress• Ensure the tool is stored in such a way, that personnel cannot be wounded

by moving parts or sharp edges. If needed, secure the tool with ropes or otherwise in order to protect it from sliding due to ship movements.

Short term storage after use and less then 3 months

Preserve the tool: Grease all blank surfaces with grease: CylindersPreserve all other blank surfaces with Tectyl Type 864 or equivalentStorage: Store in a dry environment with humidity max 80%.Commissioning: Not needed

Long term storage over 3 months

Preserve the tool: Grease all blank surfaces with grease: Cylinders

Preserve all other blank surfaces with Tectyl Type 864 or equivalentStorage: Store in a dry environment with humidity max 80%Commissioning: As per procedure in the User Manual

Handling

Lift the tool by its lifting ears only.

Transport

When the tool is in it’s original crate, use a fork lift for lifting the crate only. The weight of the tool is indicated on the identification area of the tool, and also on its original transporting crate.

43

SIZ

E C

OM

PO

NE

NT

S

SIZE COMPONENTS

44

Bore Codes DP-Size 18° Bore Code2.3/8” EU 101

2.7/8” IU 102

2.7/8” EU 103

3.1/2” IU 104

3.1/2” EU 105

4” IU 106

4” EU 107

4.1/2” IU+IEU 107

4.1/2” EU 109

5” IEU 109

5.1/2” IEU 111

6.5/8” IEU 114

5.7/8” 115

Tubing2.3/8” P 129

2.3/8” U 130

2.7/8” P 131

2.7/8” U 132

3.1/2 P 133

3.1/2 U 134

4 P 135

4 U 136

4.1/2” 137

4.1/2” 138

6. SIZE COMPONENTS

45

For Drill Collar with Zip Groove3.1/8” 206

4.1/8” 181

4.3/4” 182

5.1/4” 183

5.1/2” 184

5.3/4” 185

6” 186

6.1/4” 187

6.1/2” 188

6.3/4” 189

7” 190

7.1/4” 191

7.1/2” 192

7.3/4” 193

8” 194

For Drill Collar without Zip Groove3.1/8” 308

3.1/4” 271

3.3/8” 309

3.1/2” 272

4” 273

4.1/8” 274

4.1/2” 275

4.3/4” 276

5” 277

5.1/8” 278

5.1/4” 279

5.1/2” 280

5.3/4” 281

6“ 282

6.1/8“ 283

6.1/4“ 284

6.3/8“ 285

6.1/2“ 286

6.3/4“ 287

Bore Codes

47

DR

AW

ING

S&

SPA

RE

PAR

TS

DRAWINGS& SPARE PARTS

48

DR

AW

ING

S&

SPA

RE PA

RTS

Pos. Qty Part no. Description

1 1 613005 Basic parts for hydraulic operation

2 1 613040 Mechanic Kit

3 1 613055 Hydraulic Assembly 7/16-20 JIC

PN: 613000-Y-H-F Parts List

PN: 613000-Y-H-F Elevator VES HCL-350 hydraulic operated with Feedback

7. DRAWINGS AND SPARE PARTS

49

DR

AW

ING

S&

SPA

RE

PAR

TS

PN: 613005 VES-HCL 350 Basic parts for hydraulic operation

35 67 17 18

12

4

14

15

19

10

11

12

8

9

19

2021

22

24

24

23

16

50

DR

AW

ING

S&

SPA

RE PA

RTS


1 1 613001-BF HCL 350 Body

2 1 613002-BF HCL 350 Tür/Door

3 1 613542-BF Latch

4 1 613502 Latch Pin

5 1 613506* Latch Spring

6 1 612543-1* Latch Lock

7 1 612507* Latch Lock Spring

8 1 613510-2 Hinge Pin

9 1 615021* Dowel Pin

10 2 613902-1 Holding plate

11 4 617520* Safety sheet

12 4 613902-2* Screw

13 2 612556 Fitting Key

14 2 613783* Washer with TAP

15 2 613003* Screw

16 1 612552* Nut

17 1 612559* Screw


19 3 612515* Grease Nipple

20 2 671642* Warning sign "GREASE DAILY"

