bollfilter type 2.06.5

54
1/54 Operating instructions for duplex filter Type 2.06.5 Nominal diameter DN 65 - DN 80 Filter element Multimantle element Siemensstraße 10 - 14 50170 Kerpen Germany www.bollfilter.de Date Version Language Order No. Item No. 12.2008 001 en 3918559 01 Wärtsilä id: DBAB508706 -

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Page 1: Bollfilter Type 2.06.5

1/54

Operating instructions for duplex filter

Type 2.06.5

Nominal diameter DN 65 - DN 80

Filter element Multimantle element

Siemensstraße 10 - 14

50170 Kerpen

Germany

www.bollfilter.de

Date Version Language Order No. Item No.

12.2008 001 en 3918559 01

Wärtsilä id: DBAB508706 -

Page 2: Bollfilter Type 2.06.5

2 / 54 Operating instructions 2.06.5

Betriebsanleitung 2.06.5

Wärtsilä id: DBAB508706 -

Page 3: Bollfilter Type 2.06.5

Operating instructions 2.06.5 3 / 54

Betriebsanleitung 2.06.5

Table of Contents

1 Preamble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Obligations of the user/operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Selection and qualifications of staff . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.6 Organisational measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6.2 Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.7 Consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.7.1 Filtered media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.7.2 Cleaning agents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3 Packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.2 Overview of assembly groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.1 Special safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.2 Filter installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.2.1 Floor fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.2.2 Identifying the flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.2.3 Filter inlet/outlet pipe connections . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.2.4 Filter heater (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.2.5 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.2.6 Potential equalisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.1 Functional description of the filter . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.1.1 Housing cover safety device (optional) . . . . . . . . . . . . . . . . . . . . . . 23

7.1.2 Differential pressure monitoring (optional) . . . . . . . . . . . . . . . . . . . . 24

7.2 Filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.2.1 Multimantle element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.2.2 Functional description of the multimantle element. . . . . . . . . . . . . . 26

7.3 Filter switch-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.3.1 Position of the pressure compensation valve . . . . . . . . . . . . . . . . . 27

7.3.2 Type 2.06.5 segmented plug valve circuit . . . . . . . . . . . . . . . . . . . . 27

7.3.3 Operating the pressure compensation valve . . . . . . . . . . . . . . . . . . 29

7.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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Betriebsanleitung 2.06.5

7.4.1 Filter in pressure lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.4.2 Filters in suction lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.5 Removal from service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8 Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.1 Special safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.2 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.3 Special tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.4 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.5 Filter element change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.5.1 Filter in pressure lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.5.2 Filters in suction lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.5.3 Removing the multimantle element . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.5.4 Cleaning the multimantle element . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.5.5 Cleaning the multimantle element in case of stubborn contamination.

41

8.5.6 Installing the multimantle element . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.1 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.1.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.1.2 Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

9.1.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.1.3.1 Spare parts drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.1.3.2 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

9.2 Differential pressure indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.2.1 Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.2.2 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.3 Supplier's documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.4 Cleaning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.5 BOLL CLEAN 2000 cleaning agent product information . . . . . . . . . 51

9.6 Worldwide sales and service network, subsidiaries and

representatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

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Operating instructions 2.06.5 5 / 54

Betriebsanleitung 2.06.5

1 Preamble

1.1 General

These operating instructions are designed to make it easier to get to know the

BOLL & KIRCH filter and make use of its proper intended uses.

The operating instructions contain all important instructions on how to operate

the filter safely, properly and economically. Adherence to the operating

instructions helps to prevent hazards, repair costs and reduce down times and

increase the reliability and even the serviceable life of the filter. Read the

operating instructions carefully and attentively.

Supplement the operating instructions with any instructions required due to

existing national and international regulations for the prevention of accidents and

environmental protection. Make sure that the operating instructions are always

available in the place of use for the filter. The operating instructions must be read

and applied by every person given the task of performing the following work:

• transportation,

• installation,

• operation,

• maintenance and servicing,

• disposal of consumables.

1.2 Warranty and liability

The "General Terms and Conditions" of BOLL & KIRCH Filterbau GmbH apply.

BOLL & KIRCH Filterbau GmbH shall not recognise any warranty or liability

claims for personal and material damages if they can be attributed to one or more

of the following causes:

• improper use of the filter,

• failure to comply with the information and instructions in the operating

instructions,

• arbitrary constructional modifications to the filter,

• insufficient monitoring of parts which are subject to wear and tear,

• maintenance/repair work performed improperly or too late,

• disasters caused by external influences or an act of God.

All the information in these operating instructions is provided to the best of our

knowledge based on our prior experience. We reserve the right to make technical

changes as part of further technical development.

The text and graphic illustrations do not necessarily correspond exactly to the

actual delivery. Reference to any deviations is made in the respective place if

required for comprehension. The graphic illustrations are not true to scale.

A list of spare parts is enclosed with the operating instructions for spare parts

orders.

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6 / 54 Operating instructions 2.06.5

Betriebsanleitung 2.06.5

1.3 Copyright

These operating instructions are a certified document as per the terms of the law

against unfair competition.

The copyright of the document is held by

BOLL & KIRCH Filterbau GmbH

Siemensstraße 10 - 14

50170 Kerpen

Germany

These operating instructions are for the user of the filter and the user's staff. They

contain text and drawings which, without the express permission of the

manufacturer must not be

• reproduced,

• distributed or

• otherwise made available to others, either in full or in part.

Failure to comply will require compensation.

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Betriebsanleitung 2.06.5

2 Basic safety instructions

2.1 Proper use

The filter is constructed with state-of-the-art technology and according to the

recognised rules of safety. However, use of the filter may result in risks to the life

and limb of the user or third parties and/or damage to the filter or other objects of

material value.

Only use the filter if it is in a technically perfect condition and only use it properly;

paying due attention to safety and hazards, and in adherence to the operating

instructions. It is particularly important to remedy any faults (or have them

remedied), which may compromise safety.

The filter is designed for filtering liquid media only. The filter is intended for

installation in pipes. The type of medium agreed in the order, and the limit values

for operating pressure and temperature as set out in the technical data sheet,

must be adhered to. Any other type of use or use going beyond this use, is

regarded as improper use. The manufacturer/supplier shall not be liable for any

damage caused as a result of improper use. The user bears the sole risk.

Proper use includes observance of the operating instructions and adherence to

the inspection and maintenance conditions.

Operationally safe function is only ensured if all the instructions, settings and

performance limits for the filter, are adhered to.

