bombay chamber of commerce and industrybombaychamber.com/admin/uploaded/reference material... · -...

IIT - Kanpur- CVBU LUCKNOW

Lucknow Plant

Bombay Chamber of Commerce and Industry

The Ruby || 4th Floor NW 29 || Senapati Bapat Marg (Tulsi Pipe Road)Dadar (W) || MUMBAI ndash 400 028 || INDIA

Tel (D) + 91 22 6120 0227 (B) 6120 0200 Ext- 227 Fax 6120 0213

Email csrbombaychambercom Website wwwbombaychambercom


Dr Matta Srinu BabuDy General Manager amp Energy AuditorTata Motors Ltdsrinubabumattatatamotorscom97940 52525

Professional experience 23+ years Larsen amp Toubro Ltd Aditya Birla Group Mahindra amp Mahindra Ltd General Motors and Tata Motors Ltd

Academic qualifications PhD in Smart Grid ApplicationsM Tech in Power SystemsB Tech in Electrical amp Electronics Engineering

MBA in Sales amp ServicesSix Sigma ndash Black Belt

Energy Auditor EA 5021 ISO 50001 Lead Auditor

Profile

Energy Efficiency related recognitions National Energy Conservation Awards from BEE India CII Energy Excellence award from CII GBCBest Energy Efficiency Award from UPNEDA Govt of UP


An Overview of Tata Group amp Tata Motors

We are talking about hellip

Our Strategic Directionhellip

Renewable Energy ndash Ways amp Means

ENCON ndash Residential DC NW

Energy Scenarios ndash Indian perspective

ENCON ndash Industry Infrastructure amp Building

E R A S E Approach

Way Forward

Energy Excellence Tata Motors









Way Forward

Energy Efficiency in TransportationEnergy Excellence Tata Motors

E R A S E Approach










Way Forward


E R A S E Approach


Sources of Energy

Sources of Renewable Energy

Sun

Wind

Hydro-electricity

Geothermal

Ocean currents

Biomass

Sources of Non Renewable Energy

Coal

Oil

Natural Gas

Nuclear


Many villages still need remain un-electrified Quality power not available

Energy shortage ndash Capacity Vs Deficit

httpswwwibeforgindustrypower-sector-

indiainfographic

Source of data


Energy Dilemma


Energy Deficit Solution


Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff

Disruptive technology advancements

Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from

grid(Commercial))RsKWh fromgrid(Residential))RsKWh fromgrid (Industrial)

RsKWh fromsolar

Grid parity for commercial consumption as well

Source of data MNRE Assuming an yearly reduction of cost of solar power by 5 and increase in retail prices for grid electricity by 3

Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from grid (Commercial))
RsKWh from grid (Residential))
RsKWh from grid (Industrial)
RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2

Item Wise Budget Allocation (In Rs Lakhs)

Sheet1

World energy by fuel type

Grid Parity in India


RsKWh from solar
Timeline
RsKWh
Roadmap to Grid Parity - India

Sheet3


Wind Power


bull A report on the Solar power says that the utilization of just 5of existing solar energy would suffice the Global energyrequirement

bull Technology is readily available for generation of Power heating cooking etc applications For industries an immediate thoughtof putting up solar power plant of rated capacity and solarconcentrator for Canteen Guest houses offices remotelylocated load centers would reduce the energy bill besidesprotecting the environment

Solar Power


Bio-Gas

Wastersquos of animals trees rice husk etc can be utilizedfor the generation of gases which inturn utilized forheating cooking applications

Bio-Diesel

As the cost of petroleum products touching the sky an immediate thought on alternate fuels is the top most order of demand today Proven technology for Bio-diesel from Jetropa amp Pengenia etc is readily available With these in line the demand on Petroleum product would come down by 25-35 In APCW premises all unused area can be utilized for Jetropa amp Pengenia cultivation inturn to sell in the market or for mines-vehicle like Dozer Dumper shovel etc application

Bio Fuels


Simple schematic









Way Forward


E R A S E Approach


Some tips for Energy Conservation Residentialrsquos Buildings amp Offices

Source of data httpsbeeindiagovin





















Way Forward


E R A S E Approach


Some tips for Energy Conservation IndustriesIndustries

Source of data httpsbeeindiagovin Source of data httpsbeeindiagovin





Some tips for Energy ConservationIndustriesIndustries



Some tips for Energy ConservationIndustries




























Way Forward


E R A S E Approach

IIT - Kanpur- CVBU LUCKNOWCopyright Confidential Tata Motors Limitedc

We have Energy Management Cell in our Plant Which initiates amp Manages all sorts of Energy Conservation measuresacross the Plant

Energy Management System

Mr Pramod ChoudharyPlant Head Lucknow

DH ndash Mr S B MattaPlant services

MR -Lko Works Dr SB Matta

DH ndash Mr V AgrawalPaint shop

DH ndash Mr S N VermaTCF

DH ndash Mr U TauheedBIW

DH ndash Mr R K SinghIBF

DH ndash Mr R K SinghAxle Shop

DH ndashMr G V JoshiPlanning

DH ndash Mr A ChhariaMaterials amp ADD

DH ndash Mr Ankush GourHR

DH ndash Mr R K SinghCV- CX

Team Structure ndash ISO 50001

DH ndash Divisional Head

ISO 50001 CertificateEnergy Policy

2013 2016 2019


ENERGY MANAGEMENT SYSTEM ndash An Overview

TOP MANAGEMENT COMMITMENT

STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN

MONITORING amp TARGET SETTING

REVIEW amp DEVELOP PROFILE

LONG PAY BACK PROJECTS


Preliminary Energy audit

Detailed Energy audit

Plant Coordinator

GO AHEAD

Energy savings discussion and presentation

GO AHEAD for Implementation

Energy savings monitoring and interim report to Energy Mgmt Cell

Acceptance of Proposal

Submission of Techno commercial proposal

Team formation

Energy Management CellEnCon Implementation Methodology

copy Copyright Confidential Tata Motors Limited

Innovation Digital Transformation Project Planning amp Operation

3D layout of Manufacturing Line Process flow for Digital transformation



44

Collaboration

Training

Layout

Maintenance

2D drawings using Auto Cad 3D digital Factory

No single platform for discussions and decision making among various stake-holder

