Distributors For:

Branch Directory:

149 Glasgow Road Wellheads Road Wishaw Farburn Industrial Estate

Lanarkshire Dyce, Aberdeen ML2 7QJ AB21 7HG Tel 01698 355711 Tel 01224 723434 Fax 01698 359299 Fax 01224 723545 Fleming Close Woodland House Segensworth East Unit 2, Hall Dene Way Fareham Seaham Grange Ind Est Hampshire Seaham PO15 5SB SR7 0PU Tel 01489 588398 Tel 0191 521 4111 Fax 01489 588381 Fax 0191 521 1616

E-mail sales@mbairsystems.co.ukwww.mbairsystems.co.uk

www.airwinch.co.uk

blowers and low pressure compressors

The reference name in the pressure business

Our policy of continuous innovation and development means great emphasis is placed on a strategic programme within the enlarged group to offer state of the art solutions to better meet market expectations. Our main aims are : reducing noise emissions, reducing power consumption, ease of maintenance, measurable improvement in productivity.

With experience dating back more than a century, the Ingersoll Rand group offers to the market a world-class range of air blowers and compression equipment used to provide air/gas volumes at varying pressures above atmospheric, and for vacuum duties.

Today HIBON is part of Ingersoll Rand and wants to offer its customers the experience and the responsiveness of this well known multinational organisation. Our objective is to supply quality products together with top level service anywhere in the world.

flow

m3/h

Atmospheric pressure

A strategy aimed at performance and quality

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Range of Products

Ingersoll Rand Air Solutions today encompasses a full range of solutions starting with air compressors using all compression technologies, and including air and cooling water treatment systems, turnkey installations, Auditing services and AirCare programs.

By offering single-source system capability from implementation to operation, Ingersoll Rand provides customers with reliable, energy effi cient and cost saving air system solutions, allowing customers to focus on their operation and never have to worry about the quality of their compressed air.

Other Solutions

ISO 9001 certifi ed for the design, manufacture and maintenance of blowers and compressors, INGERSOLL RAND are dedicated to quality, through the quality of its people and performance of their production equipment.

Product Flow Vacuum / Pressure

Positive Displacement Blowers20-25000 m3/h12-14705 cfm

500 mbar abs (15’’Hg)1 bar eff (14.5 psig)

Vacuum Air Injection Blowers100-9000 m3/h59-5294 cfm

80 mbar abs (24’’Hg)

Dry Bulk Truck Pressure Blowers (Truckstar)

110-1700 m3/h65-1000 cfm

500 mbar abs (15’’Hg)1,2 bar eff (17.4 psig)

(intermittent)

Process Blowers (Special Seals & Materials)

20-25000 m3/h12-14705 cfm

500 mbar abs (15’’Hg)1,8 bar eff (26 psig)

(two-stage)

Water injection positive displacement blowers

20-45000 m3/h12-26470 cfm

500 mbar abs (15’’Hg)1 bar eff (14.5 psig)

Oil Free Screw Compressors300-8500 m3/h177-5000 cfm

250 mBar abs (7.4’’Hg)3,5 bar eff (50 psig)

Multistage Centrifugal Blowers1000-40000 m3/h589-23530 cfm

500 mbar abs (15’’Hg)1,1 bar eff (16 psig)

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A multi market positioning

Industrial

Environment

Cement and minerals

Chemical Industries

Pulp Paper

Energy / Power

Transport(Truck market)

Markets

Fixed or mobile pneumatic conveyoing

Centralised cleaning systems Vacuum handling systems

FluidisationCristallisation

Compressed air for ballastingMechanical steam compression

DesulfurisationSonar interference

FiltrationBiological aeration

Biogaz recovery / Methane suctionFilter cleaning

Sewage treatmentDigestorsOxydation

Combustion airGas desulfurisation Homogenisation

Mechanical steam compressionVacuum fi ltration

Boiler feedVSA (Vacuum Swing Absorption)