2.2 Warnings and symbols

The following designations and symbols are used in the operating instructions to

denote particularly important information:

DANGER!

Denotes immediate hazard with high risk which will cause death or serious

physical injury if not avoided.

WARNING!

Denotes possible hazard with medium risk which may cause death or serious

physical injury if not avoided.

CAUTION!

Denotes a hazard with low risk which could cause light or medium physical injury

or material damages if not avoided.

NOTE

Denotes special user tips and other particularly useful or important information.

DISPOSAL

Denotes special measures for environmental protection.

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8 / 54 Operating instructions 2.06.5

Betriebsanleitung 2.06.5

2.3 Target group

The operating instructions apply for use by qualified specialist staff only.

2.4 Obligations of the user/operator

• Always keep the operating instructions at hand at the place of use of the filter.

• Adhere to general legal and other binding regulations for the prevention of

accidents and environmental protection, and provide supplementary

instructions in the operating instructions accordingly. This type of obligation

can apply to the handling of hazardous substances or the provision/wearing

of personal safety clothing and equipment, for instance.

• Supplement the operating instructions with your own instructions, including

supervision and reporting obligations for specific operational matters, e.g.

with regard to organisation of work, working sequences and the appointed

staff.

• Observe all existing safety instructions and hazard warnings on the filter.

• Keep all existing safety instructions and danger signs on the filter complete

(in number) and in a legible condition.

• Do not make modifications of any kind to the filter which may compromise

safety, without the permission of the manufacturer.

• The spare parts which are used must comply with the technical requirements

set out by the manufacturer. This is always guaranteed by the use of original

spare parts.

• The user is responsible for the selection of materials and the chemical

resistance of the installed components, internal linings and coatings. The

user must specify the technical details when ordering the filter.

2.5 Selection and qualifications of staff

• All work on the filter must be performed exclusively by reliable staff. Staff

must not be under the influence of drugs or medication. Adhere to the legal

minimum age requirement.

• Only appoint trained staff or staff who have received appropriate instruction.

Clearly delegate the areas of responsibility of staff for installation, operation

and maintenance and servicing.

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Betriebsanleitung 2.06.5

2.6 Organisational measures

2.6.1 General

• Follow the respective valid national and international regulations for the

prevention of accidents.

2.6.2 Maintenance and servicing

• Adhere to the maintenance tasks and intervals set out in the operating

instructions, including instructions on the replacement of parts/equipment.

• Only use original spare parts.

• If the installed type of filter is subject to a regular inspection by an inspection

and testing organisation, with regard to temperature, steam pressure and the

dangerousness of the medium, the inspection periods must be adhered to by

the user.

2.7 Consumables

• Observe the regulations for environmental protection. Make sure that

consumables are disposed of properly and in an environmentally friendly

manner.

2.7.1 Filtered media

• When handling media which are to be filtered, make sure you follow the

respective safety regulations for the media.

2.7.2 Cleaning agents

• When handling the cleaning agents, make sure you follow the respective

safety regulations for the cleaning agents.

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10 / 54 Operating instructions 2.06.5

Betriebsanleitung 2.06.5

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Betriebsanleitung 2.06.5

3 Transportation and storage

3.1 Transportation

DANGER!

Risk of accidents from falling loads

During transportation of the filter, accidents may occur due to sizes and weights.

• Exercise extreme caution when transporting the filter in order to prevent

damage to or deformation of the filter.

• Only use suitable means of transport and lifting gear with sufficient load-

bearing capacity.

• Do not stand underneath suspended loads. Do not work underneath

suspended loads.

• Wear the appropriate safety equipment and clothing.

3.2 Storage

CAUTION!

Improper storage will cause damage to the filter and filter elements

If stored incorrectly and improperly, moisture and contamination, for example,

may cause damage to the filter and the filter elements.

• Protect the filter and filter elements from moisture and contamination during

storage.

• Do not store the filter below the frost line.

• If the filter has been stored for more than one year, check that all seals are

fully functional before installation.

3.3 Packaging material

CAUTION!

Risk of explosion from electrostatic charge

Packaging material, such as paper or plastic, can become statically charged and

generate sparks when discharged.

• Remove the packaging material before transportation into an explosion

protected zone.

DISPOSAL

Observe the regulations for environmental protection. Make sure that the

packaging material is disposed of properly and in an environmentally friendly

manner.

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Betriebsanleitung 2.06.5

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Betriebsanleitung 2.06.5

4 Scope of delivery

Immediately after receiving the delivery, check that the content is not damaged

and that it corresponds to the scope of the order. In case of discrepancies,

contact the manufacturer.

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Betriebsanleitung 2.06.5

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Betriebsanleitung 2.06.5

5 Technical data

NOTE

You will find the technical data in the appendix of these operating instructions.

5.1 Type plate

The type plate is on the filter. You can read the maximum permitted operating

pressure and the maximum / minimum operating temperature from the type

plate.

NOTE

When making enquiries or ordering spare parts, always provide the information

on the type plate.

5.2 Overview of assembly groups

NOTE

The description of assembly groups can be found in the "Operation" chapter of

these operating instructions.

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Betriebsanleitung 2.06.5

Fig. 5-1 Overview of assembly groups

NOTE

The bottom flange can optionally be assigned to the top flange opposite.

1 Pressure compensation 7 Flange

2 Cover 8 Draining

3 Housing 9 Differential pressure

monitoring (optional)

4 Filter element 10 Switching lever

5 Vent (only housing-∅ 195 mm) 11 Segmented plug valve circuit

6 Vent

9

10 11

4

3

2 1 2

3

4

8 8

6 5

7

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Betriebsanleitung 2.06.5

6 Installation

6.1 Special safety instructions

DANGER!

Risk of accidents from improper installation

Incorrect installation and failure to observe the listed safety instructions can lead

to accidents and material damage.

Make sure of the following:

• The filter must be installed by qualified specialist staff or persons who have

received appropriate instruction.

• Wear the appropriate safety equipment and clothing.

• Only use suitable lifting gear with sufficient load-bearing capacity.

• Only use lifting gear on the provided suspension points (if available).

• Use lifting gear in such a way that the filter does not become damaged.

• Raise the filter evenly. Avoid tilting.

• Do not stand underneath suspended loads. Do not work underneath

suspended loads.

• Additional devices to prevent maximum temperatures being exceeded and

temperatures dropping below the minimum and for compensation and relief

of overpressure, must be provided by the user throughout the entire system

of the plant. Observe the minimum and maximum permitted operating

temperatures and pressure values for the filter.