Virtual Factory encouraged different agencies to work in more collaborate manner

Traditional training methods such as classroom teaching using PPTs and OJT

3D Digital Work-Instruction videos along with Quality and Safety awareness

Maintenance based on Real time data

Preventive Maintenance Breakdown Maintenance based on schedule

Collection of information from individual machines and preparing reports

Connected Machines IPMS Mobile App online quality parameter monitoring

Traditional Method Digital Method

Technology Landscape ndash before and after implementation

Factory Set-up time reduced

Issue identified and resolved before physical installationconstruction

Better Visualization of the process enables operator to learn fast

Down-time of machines reduced thusimproving OEE

Better tracking and control quality and Mc parameters Faster information exchange

Transformation Impact

No Virtual Simulation Expensive Physicals only for very critical processes

Virtual Simulation of Critical Processes helped to identified Potential issues

Short Project Lead time Saving on rework cost and time

Simulation



Sales~10 Increase throughbull Levelled Productionbull Improvement in Customer Experience

Cost

Customer Complaint

Project Time

Quality

Employee Engagement

~15 Reduction through bull Inventory Optimizationbull Warranty Cost reductionbull COPQ Reduction

~15 Reduction through bull Robust Process Designbull Resulting Reliability of Product

~25 Reduction throughbull Better Project

ManagementWith Use of Simulations Avoided Rework

~25 Improvement throughbull Connected Equipment

bull Avoiding Defect Passing

~10 Improvement throughbull Layout Improvementbull Process Automation

bull Ergonomics amp Safety improvement

Quantitative Benefits and Awarded in CII Digital Transformation Meet



Teamwork Employee involvement amp MonitoringDaily Consumption Report

Daily Energy Audit Report

Daily Shopwise Report

Daily Solar Generation Report

Hourly Consumption Report-Plant

Hourly Consumption Report-Shop

Monthly Energy Consumption Report

Awar

enes

sle

vel

2017-18

Reporting of energy consumption of the plant and

individual shops on fortnightly and monthly

basis

2018-19

H1 Reporting of entire plantrsquos energy consumption on daily basis

Daily Energy Audit Report (DEAR) circulated across the plant to minimize

energy wastageH2 Reporting of entire plantrsquos and shop-wise energy consumption on

daily basis

2019-20

H1 Reporting of shop-wise energy consumption started on hourly

basisH1 Reporting of working dayrsquos

and non-working dayrsquos consumption separately for

identification of areasprocesses of energy wastage

H2 Automatic recording and reporting of energy consumption through SCADA for eliminating

manual errors and minimizing the time required for report preparation

ENERGY CONSUMPTION 2019-20Figures in KWH

FACTORY Dec-19 Jan-20 Feb-20 Mar-20EASTERN COMPLEXBIWBIW Cab 30103 29885 42825 7097BIW Cowl 17657 16650 20104 7438FDV 0 0 0 0COMP 13691 12555 15960 4155BIW Office others 3459 2845 3824 599Distribution Losses 5737 5686 8235 3398Total 70648 67620 90949 22688PAINT SHOPPTED 276243 270240 58056 125761Paint 199896 182651 252332 55852COMP 69201 71042 191305 32740Paint others 33456 34243 71892 16336Distribution Losses 52586 55324 32462 45001Total 631382 613501 606048 275690TCFAssly 84210 101803 92831 23993Trim Assly 12468 17988 15117 4219FDV 0 0 0 0Compressor 38154 41387 42232 13080TCF officeothers 19581 18255 15958 13560Distribution Losses 14262 16490 17609 10428Total 168676 195923 183747 65281

Rear Axle and Line-45 17252 16260 4125 1830Logistics Centre 14904 25247 20629 9615RSO 5597 9370 8390 8445


GSM Based Smart Control of Shop Floor Ventilation System

Concerns in present method bull One operator has to travel around 1 Km for manually switching off all FDVs in western complex due to control panel given at that particular

location and hence there is electrical energy wastage of 5137 KWHmonth due to travel time of around 20 mins

Present process Moving to

switching off SB1 FDV

(0 mins)

Moving to switching off SB2 FDV

(5 mins)

Moving to switching off F Block FDV

(15 mins)

Moving to switching off

SB4 FDV(20 mins)


(10 mins)

Blower amp Control panel

FDV Locations in Line 1

EnCon Projects


LCA Solution

bull Remote switching off FDVs by integrating off operation of FDV with GSMmodem from one location Also message will be delivered to user thatwhich FDV has been switched off (wireless switching off operation is donethrough GSM modem to avoid cable cost and laying of cable line)

Benefits amp Horizontal Scope 1Energy saving - Energy saving of 41096 KWHannum by providing remote switching off FDVs

2 Cost Saving - Recurring cost saving of Rs 328 lakhsannum3 Environment- Reduction in carbon footprint (reduction of 337 tonne of CO2annum by energy saving)