Gas circulation Felt conditioning

Impregantion / DewateringBand fi lter dewatering

Centralised cleaning systems /Vacuum handling systemsDust removal / Air for

fl uidised bedsFluidisation

Pneumatic conveyingCompressed air for ballasting

Gas Liquifying Carriage pressurization

X

X

X

XXXX

X

ApplicationsSIAV TS Process

X

X

X

X

SMEStandard Blowers HCS

X

X X

X X

X X

XXX XXX X

XX

X XX

X XXX

XXXXXXXX

XXX

XXX X

XX XXX X

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X

X

Field ServiceGlobal customer support effi ciency, guaranteed, and fast

■ Repair in our workshop- Capability and infrastructure- Environmental, heath & safety approved- Fast turn-around- Urgent repairs- Special reports

■ Spare parts- Kan Ban stock- Fast delivery- Service kits for routine product maintenance

■ Service Exchange- Standard exchange offer- Tested- Guaranteed

■ On site service- Fast response- On site training- Advice and technical support- Specifi c service contract

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Standard positive displacement BlowersS2H22>S2H52 series

- Flows from 35 m3/h (20 cfm) to 1 150 m3/h (675 cfm)- Pressures to 1 bar g.* (14.5 psig)- Vacuum to 500 mbar abs (15 “Hg)■ Two lobe construction.■ Four bearings standard with drive shaft suitable for V-belt and direct drives.■ Bearing life : 50 000 hours. ■ Available in 50 mm (2“), 75 mm (3“), 100 mm (4“) and 125 mm (5“) gear sizes.

* Depending on the model

SN series

- Flows from 20 m3/h (12 cfm) to 25 000 m3/h (14705 cfm)- Pressures to 1 bar g.* (14.5 psig)- Vacuum to 500 mbar abs (15 “Hg)■ Tri-lobe construction with built-in pulse control system to reduce pulsations and noise.■ Five bearings standard with drive shaft suitable for V-belt and direct drives.■ Oil splash lubricated bearings for long service.■ Piston rings and labyrinth seals.■ Heavy duty casing and end plates with cast ribs for strength.■ Heavy duty roller bearing at shaft end.■ Helical gears located on the drive end for more input torque capability.■ Better balancing to withstand fatigue.

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Truckstar Blowers

- The Truckstar range has been developed specifi cally for dry bulk transfer applications on trucks for the cement, fl y ash, lime, fl our, powder, sugar, plastic pellets, sand grain industries…- Flows of 1100-1700 m3/h (647-1000 cfm)- Pressure to 1.2 bar (17.4 psig) gauge- Vacuum to 500 mbar abs (15 “Hg)■ Tri-lobe construction with pulsation control ports for smoother operation.■ Clockwise and anti-clockwise rotation.■ Oil splash lubricated bearings and large capacity sumps.■ Double ring feder and gear retainers for more input torque capability.■ Heavy duty casting ribbed for rigidity and noise attenuation.■ Built-in melting plugs for temperature protection.

Vacuum Air Injection Blowers

SIAV-VTB series- Flows of 100 -9000 m3/h (59-5294 cfm)- Pressure to 1 bar (14.5 psig) gauge- Vacuum to 80 mbar abs (24 “Hg)

■ Air-cooled.■ Tri-lobe construction to reduce pulsations, noise level and vibrations.■ Five bearings standard with drive shaft suitable for V-belt and direct drives.■ Helical gears located on the drive end for more input torque capability.■ Oil lubrication and large oil sumps to improve bearing life.■ No need for vacuum relief valve. Can operate even with blanked inlet.■ High vacuum and effi cient on wet and dry products.■ VTB 820 A with Spark resistant bronze impellers in accordance with ADR 2002.Available as packages

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Blowers Package

Silent fl ow

- High pressure range (13 models) - Medium pressure range (9 models) - Flows from 15 m3/h (9 cfm) to 9 000 m3/h (5294 cfm)- For air and neutral gases - Differential pressure to 1 bar (14.5 psig) gauge - Vacuum to 500 mbar abs (15 “Hg)■ Minimum footprint.■ Easy fi lter and oil changes.■ New ergonomic and compact design. ■ High noise attenuation. ■ Automatic belt tensioning system. ■ Enclosure developed to meet stringent noise levels. ■ Forced ventilation by motorized fan unit. ■ Extended range giving optimum blower package selection capability for any duty. ■ Package totally CE safety compliant. ■ Silencers EPD compliant (European Pressure Directive).