• Additional devices for monitoring the ambient temperature of the filter must

be provided by the user throughout the entire system of the plant.

• Install a ground cable with a cross section of at least 10 mm² as a potential

equalisation for the filter.

NOTE

Contact the manufacturer with any special questions you may have regarding

installation. The contact data for the respective national subsidiaries can be

found in the appendix of the operating instructions.

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6.2 Filter installation

CAUTION!

Risk of damage to the filter housing

The filter housings are only designed for internal overpressure.

• The housing and connection flanges of the filter must not be exposed to any

external force or moment.

6.2.1 Floor fastening

Fig. 6-1 Filter with support leg for floor fastening

Make sure the foundation has sufficient load bearing capacity.

Make sure that there is sufficient space in the vicinity of the filter for

maintenance and servicing work and replacing filter elements.

Align the filter.

Screw the filter housing to the fastening points. When fastening the filter in

place, the filter housing must not be twisted.

1 Fastening point

2 Support leg

1

2

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Betriebsanleitung 2.06.5

6.2.2 Identifying the flow direction

NOTE

• The connections for the filter inlet / outlet depend on the filter element in use.

• The inlet / outlet are indicated by the inscriptions (Ein/In), (Aus/Out) on the

connection flanges.

Fig. 6-2 Flow direction

6.2.3 Filter inlet/outlet pipe connections

Establish the connections between the filter and piping.

Use the appropriate seals.

The pipes for the filter inlet and outlet may need to be provided with additional

supports, depending on the installation conditions. When installing the piping,

the filter housing must not be twisted.

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6.2.4 Filter heater (optional)

Fig. 6-3 Filter heater (optional)

The filter heating is used during the filtering process to cover heat loss in the filter

and before starting up the plant in order to heat up the medium in the filter. The

filter can be heated with water vapour, warm water or thermal oil.

DANGER!

Risk of accidents from expelled hot medium

Too much pressure in the heating system can cause hot medium to be expelled

and lead to damage to the filter and accidents.

• Adhere to the maximum permitted operating temperature and operating

pressure for the filter heater.

Connect the medium-carrying pipes to the filter heater on the plant side.

Welded joints must be made in line with the valid regulations.

1 Filter heater (optional)

2 Piping

1

2

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6.2.5 Electrical connections

DANGER!

Risk of accidents from electric shock

When connecting to the power supply, the supply voltage can cause accidents

from electric shock.

• All the electrical connections on the filter must be made by a qualified

electrician and in line with the rules of electrical engineering.

Filter heater, electrical (optional)

The filter heating is used during the filtering process to cover heat loss in the filter

and before starting up the plant in order to heat up the medium in the filter. The

filter is heated electrically.

Connect the filter heater to the electrical power supply and the temperature

controller.

Differential pressure monitoring, electrical (optional)

NOTE

You will find more detailed information on the differential pressure monitoring

system in the appendix of these operating instructions or in the manufacturer's

documentation.

NOTE

BOLL & KIRCH Filterbau GmbH differential pressure indicators have potential-

free contacts.

6.2.6 Potential equalisation

For potential equalisation, install a ground cable with a cross section of at

least 10 mm² on the filter.

Connect the ground cable to the fastening screw on the filter. If necessary,

prior to the installation of the ground cable, remove the paint from the

fastening point to ensure sufficient electrical contact.

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Betriebsanleitung 2.06.5

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7 Operation

7.1 Functional description of the filter

The filter is used to filter particles from media in order to protect the downstream

parts of the plant.

It can be installed in a pressure line or in a suction line. Duplex filters are used in

cases in which the contaminated filter elements have to be regenerated without

interrupting the filtering process.

Switchable duplex filters comprise two filter housings which are arranged in a

parallel circuit by a dual-stage switching organ. The filter housings are designed

in line with its pressure stage and in accordance with the respective regulations.

The medium being cleaned flows through the filter inlet of the filter housing into

the filter chamber where it flows through the filter element. The cleaned medium

exits from the filter outlet.

The double-stage switch-over mechanism ensures the switch-over is performed

without jerking. The construction of the circuit prevents both filter chambers from

being shut down at the same time.

In normal operation mode, one filter chamber is in operation whilst the other filter

chamber is available as a reserve.

For media with a high ferrite content the drain screws can be fitted with optional

magnetic inserts.

7.1.1 Housing cover safety device (optional)

Fig. 7-1 Housing cover safety device (optional)

1 Threaded connector

2 Vent

3 Cover

4 Housing cover safety device (optional)

A Cover secured

B Housing cover safety device pivoted to the side

1 3 42

A B

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The housing cover safety device has the task of preventing pressurised medium

from being expelled uncontrolledly in case of incorrect operation. The cover

sheet covers a minimum number of cover screws so that the cover cannot be

removed without opening the vent to bleed the system.

The filter chamber is relieved via the vent. When the filter is shut off, the operating

pressure is immediately relieved and hardly any medium is expelled. Otherwise,

close the vent immediately and the expulsion of medium is limited.

DANGER!

Risk of accidents from expelled medium

Hot medium may be expelled when opening the vent.

• Proceed with extreme caution.

• Wear the appropriate safety equipment and clothing.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

7.1.2 Differential pressure monitoring (optional)

The differential pressure monitoring system measures the differential pressure

between the filter inlet and filter outlet. As the contamination increases, the

differential pressure in the filter also increases.

The differential pressure monitoring system indicates the differential pressure

optically and/or provides electrical signals for further processing.

NOTE

• You will find more detailed information of how the differential pressure

monitoring system functions in the appendix of these operating instructions

or in the manufacturer's documentation.

• The control line to the differential pressure monitoring system can be fitted

with optional shut-off valves, e.g. ball valves.

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7.2 Filter element

7.2.1 Multimantle element

Fig. 7-2 Construction of the multimantle element

1 Filter element anchor

2 Nut or magnetic secondary filter (optional)

3 Lifting ring

4 Seal

5 Individual filter elements (number depends on the size)

6 Magnetic primary filter (optional)

1

2

3

5

6

4

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7.2.2 Functional description of the multimantle element

Multimantle elements are used for filtration. The flow runs from the outside to the

inside.

Particles of dirt in the flow are thus filtered off by the individual sieve elements.

The cleaned medium exits from the top of the multimantle elements and is fed

back into the plant.

The multimantle elements are made up of up to six sieve elements which are

slotted into one another. The points of contact between the individual sieve

elements are sealed with seals in order to prevent the flow from being incorrectly

diverted.

The dirty side is sealed off from the clean side by the seal on the outermost sieve

element.