21 1 671638* Warning sign Blohm + Voss

22 1 613921* Label: Patent Number

23 2 613903* Bowl Fitting Handle

24 3 612518* Protection Cap

25 1 613129* Sticker Service Hotline (not shown)

* Spare Parts

PN: 613005 Parts List

51

DR

AW

ING

S&

SPA

RE

PAR

TS

PN: 613040 Mechanic Kit

D

29

31

D (2 : 5) 31

31

18 3

52

DR

AW

ING

S&

SPA

RE PA

RTS

570,9

27

7

21

11

4

25

81

28

6

22

5

131,87

238,

8523,5

53

DR

AW

ING

S&

SPA

RE

PAR

TS

25

12

25

26 9 2419 10

30

50

18

23

C (1 : 2)

16

17

13

14

15

54

DR

AW

ING

S&

SPA

RE PA

RTS


1 1 613020 Latch Actuator

2 1 613006-2 Protection Frame XS

3 1 613042-1 Switch holder

4 1 612015 Hand Bearing (right)

5 1 612015-1 Hand Bearing (left)

6 1 613925-T Elevator Cylinder Protection

7 1 613016 Cylinder Protection

8 1 612544* Extended Safety Latch Lock Pin

9 1 622515* Safety Spring

10 1 612025 Bolt

11 2 612922-T Hitch Pin with swivel Handle

12 1 612024 Bolt

13 1 613089* Actuation bolt

14 1 755135 Dowel Pin

15 1 613087* Spring for actuation pin

16 1 613043* Screw


18 5 735854* Washer

19 2 615879* Washer

20 6 612979 Screw HD Gr.8

21 4 612980 Screw

22 4 612976 Hex. Nut


24 2 612679* Washer

25 6 752339* Cotter Pin

26 1 645008 Set Screw

27 3 671640* Warning sign "Hands" - sticker

28 2 611524* Warning sign "don`t touch"

29 2 613979* Warning sign Link block bolts


31 4 612979-2* Screw

* Spare Parts


55

DR

AW

ING

S&

SPA

RE

PAR

TS

PN: 613056 Hydraulic Assembly

C B A

C1

C2

MB

MA

1

3 2

1

3 2

PRDB-LAN

PRDB-LAN

CXBA-XCNCXBA-XCN

CXAD-XAN CXAD-XAN

CXAD-XCN

1

2

1

2

1

2

1

2

2 1

SCCB-LAN

Feedback

Elevator B2

A1

LatchB1

A2

A1 B2 B1 A2

18

18

17.5

17.4

1010

8

10

1817.6

17.3 18

10 16 17.2 9 8

10 16

8

17.2

10

17.7

7

14

15

7

6

17.16

17.1

11

12

13

11

11

13

12

11

55

13

P

R

2

2

(PN 2037)

(PN2017)

(PN2008)

(PN2008)

(PN 2008)

(PN 2003)

(PN 2017)

(PN 2036)

4

2120 20

19

19

56

DR

AW

ING

S&

SPA

RE PA

RTS


1 1 613023 HCL 350 Elevator control manifold assembly

2 2 612916-T Hydraulic Cylinder TYPE T

3 1 613050* Directional Poppet Valve

4 1 613047 Connection plate

5 2 612985 Blind screw

6 2 612987 Straight Connection

7 2 660587 Screw-in socket, straight

8 3 612986-U Swiveling Screw Fitting

9 1 613035 90° Adapter

10 6 612911-U Adapter

11 4 612984 Adapter NPT-JIC

12 2 612988* Quick Coupling Coupler

13 2 612989* Quick Coupling Nipple



16 1 613051* Set of hose assemblies for VES HCL 350

17 4 613085 90° Adapter

18 1 755355 Plastic protective coil sleeve

19 4 612995* Dust Protection Coupler


21 1 755354 Plastic protective coil sleeve

* Spare Parts


57

DR

AW

ING

S&

SPA

RE

PAR

TS

2

1

5

4

3

ca. 5

5 m

m

ca. 7

1 m

m

PN 613023 HCL 350 Elevator control manifold assembly

Default setting of the valves:Item 2: 2017 (2x) about 55 mm of the blockItem 4: 2037 approximately 71 mm of the block


