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Bony Group of Companies

Metallic

Flexible Hoses

Extrusion

DivisionCompounding

Business Segments

- Rubber

- Non Asbestos FrictionMaterial

- O Rings

- RubberMouldedParts

- Rubber toMetalBonded Parts

- Brake Blocks(Rail)

- TurboCarges!oses

- Air Clean"Radiator #Coolant!oses

- Fuel !oses

- Brake !oses

- Press $ork - Fabrication

Moulding

Division

LED

Division

BusAggregate

Division

!eet Metal

- Cross O%erPi&ing

- Con%olutions

- SignBoards

- Street'igts

- Coac'igts

- AirConditions

- RearieCameras

- Fleet Mgt*

"rime #ndia"olymix $"% Ltd&

Bony "olymers $"% Ltd& a'et Fabs $"% Ltd& Bony ystems (

)ec!nologies Ltd&



Bony Polymers (P) Ltd. is a reputed name in the fieldof Manufacturing Rubber Moulded Parts, Rubber toMetal Bonded Parts, Non Asbestos Friction

Materials, Hoses, Hose Assemblies & Fuel Tubes forautomotive and non automotive sectors.Bony Polymers (P) Ltd. was established in the year!" & our specialised products have been utilised by

renowned #$M%s.

The aim is, to make the Bony Polymers (P) Ltd. and its products a benchmark at all levels of International

Standards.

+ntroduction



Technical Collaboration between Becorit GmbH(Germany) and Bony Polymers (P) Ltd. for

manufacture of Non Asbestos riction

!aterials

Bony "olymers $"% Ltd&Becorit GmbH

, T&e Brake Block ' T&e Brake Block



Agreement between Meiji Flow Systems Co.Ltd. (Japan) and Bony Polymers (P) Ltd. forLiensed Assembly and !esting of "ydra#li

Bra$e "oses

Bony "olymers $"% Ltd&Mei*i Flo+ ystems Co&, Ltd&

Hydraulic Bra'e Hoses



In Technical Association withEATON FLUID POWER INDIA.

An Association you can rely on……

n ssociation of Quality

Bony Fl#id PowerSystem

(A %i&ision of Bony Polymers (P) Ltd.)

)ec!nical Association



Ageny Agreement between !'Sand BPL for selling in ndia

Bony "olymers $"% Ltd& $)E%



-ur .ision

To achieve world classstandards in Quality of Products, Services and Human resources



-verall Man "o+er

Category Strengthroduction !"#

$uality %ngineering

lanning & 'ssurance(

)!

%ngineering roduct *ev. & Tool %ngg.( )"

+esearch & *evelopment ))

+, I+, -ovt. iaising & Security "/

0thers "1

Total 2"3

Total Staff = 220 (Junior Mgt. to COO)

Total Operatives = 693



-rgani/ation trengt!

$tensi'e R & and Product Testin Facility*n+ouse R & reconi-ed by o't. o/ *ndia,Ministry o/ 0cience & Tecnoloy

Tecnical $1ertise to meet lobal re2uirement

A Fast ro3in 4om1any 3ic as a ro3tRate o/ 56 to 78 9 e'ery :ear /or te last 8 :ears

4erti/ied ;uality and $n'ironment Manaement0ystems



4 An *0#<T0+=!>!?588!

4An *0# @ >88?588> ($M0)

0uality Certification ( Approvals

4 A =.7 by 1 MA22 ( H3MMEL,#EME2 .D-

( 42-556 B5EME

4 o't. o/ *ndiaMinistry o/ 0cience & Tecnoloy

reconition /or *n+ouse R&

units$5ecertification under ne+ version%



Customer A+ards for Excellent "erformance



Environment

.5egistered +it! #MD $#nternational Material Data ystem %

Te +M/S is te automoti%e industr material data sstem*+n te +M/S" all materials used 0or car manu0acture arearci%ed and maintained*

.Certified #- 789971:998 Company&



Expertise in the development & processing of the

following Elastomers:

NATURAL RUBBER (NR) STYRENE BUTADINE RUBBER (SBR) POLYBUTADINE RUBBER (PBR) ISOPROPYLE ISOBUTYENE RUBBER (IIR) CHLOROPRENE RUBBER (CR) NITRILE BUTADINE RUBBER (NBR)

HIGH NITRILE BUTADINE RUBBER (HNBR) POLYACRYLIC RUBBER FLUORO ELASTOMER (FKM)

CHROLROPRENE SULPHONATED MONOMER (CSM) EPICHLOROHYDRIN (ECO) SILICONE AFLAS NBR/PVC

EPDM OTHER SPECIALIZED ELASTOMERS.