4 SMS escalation to user for information of FDV switch off5No laying out of wire is required as it is wireless communication with help of GSM modem6 Horizontal deployment of GSM based control for other process machines of assembly line 12 and 3

Solution Cost-Rs 328 Lacs for all 5 FDVs

Remote switching off SB3 FDV (Instantly)

Control panel- Remote Switching off SB1 FDV


Remote switching off F Block FDV (Instantly)



EnCon Projects


Innovative Projects LED Migration Project

Evolution of Lighting

LEDification Project

No expenses in LED- migration

OPEX model Lights Installation Testing amp

Commissioning of LED lights 5 yrs extended warranty

Scope amp Savings

Phase wise LEDification project

Entire plant in phases Better control schemes Reduction in consumption by

50 (Minimum)

Optimal design amp execution

WCQ- Lighting Standard compliance

Designed lighting wrt WCQ Lighting standard

Modifications - New wiring removal as per conditions

Execution of the project without disturbing the production

Compliance to Safety standards

Why LED for lighting

LED the best lighting option today

Energy efficient higher Lumens per Watts

No Mercury-Environmental friendly

No IR amp UV emissions Reduced heat generation

EnCon Projects


Conventional Lighting system After LED Migration

Power Consumption 14 KW Lux level 125~200

Energy Cons-Monthly 6300 KWH 50400 INR-Annually 75600 KWH 604800 INR

65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )

1312 KWH 10400 INR (Red 782 ) 15744 KWH 125952 INR

Occupancy Sensor

After Sensor installation

Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)

At TML Lucknow plant we have Paint shop for painting face cowl of the vehicles It contains 3 Nos of Propanefired Ovens ( ED TC 1 amp 2) Internal temperature is maintained at 160-180 degC and its hot flue gases wereexhausted through preheater to atmosphere But still Flue gas was having a substantial heat energy which can beutilized for useful work OVEN at paint shop

KOD Hot WaterRinse Degrease Activation Phosphating

PT Tanks

Return Water (75degc)

828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven

Flue gases (Temp 220degC)

Hot Water Generator

2

Hot Water Generator

1 Hot Water Generator(HWG) generates hot water of 85degCfor Pre treatment (PT) process on white of Cowl HWGuse Propane gas as a fuel for burner applicationSupply Hot water 85 degC goes to PT process and returns at75 degC

Waste Heat Recovery System

ENCON-ProjectEnCon Projects


Installation of Heat Exchanger With diverter valve Assy- ED Oven

Shell amp Tube Heat Exchanger

Motorized Actuated

Diverter valve

Stainless Steel Ducting

Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator

Resistance temperature

detectors

DP Water Switch Flue Gas Back

Pressure Switch

Allen Bradley PLC panel

Control Logic L71

EnCon Projects


HMI screen to operate the WHRS safely

HOT WATER GENERATOR has been stopped

Log BookAnnual saving ndash 268 Tons of Propane Gas

Rs 1554 MillionsPay back- Less than 1 Year

Annual carbon abatement- 429 Tons of CO2

ENCON-Project Waste Heat Recovery System

WHRS Started

Tons

EnCon Projects


Benefits1 Reduction in energy consumption by 5-6 by enhancing thermal efficiency of equipments2 Zero Maintenance cost3 Leads to a cleaner environment4 Eliminates use of fuel additives

Energy Saving = 17 Tons of Propane Gas yearRs 98 Lakhs

306 Tons of CO2e

Important ENCON Projects Flux maxiox

Principle of workingConversion of para-hydrogen to higher energizedortho-hydrogen through magnetic stimulation iethe application of the proper magnetic field tochange the state of hydrogen molecules whichenhances the energy of atom amp general fuelactivity Hydrocarbon fuel molecules treated withthe magnetic energy of the Flux Maxiox tend tode-cluster creating smaller Particles more radiallypenetrated by oxygen thus leading to completecombustion They become more normalizeddistanced from each other having bigger surfaceavailable for bonding with oxygen In thecombustion chamber increased reactivity ofoxygen is achieved resulting in better oxidation ofthe primary hydrogen elements further oxidationof the carbon element the secondary fuelelement

Before At TML Paint shop we have propane based Ovens and hot water generator equipment There weconsume average of 1500 tons of propane gas every year During ISO 50001 implementation we startedcalculating Ovens efficiency which triggered us to work on increasing its efficiency

After We studied and explored the opportunity in this regard We have seenFlux maxiox from CII amp learned that by using this we can increase theefficiency of paint shop Ovens amp hot water generator equipments So Weimplemented this technology which increased the efficiency of equipmentsubstantially

EnCon Projects


Before In continuation drive of Lighting optimization in offices amp shops we encountered an opportunity in PEshop There lighting fittings were roof ceiling suspended which was covering entire height of the shop Howeverrequired effective height of the lighting was half of the shop height of 8 Mtr It was not only energy wastage alsoinaccessible for maintenance The wiring of the lights was such that the lights in unnecessary areas could not besegregated and switched OFF This led to energy wastage and difficulty in maintenance as well

ENCON Projects Optimisation of Shop Lighting System

After Energy Management cell co-ordinated with PE shop team and conducted a brainstorming session forimproving the shoprsquos lighting system As an outcome of the session it was decided to replace the existinglights with energy-efficient LED tubelights Also reduced effective height of the lights to 5 M which was easilyaccessible zone wise for maintenance and resulted in energy saving

BenefitsEnergy savingIncrease in illuminationEasy maintenance of lights due to lower heightEnhanced life of lightsLocalized need-based zone-wise lighting control

