book1

01.08.2015PlantSaponification

ActivityDismantle cyclone plodder B due sprocket wear need to be replace

Sapo Bagging 1 ton gear box mounting brokensend for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve

Dismantle pump P-117.6.2. reported motor trip. Dismantle pump P-126.3.2 reported low pressure at dischargePump P-118.B motor bearing damage- discouple from the pumpReactor pump P-206.2C retigthen bolting at pump casingInstall back multistage pump P-126.1A.1.2B after replace new mech seal dismantle pump mech. leaking P-117.6B bring to workshop mechanicalinstall back after recond double mech seal alfa laval pump P-126.20 Install new pump casing gasket at pump P-126.20CCoupling Pump PU-22 damageInstall back Pump P-126.1A.2Modification drive shaft Dryer DDryer B suspect scrapper broken.check and remove small scarpper and hand over to productionInstall back Turbo mixer pump P-117.1C

Status

installation done pending run testdone pending for run testInstallation and alignment done pending for run testneed to replace new coupling SW150. PR 1000164319done pending for run testInstall back dryer shaft and nozzle. Dismantle scafolding and handover to production.donetemp. remove the scrapper. Next to replace the broken bolting during shutdowndone. Pending for test rundismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut down

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for replace new Gate Pass 2177. Pending gland packing rope and oil sealInstall back after repair and service. Pending for testingDismantle and check internal pump. Install back and pending for testing.motor repair done. Install coupling donedone- pump to be monitordone- pending for testing

Status

installation done pending run testdone test okInstallation and alignment . Test okneed to replace new coupling SW150. PR 1000164319done pending for run testInstall back dryer shaft and nozzle. Dismantle scafolding and handover to production.donetemp. remove the scrapper. Next to replace the broken bolting during shutdowndone. Pending for test rundismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut down



Sapo Bagging 1 ton gear box mounting brokensend for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valverectify blockage dryer D and plodder DFeeder pump Drumming GlycerineTake out gasket strainer Pump P-126.1D


Status

installation done pending run testdone test okInstallation and alignment . Test okneed to replace new coupling SW150. PR 1000164319done pending for run testInstall back dryer shaft and nozzle. Dismantle scafolding and handover to production.donetemp. remove the scrapper. Next to replace the broken bolting during shutdowndone. Pending for test rundismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut downdonedismantle and fab. New shaftdone



Sapo Bagging 1 ton gear box mounting brokensend for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveopen Dryer A chain for manual cleaningGllycerine drumming plant repair clamp bracket

Coupling Pump PU-22 damageDryer B suspect scrapper broken.check and remove small scarpper and hand over to production

Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdowndismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut downdonedone

Raise PR for spare part PR-1000160706- (Bearing and oil seal received) and send sprocket for replace new Gate Pass 2177. Pending gland packing rope and oil seal


Sapo Bagging 1 ton gear box mounting brokensend for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveinstall back feed pump at glycerine drumming plantReplace gasket at cautic soda line at plate heat exchanger.


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdowndismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut downdone test ok. Spare part ordered.done



Sapo Bagging 1 ton gear box mounting brokensend for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveInstall back Plodder D framereplace new mech. Seal pump multistage P-126.2.1


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdowndismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut downdonedone





Install back Pump P126.2 after replace mech seal 16mm

Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdowndismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut downdone


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdowndismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut down



Sapo Bagging 1 ton gear box mounting brokensend for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveRectify steam strap leakage


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdowndismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut downdone



Sapo Bagging 1 ton gear box mounting brokensend for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveTurbo Reactor pump R117.1B mech seal leak and bearing damage


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdowndismantle. Replace from flaker jumbo bag line.GP 2381 to AES Sealpending to be rectify during shut downreplace new spare part and run test ok



send for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveReplace Lub. Oil Blower C and DInstall back roller at sub conveyor bagging machine


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdownGP 2381 to AES Sealpending to be rectify during shut downdonedone



send for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveReplace gasket caustic line