Bloc 1

- Flows from 40 m3/h (24 cfm) to 14 000 m3/h (8235 cfm) - Differential pressure to 1 bar (14.5 psig) gauge - Vacuum to 500 mbar abs (15 “Hg)■ For air and neutral gases. ■ Oil free compression. ■ Easy fi lter cartridge change.■ Enclosure available.

Baseplate design

- Flows from 15 m3/h (9 cfm) to 25 000 m3/h (14705 cfm)- Differential pressure to 1 bar (14.5 psig) gauge

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SME and V-CENTRIF series

- Flows 10000-40000 m3/h (5883-23530 cfm)- Pressure to 1.1 bar (16 psig) gauge- Vacuum to 500 mbar abs (15 “Hg)■ Vertically split cast iron casing.■ Cast or riveted type impellers dynamically balanced.■ Carbon ring seals to reduce air leakage and improve effi ciency.■ Cast aluminium bearing housing for better heat dissipation.■ Oil splash lubricated bearings with constant level oiler to ensure long bearing life.■ Balancing piston on larger models for counteract thrust load on bearings.■ Optimised ratios of impellers vs diffuser diameters and large turning radius of inter-stage channel for higher effi ciencies.■ Each unit can be equipped with a control panel using a programmable logic controller with an operator interface for highly user-friendly operation.

Multistage Centrifugal Blowers

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Oil Free Screw Compressors HCS series

- Flows to 8 500 m3/h (5000 cfm)- Pressure to 3, 5 bar (50.75 psig) gauge- 250 mBar abs (7.4’’Hg)■ Air-end manufactured from high grade cast iron directly connected to an integral gear box.■ Forged steel rotors for constant performance.■ Calculated tolerances between rotors and body to optimise effi ciency.■ Anti-friction bearings optimised for maximum reliability.■ Mechanically driven oil pump from main shaft with integral oil tank and external oil/air heat exchanger.■ Complete packages including accessories and control system.

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These units can be designed to handle a wide variety of gases. Various materials (Cast, iron, bronze, Stainless, Steel, Titanium, Cupro…) and sealing designs are available to meet most process require-ments and international standards.

■ Five bearings standard, designed for V-belt or direct drive.■ Oil lubrication at both ends with large sumps.■ Wide choice of construction material to meet process requirements.■ Complete packages including accessories and control system.

Process Blowers

SNS Series for neutral gasesBiogas, N

2 , Ar , CH

4 , H

2 , He…

- Flows to 25 000 m3/h (14705 cfm)- Pressure to 1,8 bar (26 psig) gauge- Vacuum to 500 mbar abs (15 “Hg)■ Shaft seal : lip seal, Double lip seal, single mechanical seal, double mechanical.■ Main seal : piston ring seals, piston ring + labyrinth seals, lip seal + labyrinth seals.

SNP Series for dangerous gasesO

2 , O

3 , H

2S , CO

2 …

- Flows to 25 000 m3/h (14705 cfm)- Pressure to 1,8 bar (26 psig) gauge- Vacuum to 500 mbar abs (15 “Hg)■ Shaft seal : lip seal.■ Main seal : carbon rings, double mechanical liquid seal, carbon rings + single gas lubricated seal, double gas lubricated seal.■ 100% oil free gas guaranteed.■ This series can be used in cryogenic applications (minimum inlet temperature up to -160 °C).

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Silent Fl ow Plus

SF-Plus Blowerand vacuum systems

Extended range gives optimum blower package selection capability for any duty • Flow Rates: 100 m3/h (60 cfm) up to 7900 m3/h (4600 cfm) • Differential pressure up to 1000 mbar (15 psig) • Vacuum up to 500 mbar absolute (15“Hg)

High and Medium-pressure ranges to meet your needs. Package is totally CE compliant and silencers are EPD compliant. Reduced noise levels due to the effi cient noise enclosure and a specially designed ventilation baffl ing system.