Our 12&ertise



Versatile with following international standards : • ASTM D 2000 for automotive components

• SAE 100 R, SAE J-1403, SAE-30R6, SAE 30R2,

SAE20R4 for hydraulic hoses, radiator hoses,engine coolant hoses vacuum brake hoses andhoses for CNG application.

• JIS 6403 Standards, JASO F404 for O-Ring

• DIN standards

. ISO standards

• Customer Specific standards

Our 12&ertise



"roduct 5ange



Segments Catered

!wo *eelers +,- Cars /-

Constr#tion 0 Agri.Ma*inery ,-

!r#$s 0 B#ses/-

1ailways2-

Power Plant



-ur "roducts

Anti vibration mountsAnti vibration mounts



Buffers ( )ransmission MountingsBuffers ( )ransmission Mountings

-ur "roducts



- 6 5ings- 6 5ings

eals ( Gas'etseals ( Gas'ets

-ur "roducts



Grommets for +iring !arness

-ur "roducts



Dust Covers ( Cover Ball ;ointsDust Covers ( Cover Ball ;oints

-ur "roducts



Boots ( Bello+sBoots ( Bello+s

#nsulators for Carburettors#nsulators for Carburettors

-ur "roducts



4uspension bus!esuspension bus!es

4Bus! s+ing armBus! s+ing arm4Bus! engine !anger (Bus! engine !anger (4ilent bloc'silent bloc's

-ur "roducts



#solators ( Ex!aust Hangers#solators ( Ex!aust Hangers

-ur "roducts



For 'ocomoti%e # Coaces

-ur "roducts



Our Products

.acuum Bra'e Hoses

5adiator ( Coolant Hoses Heater ( <ater Hoses

#nter Cooler ( )urbo c!arger $ilicon% Hoses



Fuel )ubes

-ur "roducts

C2G ( L"G Hoses = A5A# Approved



Hig! "ressure Hydraulic Hose Assemblies

-ur "roducts



Anu #ndustries

Denso #ndia Limited

FCC 5ico Limited

Hero Motors

Lifelong #ndia Ltd&

Mun*al !o+aA&G&#ndustries

Autofit "vt& Ltd&

Magnum Components

Mun*al Auto

Multilin'

2apino Auto

5ico Auto

Ma*estic Auto Ltd&

"ricol Ltd&

<ings Auto

Hero Honda

HM#&

>ama!a Motorsu/u'i Motorcycles

Esteemed Customers 1 )+o <!eelers

-EMs)ier :



Maruti u/u'i #ndia Ltd&

Honda iel Cars #ndia

Ma!indra ( Ma!indra

Arvin Meritor

2issan $Delp!i "ac'ard%

Delp!i steering

)ata $Minda%

Hyundai $Motonics% Land 5over $Mann (

Hummel%

Mag Filters( E?& "&Ltd&

)oyota $)ata >a/a'i%

)oyota $)oyoda Gosei% Ford $>a/a'i <iring%

Ford $Cooper tandard%

4H Metals Ltd&

MG# Coutier Exotec!

un .acuum Formers Ltd&

Esteemed Customers 1 Car

-EMs )ier :

E t d C t C i l (



)oyo pring

0H )albros

;amuna Auto

Al'raft

Banco

)ata )oyo

As!o' Leyland

+ara* Ma/da

)ata Motors

Ma!indra 2avistar ;CB #ndia Limited

Escorts Agri mac!inaries

Claas #ndia Limited

Eic!er #nternational Ltd&

L ( ) 4omatsu

)elcon

Esteemed Customers1 Commercial (

Construction E?uipments

-EMs )ier :



Esteemed Customers



Bony Group "lant Locations

Mi4ing (Plant )

Molding 0

'4tr#sion(Plant 5)

FritionMaterial(Plant 3)

Molding(Plant +)Manesar S*eet Metal Plant

(Sa$et Fabs.)

(Plant 6)

Haridwar

(Plant 5)

Luc'no+

$"lant @%

Existing

3nder Construction

"rit!la

$"lant %



B-2> "-L>ME5 $"% L)D& $"LA2)67% "L-) 2-& E@ $FBD%

. 5(D

. C-M"-32D

"5E"A5A)#-2

Existing 3nits



FritionMaterials for

1ailways andA#tomoti&es

B-2> "-L>ME5 $"% L)D& $"LA2)6:% "L-) 2-& @ $FBD%

Existing 3nits



.Corporate -ffice

.Moulding !op

.Extrusion !op

A state of art failit! "#i# #as a s#op floor area of a$out %0&000 S'. t.& #i# "illao**o+ate Moul+ing an+ ,-trusion operations.

