bob mcginty / mitsubishi hitachi power systems...mhps only oem who can wrap both the gas turbine and...

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Bob McGinty / Mitsubishi Hitachi Power Systems

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Page 1: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Bob McGinty / Mitsubishi Hitachi Power Systems

Page 2: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Why Does the World Need This Product?

Corporate Qualification

Innovative & Improved Technical Advances(System Design, Catalyst, Modeling)

Validation of Innovation(Reference Plants - Historical Performance)

Federal & Independent Findings

Page 3: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Increasing renewables penetration of the electrical grid is creating the need for fast-starting peaking power.

Simple Cycle Gas Turbine with SCR provides the most affordable, flexible and low emissions solution.

Renewable Power Creates New Challenges

Page 4: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications

to meet Current and Future Environmental Regulations

Leader In Gas Turbine and SCR Technology

Multiple Models w/ Hot SCR BACT LAER*

9 ppm ≤2 ppm2-25 ppm <2.5 ppm

15 ppm ≤2 ppm

Advanced Class Gas Turbines Hi Temp Hot SCR

NO

x

*Requirement

in

Nonattainment

Regions

(and growing)

Page 5: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental
Page 6: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Installations Worldwide – Original Pioneer of SCR Technology

MHPSAJapan, Asia, North & South America

BoilerCoal 173Oil 103Gas 52

Gas Turbine 423Diesel Engine 224

FCC & Refinery Heater

48

Total Units Installed

1023

Over 40 years of first hand experience

Over 400 SCRs Installed on Gas Turbines

86 SCRs Installed for Simple Cycle applications

Page 7: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Stack

SCR Catalyst

CO Catalyst

Ammonia Storage Tank

Ammonia Pump Skid

Ammonia Vaporizing Skid

Ammonia Injection Grid

Tempering Air Injection

Page 8: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Add’l Scope

• AFCU

• PLC

• Tech Advisor

• Training

Options

• Ammonia Tank

• Pump Skid

Guarantees

• NOx; CO; VOC

• Ammonia Slip

• Parasitic Power

• Pressure drop

• Noise

• Catalyst Life

SCR Catalyst

Ceramic Design

CO Catalyst

Platinum Based

Super-modules Tunable

AIG & Distribution

Headers

Patented Tempering

Air System &

Injection Nozzles

Lined Stack,

Silencer & CEMS

High Performance

Reactor complete with

Turning Vanes &

Perforated Plates

Loading doors &

Platforms, Ladders

CT/SCR Transition

Duct Low dP loss

State of the Art Material Construction – Advanced Class Technology

Performance Driven

Distinct Compact

Reactor Designs

Page 9: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Large operating temperature range (350 - 1100oF)

70%

80%

90%

100%

500 600 700 800 900 1000 1100

Temperature [oF]

NO

x R

em

oval

Eff

icie

ncy

Zero V2O5

Low V2O5

High V2O5

NO = 50 ppmvd

NH3/NO = 1.25

O2 = 15.0%

H2O = 7.0%

Zero V2O5

Low V2O5

High V2O5

At higher temps, reduce V:W ratio

Stronger NH3 adsorption

Lower NH3 decomp rate

Higher DeNOx rate

Lower sintering rate

• High temp catalyst:

900F ~ 1,100F

• Medium-high temp catalyst:

800F ~ 900F

• Medium (Standard)

catalyst:

450F ~ 800F

Extruded catalyst

consistently demonstrates

uniform cell sizing and

pressure drop prediction

Page 10: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

10

1) Develop flow distribution devices and injection ports to;

a) Achieve acceptable velocity distributions through CO and SCR

catalyst:

b) Achieve acceptable ammonia distribution at the inlet to the SCR

catalyst:

c) Achieve acceptable temperature distributions at the catalyst

inlets:

2) To determine from model measurements the system pressure

loss for the final configuration

• Typical Boundaries: Gas Turbine Diffuser Outlet through Stack

Outlet.

• CFD and CFM results, validates ammonia injection design,

ammonia mixing devices, tempering air distribution through

injection ports, turning vanes, perforated plates and flow

straightening devices.

Page 11: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

- Major Design Concern;

a) Short Distance Available to Mix the Air

b) Conflicting requirement at the inlet duct

Mix the air into flue gas (Turbulence)

versus

Uniform gas flow necessary at CO catalyst face.

versus

Homogeneous ammonia mix in flue gas at SCR catalyst face

(Flow Straightening & Velocity Normalizing at Catalyst)

Challenging Turbine Exhaust Conditions – Typical

Flue gas exiting turbine diffuser up to ~200 FPS

Tempering air ~ 30% total flue gas volume

High exhaust gas temperature ~ 1200 degF

Contrasting optimum catalyst temperature profilesCT

SCRcata

CO cata

Page 12: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental
Page 13: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

• Double entry tempering air ensures uniform air injection into duct

• Equally staged nozzles discharge across turbine exhaust cross section

• Directional nozzles allows tempering air penetration in high velocity zones

• High strength retaining structure construction ensures reliable performance

• All stainless steel design ensures mechanical integrity in high temperature zone

Core Technical Attribute Facilitating Less Than 2PPM NOx & Low Ammonia Slip

Page 14: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

VAPORIZED NH3

EXHAUST

DUCT

LANCE PANELS

BALANCING

MANIFOLD

• Double entry balancing valves manifold to bias AIG

• Lance panels allows expedient optimization

• High density drilling, dense ammonia injection pattern

• Orifice flow measurements validate ammonia panel flow field balance

• Allows for future optimizing as catalyst ages or turbine performance degrades

Represents most responsive

balancing approach, easy to

adjust and fastest response,

does require additional piping,

valves and manifolds

Multi-Zone

Core Technical Attribute Facilitating Less Than 2PPM NOx & Low Ammonia Slip

Page 15: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Project K-PointSMUD

McClellan

TEPCO

Yokosuka

Carson

IceGen

NRG

Marsh

Landing

Calpine

Mickleton

Calpine

Carll’s

Corner

PNM

La Luz

CT M701F GE 7EA M701DA LM 6000SGT6

5000FW501AC

P&W

FT 4

TwinPac

LM6000

Gas Temp

Deg. F1112 1020 986 875 1146 900 900 <900

DeNOx Eff. 86% 90% 60% 90% 87% 75% 76% >94%

Start of

Operation

Jul.