1 1 613024 HCL 350 Elevator control manifold

2 1 2037 Direct-active Relief Valve

3 3 2036 Check valve

4 2 2017 Reducing/Relieving: 3 Port: Direct Acting

5 2 2008 Check Valve


58

DR

AW

ING

S&

SPA

RE PA

RTS



1 2 612994* Hose Assembly 9"

2 1 613062* Hose Assembly;DN 6 800 mm lg;

3 1 613064-1* Hose Assembly;DN 6 1250 mm lg;




7 1 613054* Hose Assembly;DN 6 190 mm lg;


* Spare Parts

PN: 613051 Set of hose assemblies for VES HCL 350

2

5

(PN2017)

6

3

8

7 1

P

R

(PN 2037)

4

(PN2008)

(PN2008)

(PN 2008)

(PN 2003)

(PN 2017)

1

(PN 2036)

2

C

A2

A

C1

C2

MB

B

1

3 2

MA

2 3

PRDB-LAN

CXAD-XAN

CXBA-XCN

B2

CXBA-XCN

CXAD-XAN

1

1

2

1

2

1 1

PRDB-LAN2

2 1

A1

A1

SCCB-LAN

B2

B1

CXAD-XCN

B1

A2

Elevator Latch

Feedback

59

DR

AW

ING

S&

SPA

RE

PAR

TS

PN: 612916-T Hydraulic cylinder

pm a x = 2 1 0 b a rS t r o k e = 2 0 5 m m

P i s t o n / P i s t o n R o dø 4 0 / ø 2 5 , 4 m m

ø 3 5

50

1 / 4 - 1 8 N P T5 5 0

3 4 2 . 9

612916-T

60

DR

AW

ING

S&

SPA

RE PA

RTS

PN: 613005-RSP Parts List


Spare Parts for One-Year Operation


5 1 613506* Latch Spring

6 1 612543-1* Latch Lock

7 1 612507* Latch Lock Spring

9 1 615021* Dowel Pin


12 4 613902-2* Screw

14 10 613783* Washer with TAP

15 2 613003* Screw

16 1 612552* Nut

17 1 612559* Screw



20 6 671642* Warning sign "GREASE DAILY"


22 3 613921* Label: Patent Number

23 2 613903* Bowl Fitting Handle


25 3 613129* Sticker Sevice Hotline


8 1 612544* Extended Safety Latch Lock Pin

9 3 622515* Safety Spring

13 1 613089* Actuation bolt

15 1 613087* Spring for actuation pin

16 1 613043* Screw


18 15 735854* Washer

19 6 615879* Washer


24 6 612679* Washer

25 20 752339* Cotter Pin

27 9 671640* Warning sign "Hands" - sticker

28 6 611524* Warning sign "don`t touch"

29 6 613979* Warning sign Link block bolts


31 4 612979-2* Screw

61

DR

AW

ING

S&

SPA

RE

PAR

TS



3 1 613050* Directional Poppet Valve





17 1 613051* Set of hose assemblies for VES HCL 350

18 1 755355* Plastic protective coil sleeve



21 1 755354* Plastic protective coil sleeve

62

DR

AW

ING

S&

SPA

RE PA

RTS

blohm+voss pipe handling equipment ves-hcl 350 … r… · ves-hcl 350 elevator hydraulically...

Documents