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdownGP 2381 to AES Sealpending to be rectify during shut downdone



send for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveTurbo Reactor pump R117.1B


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdownGP 2381 to AES Sealpending to be rectify during shut downtest run ok



send for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valve


Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdownGP 2381 to AES Sealpending to be rectify during shut down




Dimantle and service cutting blade plodder D


Pump P-2016.2B jammed. Dismantle and found water hose clogged at impeller shaft

Status

need to replace new coupling SW150. PR 1000164319temp. remove the scrapper. Next to replace the broken bolting during shutdownGP 2381 to AES Sealpending to be rectify during shut downservice and install back.done



send for re-cond Mech Seal AES Seal CMS 55mmdismantle pipe line to PHE due to no flow. Check jammed. To be replace new check valveDismantle Pump P-117.7.2 replace new mech seal

Coupling Pump PU-22 damage

Status

need to replace new coupling SW150. PR 1000164319GP 2381 to AES Sealpending to be rectify during shut downinstall back done



send for re-cond Mech Seal AES Seal CMS 55mmCoupling Pump PU-22 damage

Status

need to replace new coupling SW150. PR 1000164319GP 2381 to AES Seal



send for re-cond Mech Seal AES Seal CMS 55mmCoupling Pump PU-22 damage

Status

need to replace new coupling SW150. PR 1000164319GP 2381 to AES Seal



send for re-cond Mech Seal AES Seal CMS 55mmRectify and clear punchlistReplace gasket as per punchlist


Status

need to replace new coupling SW150. PR 1000164319GP 2381 to AES Sealdonedone



send for re-cond Mech Seal AES Seal CMS 55mmPunchlist clearing


Status

need to replace new coupling SW150. PR 1000164319GP 2381 to AES Sealdone



send for re-cond Mech Seal AES Seal CMS 55mmchange Lubrication Oil at all pumpChange Blower lubrication oil A&B


Status

need to replace new coupling SW150. PR 1000164319GP 2381 to AES Sealdonedone



send for re-cond Mech Seal AES Seal CMS 55mmInstall Conveyor Belt PressReplace lubrication oil Pump P-126.2Install Mech Seal turbo pump R-126.1Replace flange welding steam line


Status

need to replace new coupling SW150. PR 1000164319GP 2381 to AES Sealdonedonedonedone



Install back dryer B nozzleInstall back bracket for polybag support


Status

need to replace new coupling SW150. PR 1000164319donedone



Dismantle plodder D frame for cleaningInstall back Scrapper B at dryer Replace gasket at blow point dryer BDismantle pump grundfos to swap from boilerBall valve 3"Automa passingDismantle piping to pump reactor water flushing block with soap


Status

need to replace new coupling SW150. PR 1000164319donedonedonedonereplace new valve.done



Dismantle plodder D frame for cleaningInstall back Scrapper B at dryer Replace gasket at blow point dryer BDismantle pump grundfos to swap from boilerBall valve 3"Automa passingDismantle piping to pump reactor water flushing block with soap


Status

need to replace new coupling SW150. PR 1000164319donedonedonedonereplace new valve.done



Install back flushing mech sela PumpP-126.20B after cleaningOpen main hole cap dust collectorAdjust conveyor sapo Add steam tracing at dust collector


Status

need to replace new coupling SW150. PR 1000164319donedonedonedone



Dryer A nozzle blockedCoupling Pump PU-22 damage

Status

need to replace new coupling SW150. PR 1000164319



Rectify steam line leakageEHDP Pump Multistage leaking


Status

need to replace new coupling SW150. PR 1000164319donedismantle and service.