1992

Apr.

2004

Aug.

1992June 1995

Apr.

2013

May

2015

May

2015

Nov.

2015

Operating

Hours3,000 >1000 4,081 25,000 >5000 >500 >400 >400

Tempering

Air FanYES NO NO NO YES NO NO Yes

Wide Range of Gas Turbine Models and Temperature Variations

Page 16: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Project FeaturesFour (4) F Class CTG’s

GT Peaking plant nominal 750 MW

Max operating temp: 1,146F

Emission Limits (15% O2 Dry Basis)

NOx & CO 2.0 ppmVOC 1.0 ppm

COD May 1, 2013 – 2016 Doubled hours/startsAs of 10/2016, AOH : 1404, 1238, 1190, 1200 = 5031

As of 10/2016, Starts : 257, 205, 223, 192 = 887

Many 1st in class technologiesPatented tempering air injection

Hybrid hot gas/electric heated vaporization skids

Self mixing high density ammonia injection

Triple Loop NOx control - over ramp conditions

Process ammonia trim back TDL

NRG Marsh LandingSCR for Large Frame Simple Cycle

Project GT Frame

K-Point M701F

SMUD McClellan EA Class

TEPCO Yokosuka M701DA

Calpine Mickleton W501A

Additional Frame Experience List

US Reference Validating “LAER” SCR Systems for Large Frame Class Turbines

Page 17: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

“………NYISO’s proposal to use the F class frame unit with SCR

technology peaking unit for developing the capital cost estimate for

NYC, LI, and the G-J Locality is reasonable.

….…..NYISO’s conclusion that an F class frame unit with SCR will be

able to comply with dual fuel requirements is a reasonable one.

………Record of evidence presented in support of the frame unit with

SCR is adequate….

…….. NYISO’s proposal to use the F class frame unit with SCR as the

proxy unit in NYC, LI, and the G-J Locality is a reasonable one.”

FERC ORDER ACCEPTING TARIFF FILING SUBJECT TO CONDITION AND DENYING WAIVER 146 FERC ¶ 61,043. 28 January 2014

Page 18: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

1

8

“…..Frame combustion turbine can be and has been successfully coupled with SCR to

meet strict environmental standards. These two mature, proven technologies – frame-type

combustion turbines and SCR systems – are not inherently incompatible or infeasible to

combine, but do require proper design and engineering…..

• Frame technology and SCR emission control systems are both proven technologies.

• The Marsh Landing Generating Station (MLGS) comprised of four F-Class turbines that

began operation in March 2013, has achieved its performance requirements, including

emission limits, using an SCR with an air tempering system designed by Mitsubishi.

• Recent advances in SCR design and catalyst formulation, along with commercial

experience, have eliminated any engineering basis for distinguishing between Aero-

derivative and frame-type combustion turbines in terms of the economic viability of

using SCR to comply with strict environmental limits…..”

The Brattle Group Inc. November 1, 2013 - Independent Evaluation of SCR System for Frame Type Combustion Turbines

Report for ICAP Demand Reset Curve

Page 19: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

$1,836

$1,332 $1,330

$711 $797

$0

$500

$1,000

$1,500

$2,000

Recips x 12 FrameCombinedCycle x 1

Large Aero x 2 Frame SimpleCycle x 1*

Frame SimpleCycle w SCR

x1

Rela

tive

Ca

pit

al

Co

st(

$/k

W)

• Utilizing Frame Simple Cycle with SCR (No Operating Limitations) results in the most cost effective peaking application

No operating limitation of frame with SCR outweighs the $86/kW increase in CAPEX

• FERC January 2014 Ruling2

“We find that NYISO’s proposal to use the F class frame unit with SCR technology peaking unit for developing the capital cost estimate for NYC, LI, and the G-J Locality is reasonable.”

Cost Effectively Meeting NOx Emissions Limits (BACT/LAER) 2 PPM

1Initial NYISO Report before FERC ruling; Zone C from Table 3 and Appendix B:

Proposed NYISO Installed Capacity Demand Curves For Capability Years 2014/2015, 2015/2016 and 2016/20172FERC ORDER ACCEPTING TARIFF FILING SUBJECT TO CONDITION AND DENYING WAIVER 146 FERC ¶ 61,043. 28 January 2014

*950 hour operating limit due to

NOx Emissions

Page 20: Bob McGinty / Mitsubishi Hitachi Power Systems...MHPS ONLY OEM who can wrap both the Gas Turbine and the SCR for Simple Cycle Applications to meet Current and Future Environmental

Robert McGinty

Mitsubishi Hitachi Power Systems Americas

Senior Product Manager

Gas Turbine and Industrial SCR Systems

Office: 949-856-8419 Mobile: 949-633-8614

[email protected]