Enclosure capable of operation at high ambient temperatures; hot- air extraction by means of a high capacity, electrically operated ventilation fan.

Hinged doors as standard (sizes 1 to 3). The belt tension is adjusted automatically by the motor weight with pivot base. “Plug and Play” design, factory assembled package. Easy access to package, easy maintenance. Each package is designed and built to ensure the smallest foot print.

Benefi ts

Applications• Water treatment aeration• Pneumatic conveying• Combustion Air• Centralised Cleaning• Fluidisation• Homogenisation• Gas Compression• Oxidation Air• Filter Scouring

• For high-pressure applications, Silent Flow Plus blower packages are equipped with SN Series three-lobe blowers featuring internal Pulsation Dampers.

• For medium-pressure applications Silent Flow Plus blower packages are equipped with S2H series Two Lobe Blowers

The Silent Flow Plus range is made up of a group of rotary lobe blowers designed to circulate air or neutral gases in a non-hazardous environment. This range is comprised of a wide choice of high and medium pressure models. It incorporates recent requirements of EPD (European Pressure Directive) and CE safety issues.

Silent Flow Plus range :

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Acoustic enclosure The enclosure is built to withstand harsh weather conditions and ensure a long life. Forced ventilation is by a motorized fan unit. The acoustic material lining the walls is flame-retardant.

InstallationAll blower packages are supplied fully assembled on a palletized base provided with a ground connection. The silencer base is connected to the base by a braided strap. The standard “Pressure” version packages have a pressure gauge connected to the discharge and an inlet filter restriction indicator.

Transmission Silent Flow Plus packages are fitted with a Belt Pulley transmission. Our belt tensioning system allows automatic adjustment of the motor position. That mechanism permits the installation of motors of various designs and masses (iron and light alloy enclosures, NEMA standards, IEEE 841, etc). Following the first start-up, you will save maintenance time on Subsequent Belt/ Pulley adjustments.

The suction filter-silencer Combines sound attenuation and filtering functions. Filtration protects blowers against premature wear and tear. The silencer dampens pulsations and reduces noise to your local sound environment.

Silencer base Rests on anti-vibration mounts to reduce dynamic forces, it supports the blower/motor assembly, and inlet filter silencer. The design is totally reactive to ensure a broad spectrum sound attenuation without risk of fi brous migration to the downstream process.

Discharge Assembly Comprising of a pipe fitted with a factory-calibrated safety relief valve isolated pressure gauge, check valve and a flexible connector.

The blowers - For high-pressure applications, Silent Flow Plus HP packages

are fitted with SN Series Three lobe blowers featuring Internal Pulsation Dampers.

- For medium-pressure applications, Silent Flow Plus MP packages are fitted with S2H Series.

Starting valve / Unloading valve (optional) This device prevents high inrush on your power network when starting the motor. It is often necessary for star/delta starting.

Check valve Made of aluminium and santoprene, this valve is totally corrosion-proof. The full bore minimizes pressure losses.

Oil change The high-pressure range blowers come with an oil change system consisting of two check valves with internal pistons and safety caps (one per housing).

Options (Standard)- Temperature gauge at discharge- Temperature switch at discharge- Thermostat inside the enclosure- Pressure switch at discharge

Options (Non-standard) - Discharge pressure switch- Vacuum switch - Filter differential switch- Anti Condensation heaters - Motor PTC Thermistors

Package components

1

23

10

9

5

4

11

7

6

8

Rep Designation1 Blower2 Motor3 Base frame silencer4 Belt guard5 Motor support6 Spring7 Inlet fi lter8 Outlet9 Safety valve10 Check valve11 Anti-vibration mounts