Energy Saving 27000 KWH yearCost saving Rs 213 Lakh year

Carbon Abatement 22 tCO2e

Height8 M

Overhead lightHPSV 250 W

Floor Level

Height5 M

Wall-mounted LED lights

Floor Level

DrawbacksHigh energy consumptionIllumination at border line of requirementDifficulty in maintenance due to greater mounting height of lightsLights could not be switched OFF when not required

Reduced effective Volume of illumination

EnCon Projects


Before Lucknow works was working on 6 days per week The assembly lines were running at under capacity dueto market recession It has resulted in increasing trend of SEC due to higher Fixed load contribution especially inassembly shops

Important ENCON Projects Optimisation of production timings

After Energy Management cell co-ordinated with Manufacturing Supply chain HR amp Admin Union and otherconcerned agencies to operate the plant in 5 days per week based instead of 6 days per week keeping thesame working hours per week This has resulted in reducing fixed load energy consumption substantiallyBesides this significant energy reduction in canteen conservancy transportation comfort loads in offices ampshops etc been achieved

Mon Tue Wed Thru Fri Sat Sun

Shop floor loads Office loads Comfort Load Canteen services Transportation services Cregraveche services Training center

Data center loadOther utilities

Non working day fixedload





Energy Saving = 20 Lakhs KWH yearEnergy cost = Rs 140 lakhs year

EnCon Projects


Before-We had conventional lighting in our Line -1 we studied the lux level and found that when the lights were off during day time the lux level drop to 200 Lumen which was far below the required lux level of 400 Lumen so the operators used to keep the lights on in day time also

After-We have Installed light pipes in our main line and also provided transparent sheets in roof at logistics area so that we can increase the lux level to 500 Lumen without switching the lights on during day time since we used light pipes hence there was no increase in shop floor temperature also

Cost Saving Rs 6 Lakh annumElectrical Saving 85000 KWHCarbon Abatement 697 tCo2

Roll Out areaMain LineFrame Shop

Assembly Line

Lux Level ndash500 with Light Pipe

Important ENCON Projects Light Pipe

Lux Level ndash200 without electrical light

EnCon Projects


In Phase 1 The compressed air pr of 62 bar was under usage earlier The Linepressure of the Compressed air reduced to 59 bar with no effect on the pressuredelivered at the end user

In Phase 2 After detailed study and agreement from end user further reduced thepressure setting optimally at 57 bar

Before Condition Phase 1

Total Investment 0 Lakh Total Savings 092 LakhannumPayback Immediate

Optimizing the Compressor Pressure

ENCON Projects Zero Investment

Compressor House Phase 2

62 bar 59 bar 57 bar

EnCon Projects


After Process improvement-Removed one motor after evaluate the prime mover capacity to operate the roller bed conveyor

In Paint shop after Top Coat amp Sealer Oven cowl passes through the cooling Zone on roller bed conveyor for cooling the cowl body by forced draft blower

BeforeRoller bed conveyor operates with three motor which connected with roller operated conveyor belt

3 Motors

Long belt

Optimisation of Cooling Zone- Roller Belt operation in Paint Shop

Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1

ENCON Projects Low Investment

Total Investment 0 Lakh Total Savings 1085 KWHannumPayback 5 Months

EnCon Projects


LPG Burners

Before

Method used to raise the water temperature-LPG burner were used to raise the temperature of water to 60degC

Post Wash operation-After the quenching process the metaquench42 oil layers needs to be cleaned from the components To remove this oil layer we perform the post wash operation in which the components are dipped and wash with the spray of warm water which is maintained at the temperature of 60degC

Post Wash Tank

Conservation of electricity through utilization of temperature from heated waste gases to heat water in post wash chamber

Innovation Project

MACHINE 200 KgHr CCHF


LPG Burners

(Partial Load)

Method used to raise the water temperature-Now a modification is made in the system in which the heat of the flue gases are extracted and used to raise the temperature of water used for post wash

The temperature of flue gases when burnt is 275degC and with the help of heat exchanger we recovered the heat And this extracted heat is used to raise the water temperature of post wash to the required level

Furnace

Copper coil

Post Wash Tank

Total Carbon emission reductions per annum 45 T CO2

Benefits

Innovation Project

After

X


Optimisation of Cooling Zone ndash Fans operation at Paint Shop

Paint shop gets the Cowl from BIW Shop (Weld shop) for painting In Paint shop it passes first fromPretreatment stage where oil grease dust amp dirt is removed by hot water spray Next the Cowl bodypasses from Phosphate Station to make it ready for primer coat in ED (Electro- Deposition)

A layer of primer is applies over the surface of cowl by CED process and reaches to the oven for bakingamp drying at defined temperature ie 150degC This oven is horizontally connected with cooling zone wherecowls gets cooled by two axial flow fans ie 22KW amp 30 KWBeforeThe Cooling Zone - Axial flow fans are interlocked with the Pretreatment Stage conveyor as shown belowThe Cooling fans automatically comes into operation as soon as the conveyor starts It is found always inrunning mode once the line gets started Cowl takes almost 2 hrs time to reach the oven fromPretreatment stage

+ + + +++ +CED

Pretreatment(PT)

Hot water Spray Phosphating

30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Traveling time till Cooling Zone is 2

Hrs

Innovation Project


After A Position sensor has been provided at the starting end of cooling zone which senses the entry ofcowl into oven subsequently it gives the start signal to the axial flow fan to run


Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward


IIT - Kanpur- CVBU LUCKNOWCopyright Confidential Tata Motors Limitedc 65

E-R-A-S-E Principle

E- Eliminate lsquoNeedrsquoKey questions 1) Do we really need this process for desirable outcome 2) Do we need Energy input in this process for desired outcome

Solution Process Innovation


E-R-A-S-E Principle R- Reduce Energy consumption Sp Energy

consumptionKey questions 1) How much is productive and non-productive energy2) How can I reduce non-productive energy use3) How can I improve throughput Solution Measurement amp Analyses

Operational Control Operational efficiency


67

E-R-A-S-E Principle

A- Alternative energy sources amp Application innovation

Key questions 1) Is there an alternative cost effective and efficient energy source available2) What is my application advantage

Solution Energy efficient technologies Alternative fuels Heat recovery Renewable Energy


E-R-A-S-E Principle

S-Sizing of equipment

Key questions 1) What is the equipment capacity2) What is the actual demand throughout the process And why 3) How can I right-size the equipment capacity

Solution Right sizing of equipment process demand


E-R-A-S-E Principle

E-Efficiency improvements Elimination of lossesKey questions 1) Is there excessive Noise Heat Vibration Radiation or leakage 2) What is my equipmentprocess energy efficiency3) How can I improve it further4) What is the best efficiency point

Solution Energy efficient technologies and optimum loading for best efficiency Loss elimination


Our Message through this presentation is

ldquoSystematic Sustainable Continual improvements

Knowledge sharing Innovation and Team Workrdquo

are the core pillars to make a unit an

ldquoExcellent Energy Efficient unit ldquo

Thank You

Slide Number 1

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Bio-Gas

Slide Number 21

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Thank You

Total cost 55177211 14176846 107850 184319

World Resi 485 46 Profit Margin 15 1530 19 360

OECD Resi 286 27 Sales Tax 2505507 685912 5024 8654

144 65143189 17429501 137703 225000

57

43 Selling price to Customer 62637682 16743589 132679 216346

14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729

Selling price to Customer 14500 26026 3860

New SP 13974 25075 3699

Margin 15 10 16

Margin 1 ton of oil equivalent 418 Giga Joule

10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

RsKWh from grid (Commercial)) 110 113 117 120 124 128 131 135 139 144 148 152 157

RsKWh from grid (Residential)) 40 41 42 44 45 46 48 49 51 52 54 55 57

RsKWh from grid (Industrial) 60 62 64 66 68 70 72 74 76 78 81 83 86

RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038

Other Countries 95000 1200000 792

World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556

Structure Assembly 212

Luminaire amp Charge Controller 309

Cables 48

Freight 159

I ampC 90

Service and Maintenance 134

Logistics and Inventory Holding 50

Sales and Service Tax 142

Loan Amounts in Rs lac

Total Invst 1000000

Equity 260000

Debt 740000

Principal Loan 740000

Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac

Op Principal Interest Principal EYI Cl Principal Formula for EMI =(pr)(1-(1(1+r)^n))

1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE

For a standard project NPV gt 0 if and only if IRR gt Cost of Capital

IRR Rule Choose a project if and only if IRR gt Cost of Capital

Standard means

- cash outflows occur in early years and cash inflows in later years

- the alternative to the project is the status quo

Year 0 1 2 3 4 5 6 Interest rate 547

Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0

Thus 547 is the Internal Rate of Return ie IRR

IRR is the interest rate at which the NPV is equal to zero

Therefore using Goal seek method


Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129

If the returns are in Initial years the NPV will be high

value year

200 1

700 10 CAGR =((End ValueStart Value)^(1(Periods - 1)) -1

Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh

Year MW Com Cum MW Annual Energy Mus Annual Subsidy (Crores)

2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625

Total Subsidy 1122375

458 of annual fuel subsidy

Normal Tariff 4 PLF 25

Year Annual Subsidy Net Tariff MW Added Cumulative MW New Energy Mus New Subsidy Tariff

2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021


Dr Matta Srinu BabuDy General Manager amp Energy AuditorTata Motors Ltdsrinubabumattatatamotorscom97940 52525

Professional experience 23+ years Larsen amp Toubro Ltd Aditya Birla Group Mahindra amp Mahindra Ltd General Motors and Tata Motors Ltd

Academic qualifications PhD in Smart Grid ApplicationsM Tech in Power SystemsB Tech in Electrical amp Electronics Engineering

MBA in Sales amp ServicesSix Sigma ndash Black Belt

Energy Auditor EA 5021 ISO 50001 Lead Auditor

Profile

Energy Efficiency related recognitions National Energy Conservation Awards from BEE India CII Energy Excellence award from CII GBCBest Energy Efficiency Award from UPNEDA Govt of UP









E R A S E Approach

Way Forward










Way Forward


E R A S E Approach










Way Forward


E R A S E Approach


Sources of Energy


Sun

Wind

Hydro-electricity

Geothermal

Ocean currents

Biomass


Coal

Oil

Natural Gas

Nuclear





indiainfographic

Source of data


Energy Dilemma




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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Bio-Gas

Slide Number 21

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Slide Number 60

Slide Number 61

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Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021









E R A S E Approach

Way Forward










Way Forward


E R A S E Approach










Way Forward


E R A S E Approach


Sources of Energy


Sun

Wind

Hydro-electricity

Geothermal

Ocean currents

Biomass


Coal

Oil

Natural Gas

Nuclear





indiainfographic

Source of data


Energy Dilemma




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

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Slide Number 3

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Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

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Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

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Slide Number 50

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Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021