B-2> "-L>ME5 $"% L)D& $"LA2)6% "L-) 2-& "@ $FBD%

#n*ection Moulding 3nit Hose ectionMoulding s!op Extrusion s!op

Existing 3nits



7999 ?& Feet

B-2> "-L>ME5 $"% L)D& $"LA2)68% 8, #M) MA2EA5, G35GA-2

Existing 3nits



B-2> "-L>ME5 $"% L)D& $"LA2)6%

"L-) 2-& @, #2D3)5#AL "A54 #., BEG3M"35 .#LLAGE, HA5#D<A5

Existing 3nits



ManufacturingFacilities



Mixing



Computeri/ed #ngredients <eig!ing ystem



Mixing ( "re Blan's "reparation



Moulding



#n*ection Moulding Mac!ine

BARREL VOLUME UPTO 10000 CC

CLAMPING FORCE UPTO 400 TONS

No. of Injection Moulding Machine: 50

(38+12)



Capacity 199 tons Capacity 1:99 tons

.acuum Compression Moulding Mac!ine



78 )an's Metal "re6)reatment Line

urface "reparation



A2 A3)-MA)ED ADHE#.E A""L#CA)#-2 >)EM

Ad!esive Application



Extrusion

C E t i



Hig!6 "recision Fuel )ubes

"ressure Hoses and

Long Lengt! Air "ipes&

Co6Extrusion



Hose Braiding ( 4nitting Mac!ine



Hose Extraction ( "roof testing Mac!ine



Hose Assembly

C i i M !i



Crimping Mac!ines

C i i M !i



Crimping Mac!ines

) ti F iliti



Fully Functional Laboratory

)esting Facilities

" t < M t



"arameters <e Meet

High Tensile and Elongation

High Compression Resistance

Oil Resistance/Fuel Resistance

Electrical Resistance

Ozone Resistance / Weather Resistance in open atmosphere

High Temp. Resistance /Low Temp. Resistance

Static and Dynamic Stiffness

Axial, Radial and Torsion Test

Shear & Fatigue test

High Air Pressure Resistance &Vacuum Resistance

Other critical Metallurgies of Engine & Transmission parts

5! t d 5 bb " A l



For testing o0 com&ound

curing bea%iour

5!eometer and 5ubber "rocess Analy/er

For testing o0 %iscous and elastic

com&onents # dnamic

caracteristics o0 rubber com&ounds

) ti E i t



ibration Simulator

)esting E?uipment

For measuring Dynamic

tiffness or tan6delta $ loss factor %of mounts at !ig! vibrationfre?uency

) ti E i t



3niversal )esting

Mac!ine$7 tonne #nstron%

)esting E?uipment

For measuringdeflection at load ofMetalastic ant vibrationmounting

)esting E?uipment



Life cycle testing 1

.Engine mounts

.Mount rubbers

.!oc' absorber components&

Endurance )esting Mac!ines

Capacity19 tons

)esting E?uipment

)esting E?uipment



Fatigue )esting

Mac!ine

)esting E?uipment

Measures resistance o0 metalasticanti%ibration mount to re&eatedcom&ressi%e load ccling atde0ined 0re3uencies

Measuring E?uipment



Cordinates Measuring Mac!ine $CMM%

Measuring E?uipment

Pro0ile Pro4ector

)esting E?uipment



)esting E?uipment

O5one Camber

For simulating eater resistance u&on e2&osureo0 a stressed rubber com&onentto ig o5one concentration

)esting E?uipment



)esting E?uipment

Torsional FatigueTesting Macine

)esting E?uipment



)esting E?uipment

/ust Co%er Mud

1ndurance Test Rig

)esting E?uipment



)esting E?uipment

!umidit Camber

)esting E?uipment



Hig! .oltage

)ester

Lo+ )emperature

)esting up to =9c

Measuring cold0le2ibilit o0 !oses #Rubber Com&onents

)esting E?uipment

)esting E?uipment



+R!/ !ardness

Tester Resilience

Tester

/is&ersion

Analser

Abrasion

Tester Moone

iscometer

M#C5- HA5D2E

)E)E5

ELEC)5-2#C

DE2#ME)E5

)esting E?uipment

)esting E?uipment



Hose Lea'age )esting

6nder ater it air &ressure

)esting E?uipment

)esting E?uipment



!ose /urabilit

Testing Macine

)esting E?uipment

Measure resistance o0ibrating 7 radiator 7 eateroses to air circulatingot coolant undersimulated