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High Pressure range

Medium Pressure rangeSize 00 0

Sile

ntfl o

w P

LUS

SF P

LUS

M

00/

0.5

SF P

LUS

M

00/

1.5

SF P

LUS

M

0/1

.5

SF P

LUS

M

0/3

.5

SF P

LUS

M

0/5

.5

SF P

LUS

M

0/5

.5

Max Flow m3/h (cfm) 100 300 325 600 650 900

60 170 190 350 380 530

Max Pressure. in mbar / in psig

700 700 700 620 620 550

10 10 10 9 9 8

Blowers S2H22 S2H32 S2H32 S2H42 S2H52 S2H52

Size 00 0 1 2 3 4 5

Sile

ntfl o

w P

LUS

SF P

LUS

H

00/

1

SF P

LUS

H

0/2

SF P

LUS

H

0/3

SF P

LUS

H

1/4

SF P

LUS

H

1/6

SF P

LUS

H

2/6

SF P

LUS

H

2/1

1

SF P

LUS

H

2/1

7

SF P

LUS

H

3/2

2

SF P

LUS

H

3/2

5

SF P

LUS

H

3/4

2

SF P

LUS

H

4/5

5

SF P

lUS

H

4/7

0

SF P

LUS

H

5/9

0

Max Flow m3/h (cfm) 300 460 650 830 1000 1250 2300 2500 4050* 3700 4200 6000 6400 7900

180 270 380 500 6000 730 1400 1500 2400 2200 2500 3600 3800 4600

Max Pressure. in mbar/ in psig

1000 1000 1100 1000 1100 1100 1000 1000 800 1100 930 1000 900 900

14,5 14,5 16 14,5 16 16 14,5 14,5 11,5 16 13,5 14,5 13 13

Blowers SN801

SN802

SN803

SN804

SN806

SN806

SN811

SN817

SN822

SN825

SN842

SN855

SN870

SN890

For high-pressure applications, Silent Flow Plus HP packages are fitted with three lobe blowers featuring Internal Pulsation Dampers. There are 12 units in the SN Series tri-lobe range covering fl ow rates up to 7900 m3/h (4600 cfm) at a differential pressure of 1000 mbar (15 psig) max or a vacuum of 500 mbar (15“Hg) max.

For medium-pressure applications, Silent Flow Plus MP packages are fi tted with two lobe blowers. There are 4 units covering fl ow rates up to 900 m3/h (530 cfm) at a differential pressure of 700 mbar (10 psig) max or a vacuum of 500 mbar (15“Hg) max.

Performance

* at 800 mbar eff / 11,5 psig

** at 700 mbar eff / 10 psig

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* at 500 mbar eff / 7 psig

Silent Flow Plus Overall Dimensions

With enclosureType A (mm/inch) B Bc E F Fc G H (max) Hc K

SF PLUS H/M 00770 595 720 163 413 480 40 770 850 812

30“ 1/3 23“ 3/7 28“ 1/3 6“ 3/7 16“ 1/4 18“ 8/9 1“ 4/7 30“ 1/3 33“ 1/2 32“

SF PLUS H/M 01200 831 1000 180 565 650 50 1014 1210 1295

47“ 1/4 32“ 5/7 39“ 3/8 7“ 22“ 1/4 25“3/5 2“ 40“ 47“ 2/3 51“

SF PLUS H 11450 921 1066 194 528 602 67 1131 1336 166857“ 36“ 1/4 42“ 7“ 2/3 20“ 4/5 23“ 5/7 2“ 2/3 44“ 1/2 52“ 3/5 65“ 2/3

SF PLUS H 21730 1128 1405 230 640 852 67 1236 1526 2062

68“ 1/9 44“ 2/5 55“ 1/3 9“ 25“ 1/5 33“ 1/2 2“ 2/3 48“ 2/3 60“ 81“ 1/6

SF PLUS H 32100 1305 1677 275 721 961 67 1535 1815 2404

82“ 2/3 51“ 3/8 66“ 10“ 5/6 28“ 2/5 37“ 5/6 2“ 2/3 60“ 3/7 71“ 1/2 94“ 2/3

SF PLUS H 42500 1445 1800 320 765 900 100 1900 2600 3435

98“ 3/7 56“ 8/9 70“ 6/7 12“ 3/5 30“ 1/8 35“ 3/7 4“ 74“ 4/5 102“ 1/3 135“ 1/4

SF PLUS H 52135 1980 2260 472 525 630 180 2410 2795 320684“ 78“ 89“ 18“ 4/7 20“ 2/3 24“ 4/5 7“ 94“ 7/8 110“ 126“ 2/9

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Service Exchange - Maintenance & Service - Service Contract