Way Forward


E R A S E Approach










Way Forward


E R A S E Approach


Sources of Energy


Sun

Wind

Hydro-electricity

Geothermal

Ocean currents

Biomass


Coal

Oil

Natural Gas

Nuclear





indiainfographic

Source of data


Energy Dilemma




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021










Way Forward


E R A S E Approach


Sources of Energy


Sun

Wind

Hydro-electricity

Geothermal

Ocean currents

Biomass


Coal

Oil

Natural Gas

Nuclear





indiainfographic

Source of data


Energy Dilemma




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021


Sources of Energy


Sun

Wind

Hydro-electricity

Geothermal

Ocean currents

Biomass


Coal

Oil

Natural Gas

Nuclear





indiainfographic

Source of data


Energy Dilemma




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021





indiainfographic

Source of data


Energy Dilemma




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021


Energy Dilemma




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021




Energy Consumption


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021


55 units

Energy Consumption










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021










Way Forward


E R A S E Approach


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021


4

6

8

10

12

14

16

18

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Year

Tariff (

Rs kW

h)

Tariff


Indigenisation

Materiality Scale

Feed in Tariffs

0020406080

100120140160180

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

Timeline

RsK

Wh RsKWh from


RsKWh fromsolar



Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021

Chart2

Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)
16
16
16
16
12
12
10
10
75
75
6
6

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

2010 2010

2011 2011

2012 2012

2013 2013

2014 2014

2015 2015

2016 2016

2017 2017

2018 2018

2019 2019

2020 2020

2021 2021

Sheet1

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

PLF 25

Subsidy 125 Rs kWh


2011 350 350 7665 958125

2012 400 750 16425 2053125

2013 500 1250 27375 3421875

2014 500 1750 38325 4790625





2010 5256 12 200 0 438 5256 16

2011 10512 12 200 0 438 5256 16

2012 23652 12 500 0 1095 1314 16

2013 36792 12 500 0 1095 1314 16

2014 45552 8 500 0 1095 876 12

2015 54312 8 500 0 1095 876 12

2016 60882 6 500 0 1095 657 10

2017 67452 6 500 0 1095 657 10

2018 712845 35 500 0 1095 38325 75

2019 75117 35 500 0 1095 38325 75

2020 77307 2 500 0 1095 219 6

2021 79497 2 500 0 1095 219 6

6076155

Sheet1

ampA
Page ampP
Annual Subsidy
Net Tariff
MW Added
Cumulative MW
New Energy Mus
New Subsidy
Tariff
Year
Tariff (Rs kWh)

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

Sheet2

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

Sheet3

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

Chart2

RsKWh from solar
Timeline
RsKWh
11
4
6
14
1133
412
618
133333333333
116699
42436
63654
126984126984
12019997
4370908
6556362
120937263794
1238059691
450203524
675305286
115178346471
127520148173
46370962972
69556444458
109693663306
131345752618
47762091861
71643137792
104470155529
135286125197
49194954617
73792431925
99495386218
139344708953
50670803256
76006204883
94757510684
143525050221
52190927353
7828639103
9024524827
147830801728
53756655174
80634982761
85947855496
15226572578
55369354829
83054032243
81855100472
156833697553
57030435474
85545653211
77957238545

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

2008 2008 2008 2008

2009 2009 2009 2009

2010 2010 2010 2010

2011 2011 2011 2011

2012 2012 2012 2012

2013 2013 2013 2013

2014 2014 2014 2014

2015 2015 2015 2015

2016 2016 2016 2016

2017 2017 2017 2017

2018 2018 2018 2018

2019 2019 2019 2019

2020 2020 2020 2020

CAGR

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


value year

200 1


Year 1 11006

CAGR Year 10 26083

=((B3B2)^(19))-1 1006

NPV

IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0





Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 1818181818182 1652892561983 1502629601803 136602691073 1241842646118 1128947860108 -129

NPV -129


IRR

EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

IRR RULE



Standard means




Income amounts ($1000) $200 $200 $200 $200 $200 $200

Discounted -1000 189627382194 1797927203887 1704681145242 1616271115239 1532446302493 1452968903473 0

NPV 0




EMI

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90





Total Invst 1000000

Equity 260000

Debt 740000


Rate of Int 9

Period 10 Years

EYI 1153

Amounts in Rs lac


1 740000 66600 48707 115307 691293

2 691293 62216 53090 115307 638203

3 638203 57438 57869 115307 580334

4 580334 52230 63077 115307 517257

5 517257 46553 68754 115307 448503

6 448503 40365 74942 115307 373562

7 373562 33621 81686 115307 291876

8 291876 26269 89038 115307 202838

9 202838 18255 97051 115307 105786

10 105786 9521 105786 115307 000

Sheet2

Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Module 1821

Battery 556



Cables 48

Freight 159

I ampC 90




Sheet2


Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176

Sheet1




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total

23 8 6 34 2

43

Orders

Arushi

No KWp Rs

FAG 2875 949 69

rest 1000 33 24

116 8200 27 75 132 500 165 12

100 033 24

100 033 24

53 5800 61 64 68 100 033 24

Resi 50 55 58 61 64 400 132 96

150 05 36

Ind 19100 21200 230 247 263 100 033 24

181 201 218 234 249 50 017 12

Comm 28 32 34 37 40

27 30 32 35 38 R Lite 200 2 1412

15 015 106

Trans 100 110 119 126 135 100 1 706

95 104 113 119 128 25 025 176

100 1 706

Elec 206 229 251 272 293 30 03 21

195 217 238 258 278 25 025 176




RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78

Australia 300000 1200000 2500

India 290000 1200000 2417

Norway 170000 1200000 1417

United States 160000 1200000 1333

Canada 100000 1200000 833

South Africa 35000 1200000 292

Brazil 16000 1200000 133

Malaysia 4500 1200000 038


World Total



RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Years 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020