Check valve at steam blow from dryer A to kettle blockDismantle manhole cyclone D for cleaningDryer B check for any scrapper issue , operation report abnormal sound.Check Dryer D scrapper , operation report abnormal sound


Status

need to replace new coupling SW150. PR 1000164319dismantel and cleaningdonedonedone



Check internal dryer D. abnormal soundInstall Hose at conveyor


Status

need to replace new coupling SW150. PR 1000164319suspect bearing scrapper issue.done



Pump P-117.1B mech seal leak. Bearing damageChecking plodder D internal and external due to abnormal soundchecking pump P117.7


Status

need to replace new coupling SW150. PR 1000164319replace new sleeve, bearing and mech seal. Donedonedone



Box-up plodder D Coupling Pump PU-22 damage

Status

need to replace new coupling SW150. PR 1000164319done



Plodder D open frame and manhole due abnormal sound and high AMPCoupling Pump PU-22 damage

Status



06.09.2015PlantWaste water treatment Plant

Hydrogenation

F&D

Splitting and Glycerine

Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302PVC pipe leak at WWTP

Send Mech seal Low spec for recondinstal Mech seal Pump 2500P01 and alignment.

Dismantle Pump P-0111A TRG YellowCondensate pump butterfly valve mulfunction

PU-08 reported by Utilities team jammed- dismantle with grundfos technician

Dismantle cyclone plodder B due sprocket wear need to be replace

Heat exchanger E126.1 flange leakDismantle pump P-118.2B service

Shaft roller conveyor broken. Shaft need to be repairRun test Buffer tank pump

Dismantle gearbox pump P-2101B and bring to MT workshop

Plant start-up. Testing flushing agitator AG08 and AG07

Dismantle Pump P-115BInstall back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standbyRemove Teikoku pump P-118B and install new pumpDismantle Teikoku pump P-111B

Pump 2402 P02B vibration occur at motor.Dismantel Pump 2000P05B

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mmFeed Pump to Flaker P-1012C coupling damage- dismantleP-1023 mech seal leak dismantle pump Pump P-1020 reported low discharge pressure. Dismantle and check internal pump okMech Seal P-1022 leakingP-1019 pump jammed suspect bearing damage. Lub. Oil mix with water


Status

daily checkto be replace new fitting.

Gate Pass 2404. PR raised for recond.hand over to production.done. Monitor pump pac and pump.

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdone- internal ok . Need to replace carbon bearing and shaft sleeve.to be replace new valve. Pending production cannot stop plant

new sleeve ready. Pending on the mech seal.

installation on going by grundfos.

assemble with new shaft , bearing and oil seal done. Pending new Couplingreplace recond mech seal cartex by valvola. Test ok to be monitorpump mech seal to be monitor2nd time replace mech seal Cartex 45mm. To be monitormech seal to be replace

need to replace new coupling SW150. PR 1000164319replace gasket done.test ok.

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450test ok with SAJ water.

Found out rubber inside the pump and need to order spare part rubber swivel coupling damage. Pending

Testing not done due to flushing water leak into vessel. Temporary plug inlet outlet until furhter instruction from JJ-Lurgy

Internal pump surface deep groove mark. Rotor de skinned. Pending for repair

Production swap to pump 2402 P02A. Relignment and retighten bolting done 2403P02B. Pending for testing

done. Install back.Test run ok to be monitor



Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302PVC pipe leak at WWTPTop Up Lub. Oil Pump

Send Mech seal Low spec for recondinstal Mech seal Pump 2500P01 and alignment. Small drippingChange glycerine at pump pac

Dismantle Pump P-0111A TRG YellowCondensate pump butterfly valve mulfunctioninstall flanges at steam trap level 1 dismantle and serviceReplace flange 1" 600 E123 due to steam cut

Dismantle strainer pump 2100P08AAnkesah start open 2100E50 top and bottom capChange new check valve at 2100V08


Top up lub. Oil at all pump


Dismantle pump P-118A serviceinstall scaffolding internal dryer D.