Service Center

Service eXcHANGe Guarantee your production capability

• Fast dispatch of the exchange machine • Large range of machines ready to ship • Performance certified as identical to your original machine • 12-month warranty • Price includes the return of your blower

MAiNTeNANce & ServiceTo your original specifications

• More than 100 years of technical and industrial experience• Cleaning system keeping the component integrity• Spare parts with supplier warranty (over 20 000 parts in stock)• Available for standard service• Guarantee on the quoted lead-time• Similar test as a new machine• Technical survey in link with our technical department• Expertise and application recommendation available on demand

ON-SiTe TecHNicAL SUPPOrT Bring our expertise to you • Installation, commissioning, service, and maintenance on-site • Diagnostic and breakdown service • Qualified technical service with the full support of our technical department

Service cONTrAcTSMaximize uptime • Keep costs under control• Personal contract possibilities• Scheduled maintenance• Priority service in an outage• Reduce downtime

All repairs and service are done in conformity with the highest industrial standards and completed by a team of experienced technicians and engineers. IR embraces its responsibilities to operate in a manner that protects the environment and human health and safety in order to support the company’s long-term growth and reputation as a responsible corporate citizen.

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Other Solutions

Standard positive displacement blowers (bi-lobe and tri-lobe)

Multistage centrifugalBlowers

Oil Free Screw compressors

flow

m3/h

Atmospheric pressure

6 7

HCS SeriesSingle stage oil-free screw compressor technologies

For any gas compression application in where it is essential to avoid oil contamination of the gas or the system in which it is being used, Ingersoll Rand have a range of rotary screw compressors designed to produce “Oil free“ air. This product is particularly used in pneumatic conveying systems where product contamination can be expensive. These single-stage

screw compressor sets are produced as standard units and suitably customised with an extensive range of accessories and optional configurations which can provide customised solutions. To meet the majority of requirements, pressures are available to 4,6 bar abs (52.7 Psig) or vacuums down to 190 mbar abs (5.6 “Hg abs).

General

2 3

HCS Series Single stage oil-free screw compressor technologies

Screw compressors are an optimum solution for all applications requiring oil-free gases: • Pneumatic conveying of bulk materials in the petrochemical, chemical, pharmaceutical and foodstuffs industries, cement works...• Sewage treatment (aeration) and drinking water treatment (ozonation)...• Vacuum handling systems in the paper industry, printing shops, glassworks...• Filter cleaning in the mining, iron, and steel industries • Homogenisation, fluidisation, desulphurisation of combustion gases• Vacuum units• Pressurisation of ballasts• Aeronautical applications (jet engines starters).

Applications

2 3

HCS dry screw-type compressors are perfectly suitable for all applications requiring flow from 500 m3/h (290 cfm) to 8000 m3/h (4700 cfm) at a maximum positive pressure of 3.5 bar g ( 50.8 Psig) and 190 mbar abs (5.6 “Hg abs ) of vacuum.

Range

HCSDry Screw Compressor

PackageHCS 9 HCS 14 HCS 26 HCS 42 HCS 72

Max Flow m3/h/ cfm

1150 1600 2900 5000 8000

675 940 1705 2940 4700

Pressure max in bar eff/ in psig

3,5 3,5 3,5 3,5 3,5

50 50 50 50 50

Air End CD 9 S CD 14 S CD 26 S CD 42 S CD 72 S

The HCS series are air-cooled, twin-shafted positive displacement compression machines. Each shaft contains two synchronised gears (male and female) which rotate in opposite directions these gears which are located outside of the compression chamber and so the compressed gas can be

said to be completely “Oil-free“. After compression the gas is discharged through the outlet into the delivery pipe. Our asymmetrical 4+3 screw section is especially well adapted to low-pressure operation.