RsKWh from solar 140 133 127 121 115 110 104 99 95 90 86 82 78


RsKWh from solar
Timeline
RsKWh

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144

Sheet3


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You

Total cost 55177211 14176846 107850 184319



144 65143189 17429501 137703 225000

57


14

14 1191 1533 1871 1480

Total cost 11863 22545 3104 05896907216

Sales Tax 526 951 161 1971

Profit Margin 1480 1020 1575 729


New SP 13974 25075 3699

Margin 15 10 16


10^6 181 201 218 234 249

27 30 32 35 38

50 55 58 61 64

95 104 113 119 128

14 195 217 238 258 278

14 450 548 607 659 707 757

43

57

144


Wind Power




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You




Solar Power


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You


Bio-Gas


Bio-Diesel


Bio Fuels


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You


Simple schematic









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You









Way Forward


E R A S E Approach
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You
























Way Forward


E R A S E Approach







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You







































Way Forward


E R A S E Approach



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You



















2013 2016 2019




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

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Bio-Gas

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Slide Number 67

Slide Number 68

Slide Number 69

Thank You




STAFF COMMITMENT

ENERGY AUDIT

ACTION PLAN







Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

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Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

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Bio-Gas

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Slide Number 65

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Slide Number 67

Slide Number 68

Slide Number 69

Thank You




Plant Coordinator

GO AHEAD






Team formation







44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

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Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

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Slide Number 15

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Slide Number 18

Bio-Gas

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Slide Number 67

Slide Number 68

Slide Number 69

Thank You






44

Collaboration

Training

Layout

Maintenance





















Simulation




Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

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Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

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Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

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Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You



Cost

Customer Complaint

Project Time

Quality

Employee Engagement



















Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

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Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

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Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You









Awar

enes

sle

vel

2017-18



basis

2018-19




daily basis

2019-20
















(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

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Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You







(0 mins)


(5 mins)


(15 mins)


SB4 FDV(20 mins)


(10 mins)



EnCon Projects


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You


LCA Solution












EnCon Projects








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

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Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You








Scope amp Savings



50 (Minimum)












EnCon Projects





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You





65 KW (Red 464) 250~450 (Inc 250 )

2925 KWH 23400 INR (Red 464 )

35100 KWH 280800 INR

65 KW (Red 464) 250~450 (Inc 250 )


Occupancy Sensor


Occupancy sensor

Sensor Controlled

lightingGroup

Manual Controlled

Lighting group

EnCon Projects


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You


Hot Water (85degc)



PT Tanks


828100 Kcalhr

TC-2 Oven

TC-1 Oven

ED Oven


Hot Water Generator

2

Hot Water Generator







Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You




Motorized Actuated

Diverter valve


Flow Meter

Hot Water OP

Cold water IP

Pressure Indicator


detectors


Pressure Switch


Control Logic L71

EnCon Projects








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You








WHRS Started

Tons

EnCon Projects




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You




306 Tons of CO2e





EnCon Projects








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You








Height8 M


Floor Level

Height5 M


Floor Level



EnCon Projects














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You














EnCon Projects






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You






Assembly Line




EnCon Projects










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32

Slide Number 33

Slide Number 34

Slide Number 35

Slide Number 36

Slide Number 37

Slide Number 38

Slide Number 39

Slide Number 40

Slide Number 41

Slide Number 42

Slide Number 43

Slide Number 44

Slide Number 45

Slide Number 46

Slide Number 47

Slide Number 48

Slide Number 49

Slide Number 50

Slide Number 51

Slide Number 52

Slide Number 53

Slide Number 54

Slide Number 55

Slide Number 56

Slide Number 57

Slide Number 58

Slide Number 59

Slide Number 60

Slide Number 61

Slide Number 62

Slide Number 63

Slide Number 64

Slide Number 65

Slide Number 66

Slide Number 67

Slide Number 68

Slide Number 69

Thank You










EnCon Projects





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

Slide Number 2

Slide Number 3

Slide Number 4

Slide Number 5

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Bio-Gas

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

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Thank You





3 Motors

Long belt


Cooling Zone

M1M3 Sensor

Cooling Zone

M1M3 M2Sensor

L1L2

L1



EnCon Projects


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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Slide Number 68

Slide Number 69

Thank You


LPG Burners

Before



Post Wash Tank


Innovation Project



LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

Slide Number 1

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Bio-Gas

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Slide Number 67

Slide Number 68

Slide Number 69

Thank You


LPG Burners

(Partial Load)



Furnace

Copper coil

Post Wash Tank


Benefits

Innovation Project

After

X





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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Bio-Gas

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Thank You





+ + + +++ +CED

Pretreatment(PT)


30KW22KW

Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone


Hrs

Innovation Project




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

E-R-A-S-E Principle





E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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Thank You




Benefits

+ + + +++ +CED

Pretreatment(PT)


Air BlowerBurner

Hot Air

Oven Zone

Cooling Zone

Sensor

Innovation Project









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

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E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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Thank You









E R A S E Approach

Way Forward



E-R-A-S-E Principle








67

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E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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E-R-A-S-E Principle








67

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E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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67