Shaft roller conveyor broken. Shaft need to be repair

Top up Oil at high pressure pump




Pump 2402 P02B vibration occur at motor.Dismantel Pump 2000P05B

Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mmFeed Pump to Flaker P-1012C coupling damage- dismantleP-1019 pump jammed suspect bearing damage. Lub. Oil mix with water


Status

daily checkto be replace new fitting.done

Gate Pass 2404. PR raised for recond.hand over to production.done. Monitor pump pac and pump.done

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdone- internal ok . Need to replace carbon bearing and shaft sleeve.to be replace new valve. Pending production cannot stop plantdonedone

new sleeve ready. Pending on the mech seal.doneto be monitor


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacedone

need to replace new coupling SW150. PR 1000164319donecheck scrapper down 1/2"

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450

done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302PVC pipe leak at WWTPP-1801A AMP high. Dismantle

Send Mech seal Low spec for recondinstal Mech seal Pump 2500P01 and alignment. Small dripping. Pump pac drop 10bar. Plant need to stop

Dismantle Pump P-0111A TRG YellowCondensate pump butterfly valve mulfunctionTeikoku pump P-207B cooling not sufficient. Install support for steam trap E123

Openmanhole 2402V03A &B


Pump P-1007A mech seal leakCheck and PCV tank 1506Install Check valve at discharge portable pump.


Cyclone plodder D sprocket worn offPlodder D scrapper internal issue drop

Shaft roller conveyor broken. Shaft need to be repairrectify steam leakage at level 1




Pump 2402 P02B vibration occur at motor.Install Pump 2000P05B new mech seal form Sharveena. New sleeve



Test run submrsible pump

Status

daily checkto be replace new fitting.impeller and internal pump clean.

Gate Pass 2404. PR raised for recond.send pump pac for replace new pump.Gate Pass 2461

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdone- internal ok . Need to replace carbon bearing and shaft sleeve.to be replace new valve. Pending production cannot stop plantrectify cooling to avoid pump over heat. Done to be monitor.done

donedone


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacereplace recond mech seal. Done pending testdonedone

need to replace new coupling SW150. PR 1000164319to be replace new sprocketto be rectify

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450done







test ok. Done


Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302

Send Mech seal Low spec for recondReplace new gear pump PACRe-tighten 2500E01 flange

P-111A impeller and rotorCondensate pump butterfly valve mulfunction

Install back submersible pump at pre-treatment plantOpen nozzle dryer 2402 V01 level 2


Pump P-1007A mech seal leak


Dryer D scarpper rectify Install back frame plodder DInstall worm gear cyclone D

Shaft roller conveyor broken. Shaft need to be repair




Pump 2402 P02B vibration occur at motor.



Status

daily check

Gate Pass 2404. PR raised for recond.done. Handover to production run test ok.done

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partreceived from repairto be replace new valve. Pending production cannot stop plant

donedone


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacereplace recond mech seal. Done pending test

need to replace new coupling SW150. PR 1000164319donedonedone

temp swap from sapo bagging line- send to Wan Yew Gate pass 2450








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Top up Lub oil Dismantle Agitator

Send Mech seal Low spec for recond2500P01 and pump pac

P-111A impeller and rotorCondensate pump butterfly valve mulfunction


Pump P-1007A mech seal leakRectify steam leakag at tank T-1106, T-1302


Dryer D scarpper rectify Soap jumbo bag vibrator mounting broken

apply greasing at all bearing area







Status

daily checkdonedone

Gate Pass 2404. PR raised for recond.daily monitor

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partreceived from repairto be replace new valve. Pending production cannot stop plant


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacereplace recond mech seal. Done pending testdone

need to replace new coupling SW150. PR 1000164319done temp.Hand over to productionweld new bolting and install back done.

done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Agititor worm gearTop Up Lub Oil Install P-1701A after replace new bearing

Send Mech seal Low spec for recond2500P01 and pump pac. Fix back coupling cover

Condensate pump butterfly valve mulfunctionreplace gasket 2200 E-124 and install back capInstall back Teikoku pump P-0111A