Principle of operation

The gas enters the compression chamber when the rotors come in line with the suction inlet.

The gas pressure increased as the available volume within the rotors reduces.

The internal compression ratio is attained and the gas is discharged through the outlet into the delivery pipe.

1 - Suction side

2 - Compression

3 - Delivery

Construction

The screw compressor is manufactured by our sister company GHH-RAND and is the best of its type in the Market today.• With the highest level of technical proficiency and many years of experience. We are able to produce a product with high performance and long life expectancy. • Technical excellence is not only an optimised calculation of the clearances between body and rotor itself but also the use of very special coating obtained through a gradual development and improvement process to reach precision and stability against cor-rosion, temperature and time. Best practice is also achieved by the high quality anti-friction bearings.The air-end body is manufactured from high grade cast iron and is directly connected to an integral gearbox. The pump is driven mechanically from main shaft off the gearbox.• The lubrication system consists of an integral oil tank and external air heat exchanger which guarantees an optimum temperature.• The entire unit is designed to be compact and simple to operate.

Seals

Shaft seals are designed to prevent any oil leakage towards the compression chamber, and successively combine ring seals, labyrinth seals, and non-retaining rings, thus making compression absolutely oil-free.

Discharge side Suction side

4 5

4 5

Compressor rotors take a beating. Over time their surfaces can deteriorate, making rotors increasingly susceptible to compressed air impurities and temperature fluctuation, which lead to reduced efficiency, decreased air purity, and compressor failure.

Ingersoll Rand eliminates this problem with UltraCoat, an advanced rotor and housing protection process that ensures the most durable coating, with unmatched adhesion and temperature resistance.

Every Ingersoll Rand oil-free rotor and housing is specially prepared, creating a surface texture to which the UltraCoat micro-coating bonds with the tightest, longest-lasting grip possible.

Ultimately, UltraCoat delivers greater reliability in performance and air quality, rotor longevity, increased uptime, and reduced energy costs.

UltraCoat

Energy Savings

Competitive Coating

Perc

ent

of C

apac

ity

Hours of Operation

0 500 1000 2000 4000 8000 16000 32000

UltraCoatTM

energy savings and longer life

Packaging

The packaging of our compressors has been carefully considered to produce compact units but retaining a wide range of options. This allows a certain amount of «customising» to meet, more exactly, your requirements. This modular concept allows freedom of choice for all types of dry compression applications.

Options

While still allowing easy access for inspection and maintenance, the HCS oil-free screw compressor unit is fitted with a ventilated acoustic enclosure which limits noise to 85 dB(A). Various other accessories are available : • Silencer with integrated filtration • Reinforced noise level attenuation• Refrigeration dryer/cooler • Kit of starting relief valve • Kit of electronic starting relief valve ducted • Enhanced enclosure • Variable speed • Rain protection • Conformity with ATEX Zone 22

A : «Secure Module» allowing a guarantee of permanent checking of all operating parameters to secure the group and control start/stop.

B : An «advanced module» remote-controlled by a processor allows to secure the group and also to control and analyse the parameters transmitted by analogical and digital transmitter signal. The user-friendly panel design ensures quick and easy diagnostic. Depending to your requirement, the module easily configured to communicate with your MCP or VFD.

Control systems :

We offer you a standard solution which best fits to your functional and price requirement, in the form of two individually designed control Systems

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Configuration example

1. Compressor2. Motor3. Coupling 4. Coupling guard5. Common base frame 6. Suction silencer7. Air filter8. Oil pressure relief9. Air safety valve

10. Heat exchanger for oil cooling11. Elastic pads 12. Actuated vent valve 13. Connecting pipe 14. Check valve > (200°C) 15. Flexible below 16. Customer connecting pipe17. Air fan

> HCS 09, HCS 14

> HCS 26, HCS 42, HCS 72

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