engine condition

)esting E?uipment



!ose Bending Test Macine

)esting E?uipment

)esting E?uipment



Hose Flexure )esting mac!ine

Measure resistance o0 Air Brake !ose to ig stress

0le2 ccling

)esting E?uipment

)ool Design



)ool Design

Soft"are use+ /

.CAD :99

. "ro6e $+ildfire%

. 3ni6Grap!ics 2

. #ron CAD

. Delcam

. olid Edge

. Catia

. Tools *a+e on CC Ma#ines

)ool designing 6#n !ouse

)ool Manufacturing Facilities




1/M-8

ertical Milling MacineCenter 'atePolising MacineSur0ace 9rinder /rilling Macine

ertical Milling Center (MC)

)raining ( Education



)raining ( Education

0uality "ractices



. Ad%ance Product :ualit Planning (AP:P)

. Production Part A&&ro%al Process (PPAP)

. Measurement Sstem Analsis (9age R#R)

. Process FM1A

. Statistical Process Control (SPC)

. Total Producti%e Maintenance (TPM)

. ,ai5en

. Small 9rou& Acti%ities

. ;isu !o5en

0uality "ractices

Continual #mprovement Activities being follo+ed1

Future "lan



Future "lan

A 53BBE5 M##2G

L#2E F-5 CA"AC#)>

-F 999 ME)5#C )-2"E5 A223M, <H#CH #

I A F-35)H

GE2E5A)#-2 M##2G

)ECH2-L-G>J

Future "lan



Future "lan

New Plant coming up in 12000

sq Ft. for supply to TATA otors

!"#$ %uc&now

Plant 'n %uc&now$

"lant Available for Future Expansion



"lant Available for Future Expansion

7, A;5-2DA , MA)H35A 5-AD,

FA5#DABAD

7999 & Feet



a'et Fabs $"% Ltd&

#ntroduction



4 Presses ranin /rom 58 tonnes to =88 tonnes

4 0el/ su11ortin tool room

4 01read o'er an area o/ "888 s2. :ards

A Press MetalCompany

#ntroduction




4 An *0# !88?5888

4 An *0#<T0+=!>!?5885

4 An *0# @ >88?588> ($M0)

4 A11ro'ed by

R0# (Ministry o/ Rail3ay)


4 irect #n Line to

HHML

Esteemed Customers



Esteemed Customers

Ma4or O1Ms Tier-<

-verall Man "o+er



Category Strength

Production 72

Quality 4

Engineering and R&D 3

Administration 4

Others 2

Total 85

1ro+uts e Mae1ro+uts e Mae



(S#eet Metal a$riation)(S#eet Metal a$riation)

.Four $eeler Products.Raila Products

.To $eeler Products

Cabin "arts



Cabin "arts

Bac' "anel

eat "ans

C!assis "arts



"lates et #2 LH65H "lates et -3) LH65H Cross Member LH65H

C!assis "arts

Body "arts



"anel Front Lo+er

"iller B6-ut LH65HHing Assembly

Body "arts

-t!er "arts



Mounting "adsCorner Brac'et LH65H

End "late

-t!er "arts






.To $eeler Products

-ur "roduct 5ange



For 'ocomoti%e and coaces

- g






.To $eeler Products

Engine "arts



g

Fuel Filters



Body "arts



y

ManufaturingManufaturing



gg(S#eet Metal a$riation)(S#eet Metal a$riation)

.Manu0acturing Facilities

.Testing Facilities

.Tool /esign # Tool Room

Manufacturing Facilities



g

"ress !op




"ress !op




<eld !op

g

ManufaturingManufaturing






.Testing Facilities

)ool Design



Soft"are use+ /

.CAD :99

. "ro6e $+ildfire%

. 3ni6Grap!ics 2

. #ron CAD

. Delcam

. olid Edge

. Catia

. Tools *a+e on CC Ma#ines

)ool designing 6#n !ouse




Center 'ateSur0ace 9rinder /rilling MacinePro0ile milling

Turret milling

ManufaturingManufaturing(S# t M t l $ i ti )(S# t M t l $ i ti )






.Testing Facilities

)esting Facilities



Salt S&ra Testing Camber

Cu&&ing Test Macine

)esting Facilities



!ardness TesterMicrosco&e



Group Mid )erm "lan

Group ales )rend ( Forecast



p

Tentative lan

0C D Rs. >E

51

Million 6

73

Million 6

"17

Million 6

31

Million 6

:9

79

::9

9

999

9

79

Bony "olymers K "rime #ndia

B)L

a'et Fabs

bonygroupprofilerubber03!12!10 110502090150 phpapp01

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