Construction and function of the magnetic primary filter / magnetic

secondary filter (optional)

For media with a high ferrite content, it is recommendable to equip the

multimantle element with a magnetic insert as a preliminary and secondary

filter.The magnetic insert comprises several individual magnets which are

fastened to a section tube.The magnetic primary filter / magnetic secondary filter

is removed for cleaning and the collected dirt particles can be easily removed.

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7.3 Filter switch-over

7.3.1 Position of the pressure compensation valve

CAUTION!

Risk of damage to the filter if the pressure compensation valve is

positioned incorrectly

With a closed pressure compensation valve, the medium may be subject to heat

expansion and cause an increased build-up of pressure in the filter chamber

which is shut off.

• The pressure compensation valve must always remain open during

operation.

• The pressure compensation valve must only be closed when cleaning the

filter element.

7.3.2 Type 2.06.5 segmented plug valve circuit

Fig. 7-3 Construction of cylindrical plug valve

1 Pressure compensation 5 Segmented plug valve

2 Switching lever 6 Valve housing

3 Retaining ring 7 Screw plug

4 Seal

1 72

3

4

5

4

6

3

7

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Functional description of the segmented plug valve circuit

The segmented plug valve circuit is designed to be installed in duplex filters.

The special shape of the segmented plug valve prevents interruptions in the flow

of medium and pressure surges when switching over and, at the same time,

guarantees freedom of movement due to lower levels of frictional force.

The segmented plug valve only requires seals in two positions.

Operating the segmential plug valve circuit

Fig. 7-4 Switch position indicator

The switch position indicator, comprising the position pointer and symbols,

indicates the direction of flow and which filter chamber is in operation.

Before switching over from one filter chamber to the other, you must check

whether the pressure compensation valve is open. Then turn the segmented plug

valve all the way to the right or left using the reversing handle.

In the middle position both filter chambers are in operation.

1 Switching lever A Filter chamber in operation

2 Position pointer B Stand-by filter chamber

A B

2 3

1

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7.3.3 Operating the pressure compensation valve

Fig. 7-5 Pressure compensation

The pressure compensation valve must remain open at all times whilst the filter

is in operation in order to prevent excess pressure in the filter chambers.

The pressure compensation valve must only be closed when cleaning the filter

chamber.

A hole drilled crossways in the plug valve is used for pressure compensation and

filling an empty filter chamber. The crossways drilled hole is sealed and opened

using a pressure compensation plug valve which can be screwed in and out.

NOTE

Opening the pressure compensation valve - turn anti-clockwise

Close pressure compensation valve - turn clockwise

Always open and close the pressure compensation valve completely.

1 Pressure compensation plug valve

2 Plug valve

3 Crossways drilled hole

2

3

1

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7.4 Commissioning

CAUTION!

Risk of damage to the filter from improper filling

If the filter is filled improperly, the filter elements may be damaged.

• Filling the filter against the indicated direction of flow of the filter elements is

not permitted.

7.4.1 Filter in pressure lines

Check whether all connections have been made properly.

Check that the filter switch-over mechanism moves freely by switching it

several times.

Put both filter chambers into operation by placing the reversing handle in

middle position.

Open the pressure compensation valve.

Open the shut-off valves (if available) in the control line to the differential

pressure monitoring system (if available).

Put the filter heater (if available) into operation.

DANGER!

Risk of accidents from expelled medium

Hot medium may be expelled when opening the vent.

• Proceed with extreme caution.

• Wear the appropriate safety equipment and clothing.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

Open the vents on both filter chambers or the vents on the housing cover

safety devices (if available).

Slowly put the plant into operation.

Close the vents as soon as medium is expelled from the vents without any

bubbles.

Now select which of the two filter chambers to put into operation by shifting

the reversing handle. The pressure compensation valve remains open during

operation.

The filter is ready for operation. Whilst medium is flowing through one filter

chamber, the deactivated filter is on stand-by.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

After each time you put the filter into service, check the filter for leaks and

eliminate them as necessary.

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7.4.2 Filters in suction lines

Check whether all connections have been made properly.

Open the shut-off valves (if available) in the control line to the differential

pressure monitoring system (if available).

Remove the housing cover safety devices (if available).

Unfasten the screw connection on the covers.

Lift the covers off the housing.

Fill and bleed the filter chambers.

Check the seals for damage. Replace any damaged seals as necessary.

Place the cover on the housing. Make sure that the seals are properly in

place.

Screw the covers to the housings. Tighten the screw connection evenly,

gradually tightening opposite screws step-by-step.

Fit the housing cover safety devices (if available).

Select which of the two filter chambers to put into operation by shifting the

reversing handle.

Open the pressure compensation valve.

Put the filter heater (if available) into operation.

Slowly put the plant into operation.

The filter is ready for operation. Whilst one filter chamber is being used to

filter medium, the deactivated filter is on stand-by.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

After each time you put the filter into service, check the filter for leaks and

eliminate them as necessary.

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7.5 Removal from service

NOTE

When removing the filter and taking it out of service for longer periods, pay

attention to the following points:

• Disconnect all connections from the filter.

• The filter must be completely emptied.

• The filter must be thoroughly cleaned.

• If necessary, seal the filter by applying a suitable anti-corrosive.

• The connection flange openings must be sealed with plastic (or similar)

dummy plugs.

7.6 Disposal

DISPOSAL

Make sure that when the filter or individual components and consumables are

finally disposed of that all components are disposed of in an environmentally

friendly manner.

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8 Maintenance and servicing

8.1 Special safety instructions

DANGER!

Risk of accidents from improper maintenance and servicing

Incorrect maintenance and servicing and failure to observe the listed safety

instructions can lead to accidents and material damage. Make sure of the

following:

• Maintenance and servicing work must only be carried out by qualified

specialist staff or persons who have received appropriate instruction.

• When performing any work on the filter, always wear the appropriate safety

equipment and clothing.

• Only perform maintenance and servicing work when the filter is cooled,

depressurised and empty. Depending on the operating temperature, there

may be a risk of burns.

• Ensure the highest levels of cleanliness when opening the filter. No foreign

substances, e.g. tools, cleaning cloths, impurities etc., must be allowed to

remain in the filter.

• Visually inspect all seals during maintenance and replace them as

necessary.

• On completion of the maintenance work, re-fit all available safety equipment

properly.

• Filling the filter against the indicated direction of flow of the filter elements is

not permitted.

• Remove the filter from service if the inspection periods (if indicated) have

elapsed.

• Always exercise extreme caution when installing and removing the filter

elements. Before installation, check all filter elements/seals and replace any

damaged filter elements/seals as necessary.