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E-R-A-S-E Principle





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Thank You

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Thank You


E-R-A-S-E Principle





E-R-A-S-E Principle









Thank You

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E-R-A-S-E Principle









Thank You

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Thank You

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Thank You



						Total cost		55177211		14176846		107850		184319

	World Resi	485		46					Profit Margin		15		1530		19		360

	OECD Resi	286		27					Sales Tax		2505507		685912		5024		8654

			144					65143189		17429501		137703		225000

			57

			43				Selling price to Customer		62637682		16743589		132679		216346

			14

			14					1191		1533		1871		1480

Total cost	11863	22545		3104									05896907216

Sales Tax	526	951		161											1971

Profit Margin	1480	1020		1575											729

Selling price to Customer	14500	26026		3860

New SP	13974	25075		3699

Margin	15	10		16

Margin						1 ton of oil equivalent		418 Giga Joule

					10^6				181		201		218		234		249

								27		30		32		35		38

								50		55		58		61		64

								95		104		113		119		128

			14						195		217		238		258		278

			14					450		548		607		659		707		757

			43

			57

			144



Years	2008	2009	2010	2011	2012	2013	2014	2015	2016	2017	2018	2019	2020

RsKWh from grid (Commercial))	110	113	117	120	124	128	131	135	139	144	148	152	157

RsKWh from grid (Residential))	40	41	42	44	45	46	48	49	51	52	54	55	57

RsKWh from grid (Industrial)	60	62	64	66	68	70	72	74	76	78	81	83	86

RsKWh from solar	140	133	127	121	115	110	104	99	95	90	86	82	78



Australia	300000	1200000	2500

India	290000	1200000	2417

Norway	170000	1200000	1417

United States	160000	1200000	1333

Canada	100000	1200000	833

South Africa	35000	1200000	292

Brazil	16000	1200000	133

Malaysia	4500	1200000	038

Other Countries	95000	1200000	792

World Total



23		8		6		34		2

				43

								Orders

								Arushi

								No		KWp		Rs

							FAG		2875		949		69

							rest		1000		33		24

	116		8200		27		75		132				500		165		12

								100		033		24

								100		033		24

	53		5800		61		64		68				100		033		24

Resi		50		55		58		61		64				400		132		96

								150		05		36

Ind		19100		21200		230		247		263				100		033		24

	181		201		218		234		249				50		017		12

Comm		28		32		34		37		40

	27		30		32		35		38			R Lite		200		2		1412

								15		015		106

Trans		100		110		119		126		135				100		1		706

	95		104		113		119		128				25		025		176

								100		1		706

Elec		206		229		251		272		293				30		03		21

	195		217		238		258		278				25		025		176



			Module		1821

			Battery		556

			Structure Assembly		212

			Luminaire amp Charge Controller		309

			Cables		48

			Freight		159

			I ampC		90

			Service and Maintenance		134

			Logistics and Inventory Holding		50

			Sales and Service Tax		142

Loan		Amounts in Rs lac

Total Invst		1000000

Equity		260000

Debt		740000

Principal Loan		740000

Rate of Int		9

Period		10		Years

EYI		1153

					Amounts in Rs lac

	Op Principal		Interest		Principal		EYI		Cl Principal		Formula for EMI =(pr)(1-(1(1+r)^n))

1		740000		66600		48707		115307		691293

2		691293		62216		53090		115307		638203

3		638203		57438		57869		115307		580334

4		580334		52230		63077		115307		517257

5		517257		46553		68754		115307		448503

6		448503		40365		74942		115307		373562

7		373562		33621		81686		115307		291876

8		291876		26269		89038		115307		202838

9		202838		18255		97051		115307		105786

10		105786		9521		105786		115307		000



IRR RULE

For a standard project	NPV gt 0		if and only if		IRR gt Cost of Capital

IRR Rule Choose a project		if and only if		IRR gt Cost of Capital

Standard means

- cash outflows occur in early years and cash inflows in later years

- the alternative to the project is the status quo

	Year		0	1		2	3	4	5	6		Interest rate	547

	Income amounts		($1000)	$200		$200	$200	$200	$200	$200

	Discounted		-1000	189627382194		1797927203887	1704681145242	1616271115239	1532446302493	1452968903473	0

	NPV		0

				Thus 547 is the Internal Rate of Return ie IRR

	IRR is the interest rate at which the NPV is equal to zero

	Therefore using Goal seek method



value	year

200	1

700	10			CAGR =((End ValueStart Value)^(1(Periods - 1)) -1

		Year 1		11006

CAGR			Year 10		26083

		=((B3B2)^(19))-1		1006



		PLF		25

		Subsidy		125		Rs kWh

Year		MW Com		Cum MW		Annual Energy Mus		Annual Subsidy (Crores)

2011		350		350		7665		958125

2012		400		750		16425		2053125

2013		500		1250		27375		3421875

2014		500		1750		38325		4790625

			Total Subsidy		1122375

				458		of annual fuel subsidy

	Normal Tariff			4		PLF		25

Year		Annual Subsidy		Net Tariff		MW Added		Cumulative MW	New Energy Mus	New Subsidy	Tariff

2010		5256		12		200		0	438	5256	16

2011		10512		12		200		0	438	5256	16

2012		23652		12		500		0	1095	1314	16

2013		36792		12		500		0	1095	1314	16

2014		45552		8		500		0	1095	876	12

2015		54312		8		500		0	1095	876	12

2016		60882		6		500		0	1095	657	10

2017		67452		6		500		0	1095	657	10

2018		712845		35		500		0	1095	38325	75

2019		75117		35		500		0	1095	38325	75

2020		77307		2		500		0	1095	219	6

2021		79497		2		500		0	1095	219	6

							6076155

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IRR

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CAGR

NPV

IRR

EMI