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Betriebsanleitung 2.06.5

8.2 Cleaning agents

CAUTION!

Risk of damage to the filter from incorrect use of cleaning agents

The components of the filter may become damaged if cleaning agents are used

incorrectly. The correct cleaning agent is selected in accordance with the type of

medium being filtered and the associated contaminations.

• BOLL & KIRCH Filterbau GmbH recommends BOLL CLEAN 2000 cleaning

agent. For more detailed information, see the appendix of these operating

instructions.

8.3 Special tools

The manufacturer provides no special tools for the filter.

8.4 Maintenance intervals

In order to make sure the filter continues to operate properly, observe the

following points for maintenance:

• Regularly check:

– the differential pressure (if monitored),

– the leak tightness of the filter, especially all connections and seals and

– the filter for corrosion and other damage,

– the condition of the filter elements and

– the condition of all screw connections and whether they are firmly

tightened.

• If the differential pressure (if monitored) reaches the preset maximum value

the filter will have to be cleaned.

• The filter must be inspected annually for leaks.

• Replace all seals when overhauling the filter.

NOTE

When filtering cooling water or media which can leave deposits on the

segmented plug valve circuit, it is recommendable to activate the segmented

plug valve circuit as often as possible and at regular intervals in order to prevent

it from seizing up.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

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8.5 Filter element change

8.5.1 Filter in pressure lines

If the permitted differential pressure between the filter inlet and filter outlet is

exceeded, the filter element needs to be cleaned/replaced.

DANGER!

Risk of accidents from expelled medium

Hot medium may be expelled when opening the vent.

• Proceed with extreme caution.

• Wear the appropriate safety equipment and clothing.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

Check whether the reserve chamber is filled by carefully opening the vent or

the vent on the housing cover safety device (if included in the scope of your

delivery).

Close the vent as soon as medium starts to be expelled.

If no medium is expelled:

Open the pressure compensation until the stand-by chamber is fully bled

of air.

Close the vent as soon as medium is expelled from the vent without any

bubbles. The stand-by chamber is now filled and bled.

Shift the reversing lever all the way to the other side and put the stand-by

chamber, which is not contaminated, into operation.

Close the pressure compensation valve.

Slowly open the vent or the vent on the housing cover safety device (if

included in the scope of your delivery) on the soiled filter chamber which is

switched off. This depressurises the filter chamber and allows you to check

whether the filter chamber is properly shut off by the segmented plug valve.

NOTE

Unlike valve and ball valve circuits, the segmented plug valve circuit cannot be

fully sealed off. Leaking liquid may run out of the drain hole during the cleaning

process.

DANGER!

Risk of accidents from expelled medium

Hot medium may be expelled when opening the drain hole.

• Proceed with extreme caution.

• Wear the appropriate safety equipment and clothing.

• Collect the expelled medium in a suitable container.

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DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

Carefully open the drain hole on the filter which is switched off.

Remove the housing cover safety device (if available).

Unfasten the screw connection on the cover.

Lift the cover off the housing.

Remove the filter element from the housing by pulling it vertically upwards.

You will find further information here:

Allow the filter element to drip dry in a suitable container. Clean the filter

element. You will find further information here:

Clean any contamination which has collected on the inside of the filter.

Place the filter element in the housing. You will find further information here:

Check the seals for damage. Replace any damaged seals as necessary.

Place the cover on the housing. Make sure that the seal is properly in place.

Screw the cover to the housing. Tighten the screw connection evenly,

gradually tightening opposite screws step-by-step.

Fit the housing cover safety device (if included in the scope of your delivery).

Whilst you do so, the vent remains open.

Close the drain hole.

Installed filter element: See page

Multimantle element 40

Installed filter element: See page

Multimantle element 40

Installed filter element: See page

Multimantle element 42

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DANGER!

Risk of accidents from expelled medium

When filling the filter chamber, hot medium may be expelled from the vent.

• Proceed with extreme caution.

• Wear the appropriate safety equipment and clothing.

• Collect the expelled medium in a suitable container.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

Slowly open the pressure compensation valve and fill the filter chamber

through the pressure compensation valve until medium is expelled from the

vent or the vent on the housing cover safety device (if available).

Close the vent as soon as medium is expelled from the vent without any

bubbles.

Open the pressure compensation valve. The pressure compensation valve

remains open during operation.

The cleaned filter chamber is on stand-by and can be put into operation as

required.

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Betriebsanleitung 2.06.5

8.5.2 Filters in suction lines

If the permitted differential pressure between the filter inlet and filter outlet is

exceeded, the filter element needs to be cleaned.

DANGER!

Risk of accidents from expelled medium

Hot medium may be expelled when opening the vent.

• Proceed with extreme caution.

• Wear the appropriate safety equipment and clothing.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

Check whether the reserve chamber is filled by carefully opening the vent or

the vent on the housing cover safety device (if included in the scope of your

delivery).

Close the vent as soon as medium starts to be expelled.

If no medium is expelled:

Open the pressure compensation until the stand-by chamber is fully bled

of air.

Close the vent as soon as medium is expelled from the vent without any

bubbles. The stand-by chamber is now filled and bled.

Shift the reversing lever all the way to the other side and put the stand-by

chamber, which is not contaminated, into operation.

Close the pressure compensation valve.

Slowly open the vent or the vent on the housing cover safety device (if

included in the scope of your delivery) on the soiled filter chamber which is

switched off. This depressurises the filter chamber and allows you to check

whether the filter chamber is properly shut off by the segmented plug valve.

NOTE

Unlike valve and ball valve circuits, the segmented plug valve circuit cannot be

fully sealed off. Leaking liquid may run out of the drain hole during the cleaning

process.

DANGER!

Risk of accidents from expelled medium

Hot medium may be expelled when opening the drain hole.

• Proceed with extreme caution.

• Wear the appropriate safety equipment and clothing.

• Collect the expelled medium in a suitable container.

DISPOSAL

Leaks must be caught immediately. Make sure that expelled medium is disposed

of properly and in an environmentally friendly manner.

Carefully open the drain hole on the filter which is switched off.

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Betriebsanleitung 2.06.5

Remove the housing cover safety device (if available).

Unfasten the screw connection on the cover.

Lift the cover off the housing.

Remove the filter element from the housing by pulling it vertically upwards.

You will find further information here:

Allow the filter element to drip dry in a suitable container. Clean the filter

element. You will find further information here:

Clean any contamination which has collected on the inside of the filter.

Place the filter element in the housing. You will find further information here:

Close the drain hole.

Fill and bleed the filter chamber.

Check the seal for damage. Replace any damaged seals as necessary.

Place the cover on the housing. Make sure that the seal is properly in place.

Screw the cover to the housing. The screw connection must be tightened

evenly.

Fit the housing cover safety device (if included in the scope of your delivery).

Close the vent.

Open the pressure compensation valve. The pressure compensation valve

remains open during operation.

The cleaned filter chamber is on stand-by and can be put into operation as

required.

Installed filter element: See page

Multimantle element 40

Installed filter element: See page

Multimantle element 40

Installed filter element: See page

Multimantle element 42

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Betriebsanleitung 2.06.5

8.5.3 Removing the multimantle element

CAUTION!

Risk of damage to the filter elements from incorrect removal

Filter elements are sensitive to pressure and impact.

• Proceed with extreme care when removing filter elements.

Unscrew the nut or the magnetic secondary filter (if available) from the filter

element anchor.

Carefully pull the inner multimantle upwards by the lifting ring to remove it.

Remove the other sieve elements by taking hold of the inside of the sieve ring

and pulling upwards.

Remove the magnetic primary filter (if fitted) from the filter element anchor.

8.5.4 Cleaning the multimantle element

CAUTION!

Risk of damage to the multimantle element from improper cleaning

If the multimantle element is cleaned or handled improperly, the multimantle

element wire mesh may become damaged. Observe the following safety

instructions:

• Proceed with extreme caution when performing all cleaning work.

• The soaking time in the cleaning agent is 1 - 4 hours, depending on the level

of contamination. Check the progress of cleaning whilst the element is

soaking.

• The cleaning temperature must not exceed 60 °C.

• When cleaning using a high-pressure cleaner and flat nozzle, the pressure

must not exceed a maximum of 60 bar. When cleaning using a high-pressure

cleaner, keep a sufficient distance from the mesh (minimum of 20 cm).

• When cleaning the multimantle element using a cleaning gun and

compressed air, the pressure must not exceed a maximum of 4 bar.

• Particles of dirt must not be allowed to enter the clean side of the filter

element.

NOTE

BOLL & KIRCH Filterbau GmbH recommends BOLL CLEAN 2000 cleaning

agent. For more detailed information, see the appendix of these operating

instructions.

Clean the Multimantle element in a container of cleaning agent.

Brush off the individual sieve elements with a brush which is not too hard (e.g.

Perlon brush).

Blow out the cleaned sieve element from the clean side using a cleaning gun

and compressed air (maximum 4 bar). To do so, insert the type 5.02 cleaning

gun into the openings in the sieve ring. Move the cleaning gun up and down

and blow out the sieve surface from the inside to the outside, along the entire

length.

To complete the cleaning process rinse the multimantle element in a

container with fresh cleaning agent (e.g. benzine, petroleum, hot water etc.).

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Blow out the multimantle element with compressed air.

Afterwards, check the sieve mesh for damage and to establish whether it is

clean. The cleaning effect can be assessed by holding the sieve elements up

to the light. Use a torch for finer meshes. The mesh is properly clean if the

light shines through evenly. Repeat the cleaning process as necessary.

8.5.5 Cleaning the multimantle element in case of stubborn contamination

If the multimantle element is heavily contaminated (lacquer contamination,

incrustation, tar residue, fibres, chippings), the multimantle will have to be

soaked in a container with cleaning fluid (maximum of 4 hours). Make sure

not to immerse the element too deeply. The upper ring must protrude from

the cleaning agent. This prevents dirt from penetrating into the clean side.

In case of heavier contamination the multimantle element can also be

cleaned using a high-pressure cleaner with a special nozzle for cleaning the

inside of the multimantle element. Use water or water with cleaning agent.

Blow out the cleaned sieve element from the clean side using a cleaning gun

and compressed air (maximum 4 bar). To do so, insert the type 5.02 cleaning

gun into the openings in the sieve ring. Move the cleaning gun up and down

and blow out the sieve surface from the inside to the outside, along the entire

length.

To complete the cleaning process rinse the multimantle element in a

container with fresh cleaning agent (e.g. benzine, petroleum, hot water etc.).

Blow out the multimantle once more with compressed air.

Afterwards, check the sieve mesh for damage and to establish whether it is

clean. The cleaning effect can be assessed by holding the sieve elements up

to the light. Use a torch for finer meshes. The mesh is properly clean if the

light shines through evenly. Repeat the cleaning process as necessary.

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Betriebsanleitung 2.06.5

8.5.6 Installing the multimantle element

CAUTION!

Risk of damage to the filter elements from incorrect installation

Filter elements are sensitive to pressure and impact.

• Proceed with extreme care when installing the filter elements.

Attach the magnetic primary filter (if available) to the filter element anchor.

Check all the seals for damage. Replace any damaged seals as necessary.

Re-insert the individual sieve elements of the multimantle element into the

filter housing. When doing so, it is important that the sieve ring on the

outermost sieve element rests properly in the specially hollowed-out filter

support in the housing.

Screw the nut or the magnetic primary filter (if available) firmly in place with

the suitable tightening torque.

Filter element

anchor

Tightening torque

M12 15 Nm

M16 30 Nm

M24 120 Nm

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Betriebsanleitung 2.06.5

9 Appendix

9.1 Filter

9.1.1 Technical data

Filter

Filter type 2.06.5

Nominal connection diameter DN 80

Flow rate 23.50 m³/h

Fine filter units 37 µm

Mesh number 300/250

Permitted operating pressure 16.00 bar

permitted max. operating temperature 150.00 °C

Differential pressure when filter is clean 0,6 / 0,8 bar

Filter element

Element type of filter Multimantle sieve element

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Betriebsanleitung 2.06.5

9.1.2 Technical data sheet

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Betriebsanleitung 2.06.5

9.1.3 Spare parts

9.1.3.1 Spare parts drawing

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Betriebsanleitung 2.06.5

9.1.3.2 Spare parts list

Document Description Date

0232265 duplex filter 10.02.09

Assembly: Z20561

Item ID no. Description Quantity Unit

0230211 duplex filter preassembled 1 pcs.

00001 6130790 housing 1 pcs.

00002 5300474 threaded plug 2 pcs.

00003 2000191 screwed sealing plug 2 pcs.

00004 3270006 gasket 2 pcs.

00005 3030183 o-ring 2 pcs.

00006 0307100 cover safety device with plate 2 pcs.

00007 3270004 gasket 2 pcs.

00008 2002614 stud bolt 12 pcs.

00009 2100012 hexagon nut 12 pcs.

00010 6400331 cover 2 pcs.

00010 2000302 lifting screw 2 pcs.

00011 9905859 filter element according to orde 2 pcs.

00011 9402265 label: "multi-mantle element cle 1 pcs.

00011 9404388 label: "mesh-type candle cleanin 1 pcs.

00012 8703132 anchor bolt 2 pcs.

00012 8706207 anchor bolt 1 pcs.

00013 2100035 hexagon nut 2 pcs.

00014 6330006 complete cock plug 1 pcs.

00015 3092245 o-ring 2 pcs.

00016 2200002 locking ring 2 pcs.

00018 5604750 pressure compensation cock 1 pcs.

00019 3095369 o-ring 3 pcs.

00020 2007497 stud bolt 1 pcs.

00021 2209799 spring ring 1 pcs.

00023 8650481 key 1 pcs.

00024 9902572 DPI acc. to order 1 pcs.

00030 2000187 screwed sealing plug 2 pcs.

00031 3270002 gasket 4 pcs.

00032 2000187 screwed sealing plug 2 pcs.

00034 9800203 type plate 1 pcs.

00035 9850003 working instructions plate 1 pcs.

00036 2100007 hexagon nut 8 pcs.

00037 2800069 square counter flange 2 pcs.

00038 2000046 hexagon screw 8 pcs.

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Betriebsanleitung 2.06.5

00040 9403312 label: "cock position" 1 pcs.

00040 2000268 slotted cheese head screw 2 pcs.

00041 9800300 label: "inlet" 1 pcs.

00042 9800301 label: "outlet" 1 pcs.

00043 7360154 tube 1 m

00044 7360154 tube 1 m

00047 3380041 high pressure gasket 2 pcs.

Item ID no. Description Quantity Unit

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Betriebsanleitung 2.06.5

9.2 Differential pressure indicator

9.2.1 Technical data sheet

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9.2.2 Spare parts list

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Betriebsanleitung 2.06.5

9.3 Supplier's documentation

NOTE

Documentation for any components or assembly groups purchased externally by

BOLL & KIRCH Filterbau GmbH is enclosed with these operating instructions.

Adhere to the information contained, in particular information on the subject of

safety.

9.4 Cleaning devices

For particularly good cleaning results, BOLL & KIRCH Filterbau GmbH

recommends the filter element cleaning unit type 5.04 with rotating nozzle and

flat jet nozzle or optionally, the type 5.05 ultrasonic cleaning unit.

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9.5 BOLL CLEAN 2000 cleaning agent product information

Product description:

BOLL CLEAN 2000 is a liquid cleaning and degreasing agent with a broad range

of applications. It can be used practically for all cleaning and degreasing needs.

BOLL CLEAN 2000 cleans quickly and thoroughly and is extremely economical.

The use of BOLL CLEAN 2000 renders all safety precautions unnecessary.

BOLL CLEAN 2000 has all these excellent characteristics without the

disadvantages of solvent-based cleaners.

BOLL CLEAN 2000 is:

• not inflammable

• not subject to compulsory identification markings

• not strong smelling

• not corrosive

• physiologically harmless

• biodegradable

• Umweltbundesamt (Federal German Ministry of Environment) reg. no.

04860019

BOLL CLEAN 2000 can be overcooled or overheated during storage but is then

fully useable when at normal temperature again.

Sieve mesh contaminated with heavy oil:

Sieve meshes which are contaminated with heavy oil must be soaked in normal,

commercially available solvent. After soaking, the sieves are cleaned in the

BOLL & KIRCH cleaning device type 5.04 with BOLL CLEAN 2000 and high-

pressure pump.

Instructions for use:

BOLL CLEAN 2000 is not processed for any specific cleaning method. BOLL

CLEAN 2000 can be used in a soaking bath, in a spray unit, in a steam jet cleaner

or be applied by hand, using a cloth, brush or sponge, depending on the

operational conditions.

It can be used cold or warm.

BOLL CLEAN 2000 can be mixed with water - even with sea water.

• Concentration for mesh cleaning: 1 : 2,5

• Maximum temperature up to 60 °C

The concentration depends on the type and extent of the collected dirt particles

which have to be removed. When using a concentration of 1 : 30 and above,

rinsing is usually not necessary. No visible film is left on the surface.

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Betriebsanleitung 2.06.5

9.6 Worldwide sales and service network, subsidiaries and

representatives

If you require service or spare parts, please contact the main site or our

subsidiaries, representatives or service points.

Deutschland Croatia Poland

1 2 3 BOLL & KIRCH Filterbau GmbH 1 Marine Trade d.o.o. 1 TRIMOR sp. z o. o.

Postfach 1420, D-50143 Kerpen Vladimira Nazora 6 ul. Andersa 17

Siemensstr. 10-14, D-50170 Kerpen HR - 47000 Karlovac PL-81-831 Sopot

Tel.: +49/(0)2273/562-0 Tel.: +385/(0)47/ 61 19 07 Tel.: +48/(0)58 551 66 40

Fax: +49/(0)2273/562-223 Fax: +385/(0)47/ 43 12 61 Fax: +48/(0)58 555 19 29

E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]

www.bollfilter.de www.trimor.com.pl

Cyprus

1 3 BOLL & KIRCH Filterbau GmbH 1 M.I.E. Services Ltd. Russia / Ukraine / Belarus

Geschäftsstelle Nord The Hawk Building 1 2 3 000 BOLLFILTER Russland

An der Strusbek 34 124 Gladstonos Street Datschnyi prospekt, 2

D - 22926 Ahrensburg CY - 3032 Limassol Geb. 1, Lit. A, Raum 23N

Tel.: +49/(0)4102/4740-0 Tel.: +357/(0)25 889 999 RUS - 198207 St. Petersburg

Fax: +49/(0)4102/4740-22 Fax: +357/(0)25 763 902 Tel.: + 7/(0)812-364-61-80

E-Mail: [email protected] E-Mail: [email protected] Fax: + 7/(0)812-364-61-80

www.bollfilter.de E-Mail: [email protected]

1 IVG Pumpen- und Filtrationstechnik Gera Denmark / Sweden / Norway /

Prehlis 13 A Iceland / Finland / Lithuania / 1 2 3 Switzerland / Liechtenstein

D - 07552 Gera Latvia / Estonia EIG CRUSTAG

Tel.:+49/(0)365/42 00 07 4 1 2 3 BOLLFILTER Nordic ApS 120 Route de Frontenex

Fax: +49/(0)365/42 00 07 5 Hammerbakken 21 CH - 1208 Genève

E-Mail: [email protected] DK - 3460 Birkerød Tel.: +41/(0)22/73 59 50 0

www.ivg-neubert.de Tel.: +45/(0)45/42 12 00 Fax: +41/(0)22/78 66 17 1

Fax: +45/(0)45/42 12 99 E-Mail: [email protected]

1 BOLL & KIRCH Filterbau GmbH E-Mail: [email protected] www.eig-crustag.ch

Geschäftsstelle Süd www.bollfilter.dk

Rangaustraße 7a 1 2 3 Spain / Portugal

D - 91639 Wolframs-Eschenbach BOLLFILTER España S.L.

Tel.: +49/(0)9875/884 (Herr Henkelmann) Greece / Bulgaria Zona Cami Ral

Tel.: +49/(0)9875/971 865 (Herr Pirkl) 1 2 3 FILTERKON Paseo del Ferrocarril, 339 3ª – 2a

Fax: +49/(0)9875/885 8, Mitsaion Str. E - 08860 Castelldefels

E-Mail: [email protected] GR - 117 42 Athen Tel.: +34/(0)93/634 26 80

www.bollfilter.de Tel.: +30/(0)210/92 17 671 Fax: +34/(0)93/665 22 79

Fax: +30/(0)210/92 42 242 E-Mail: [email protected]

E-Mail: [email protected] www.bollfilter.com

Austria / www.filterkon.com

Czech Republic / 1 2 3 The Netherlands

Slovakia / Slovenia Great Britain and Ireland Lubrafil B.V.

1 2 3 Schmachtl GmbH 1 2 3 BOLLFILTER UK Limited Aalborg 2

Pummererstrasse 36 Unit 9 Station Way NL - 2993 LP Barendrecht

A - 4020 Linz UK - Tolleshunt D'arcy, Essex CM9 8TY Tel.: +31/(0)180/55 62 55

Tel.: +43/(0)732/76 46 0 Tel.: +44/(0)1621/86 21 80 Fax: +31/(0)180/55 62 65

Fax: +43/(0)732/78 50 36 Fax: +44/(0)1621/86 92 57 E-Mail: [email protected]

E-Mail: [email protected] E-Mail: [email protected] www.lubrafil.nl

www.schmachtl.at www.bollfilteruk.co.uk

Belgium/Luxembourg Italy 1 Turkey

1 2 3 AUXIMECA N.V. 1 2 DECOSTA S.r.l. ARES MAKíNA LTD. STI.

Wijtschotbaan 3/3 Via Bicetti de Buttinoni, 12 Ata ehir Bulvari 48. Ada Mimoza 2/4 Daire :

B - 2900 Schoten I - 20156 Mailand Ata ehir, Istanbul

Tel.: +32/(0)3 646 61 80 Tel.: +39/(0)0238/00 52 83 Tel.: +90/(0)216/580 92 15

Fax: +32/(0)3 646 93 98 Fax: +39/(0)0238/00 36 31 Fax: +90/(0)216/580 92 19

E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]

www.auximeca.com www.decosta.it www.aresmakina.com

www.miegroup.com.cy

Europe

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Brazil Middle East

1 PML Petersen Matex Imp. e Exp. Ltda. 1 2 Safe Technical Supply Co. L.L.C. South Africa

Chacara Santo Antonio P.O. Box 4832 1 2 Afrifil Manufacturing (PTY) LTD

Rua Branco de Morais 489 UAE - Dubai 8 Pressberg Road Modderfontien

04718-010 S~ao Paulo / SP Tel.: +971/(0)4/32 43 24 0 ZA - Isando, 1600

BR - 04718-010 - São Paulo / SP Fax: +971/(0)/4/32 43 78 6 Tel.: +27 11 452 5444

Tel.: +55 11 5186-2015 E-Mail: [email protected] Fax: +27 11 609 9535

Fax: +55 11 8331-8832 www.safetechnical.com E-Mail: [email protected]

E-Mail: [email protected] www.afrifil.co.za

www.pml.com.br People's Republic of China

incl. Hong Kong / Macao

USA / Canada 1 Blohm & Voss Industries (China) Ltd.

1 2 3 BOLL FILTER Corporation Room 715-737, 7/F Sun Hung Kai Centre

9282 General Drive #180 30 Harbour Road, Wanchai

Plymouth, MI 48170 - USA Hong Kong SAR, China

Tel.: +1/(0)734/451-4680 Tel.: +852-31 81 78 30

Fax: +1/(0)734/451-4681 Fax: +852-25 41 21 71

E-Mail: [email protected] E-Mail: [email protected]

www.bollfilterusa.com www.bvi-marine.com.hk

2 3 Motor-Services Hugo Stamp, Inc. 1 3 Blohm & Voss Industries (Shanghai) Ltd.

USA - Ft. Lauderdale, Florida 33315 Xinzhuang Industry Park

Tel.: +1/(0)954/763 3660 No. 318, Yuan Shan Rd.

Fax: +1/(0)954/763 2872 CN - 201108 Shanghai

Tel.: +86-21 64 42 22 11

Fax: +86-21 64 42 20 66

India E-Mail: [email protected]

1 2 3 BOLLFILTER India Pvt. Ltd. www.bvi-marine.com.hk

B- 202, Sai Sangam, "B" Wing,

Sector-15, CBD Belapur, Singapore / Malaysia / Indonesia

IN - Navi Mumbai, Maharashtra-400614 1 2 3 MNM Corporation Pte. Ltd.

Tel.: +91/(0)22/27 56 01 47 13 Joo Koon Crescent

Fax: +91/(0)22/27 56 01 46 SGP - Singapur 629021

E-Mail: [email protected] Tel.: +86-21 64 42 22 11

www.bollfilter.com Fax: +86-21 64 42 20 66

E-Mail: [email protected]

Japan www.mnmcorp.com

1 2 3 BOLLFILTER Japan Ltd.

Toroa Kobe Bldg. 7F, 4-2-14 Hachiman-dori South Korea

651-0085 Chuo-ku 1 2 3 Blohm + Voss (Korea) Ltd.

JP - Kobe 651-0085 760-3, U-dong, Haeundae-gu

Tel.: +81/(0)78/242 8550 ROK - 612-020 Pusan 1 Verkaufsbüro Agency

Fax: +81/(0)78/242 8515 Tel.: +82-51-740 57 01/2/3 2 Lager Stockist

E-Mail: [email protected] Fax: +82-51-740 57 04/5/6 3 Service Service

www.bollfilter.jp E-Mail: [email protected]

September 2009

America

Asia

Africa

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