Dismantle top spool 2100V02 and 2100V03


Pump P-1007A mech seal leak


install name plate







Status

daily checksend to Wan Yew GP2474donetest ok done


Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partto be replace new valve. Pending production cannot stop plantdone. Monitor during heat up.done pending test

done


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacereplace recond mech seal. Done pending test


done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Agititor worm gear


Condensate pump butterfly valve mulfunctionInstall back Teikoku pump P-0111A

open cap 2402E50open sight glass section 2100


Pump P-1007A mech seal leakInstall 6" valve at tank T-1506


Screw conveyor chain broken







Status

daily checksend to Wan Yew GP2474

Gate Pass 2404. PR raised for recond.change glycerine

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partto be replace new valve. Pending production cannot stop plantdone pending test

donedone


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacereplace recond mech seal. Done pending testdone


change new chain pin








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity




2000P05A rubber flender coupling damage









Test submersible pump

Status




replace new rubber


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replace









Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Agititor worm gearTop Up lub oil pump



Install new rubber coupling 2000P05AAbnormal sound pump 2402P030


Top Up Lub oil pumpPump P-1023 mech seal minor leak


Open manhole buffer tankDismantle bottom buffer tank suction pipe spool







Status

daily checksend to Wan Yew GP2474done



doneto be monitor


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacedonefeed pump to hydrogenation plant pending handover.


donedone








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Agititor worm gearDismantle pump P-1801A motor trip. Check no mechanical Issue

Send Mech seal Low spec for recond2500P01 and pump pac. Fix back coupling coverTop Up Lub Oil Pump 2500P03


Open Manhole 2401V02,V03,V04Dismantle cap 2401E51Dismantle cap 2000E01



Dismantle gear pump P-124.6 check oil seal size

Dismantle bearing Pillow Flaker 1 drum







Dismantle pump houisng 2402P030

Status


Gate Pass 2404. PR raised for recond.daily monitordone


donedonedone




done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity




Open Sight Glass 2000V07 and 2000V08,2000V02,03Dismantle Cap 2401E50Open Manhole 2000V04/05/06/10Dismantle Cap 2000E51A/B


Install ball valve and pressure Gauge at PumpP-1013


Open Cyclone 1C and 2CCheck Pump P-177.1B abnormal soundFix back worm gear Cyclone C

Buffer Tank Pump leak







Status




donedonedonedone



need to replace new coupling SW150. PR 1000164319donedone. Motor electriacl issuedone

replace ne mech seal.done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity



Condensate pump butterfly valve mulfunctionInstall back Teikoku pump P-0111ADismantle Teikoku pump P-210 . Bearing and shaft sleeve damage


Pump P-1023 drain and cleaning and replac new recond mech seal


Fix back motor coupling P-117.1 Dismantle flange at supply steam line. Clogged with soapWelding leakage at pipe joint

Buffer tank Pump dismantle and check mech seal







Shifting manual cleaning from SILO 1 to SILO 14

Status


Gate Pass 2404. PR raised for recond.daily monitor'. Pressure drop dismantle çleaning glycerine tubing and install back.

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partto be replace new valve. Pending production cannot stop plantdone pending testto be dismantel and replace new spare part


assemble with new shaft , bearing and oil seal done. Pending new Couplingmech seal to be replacedone. Test ok

need to replace new coupling SW150. PR 1000164319test okdonedone'. Test ok

replace new mech seal.








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity



Condensate pump butterfly valve mulfunctionInstall back Teikoku pump P-0111ARetighten flanges level 3 2300-E-0212



Scrapper Dryer D mulfuncation Dismantel plodder D frame

Pump B running minor leak at check valvePump A rubber coupling allen cap screw damage







Top up Greasin at Flaker 2 drumming

Status


Gate Pass 2404. PR raised for recond.daily monitor.

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partto be replace new valve. Pending production cannot stop plantdone pending testdone



need to replace new coupling SW150. PR 1000164319to be adjust the scarpper gap.done

doneto be replace new part.








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Agititor worm gearChange new butterfly valve



release pressure air receiver



Replace belting palletizerChange belt type at weighting machine







Adjust conveyor press beltAdjust cone inside flaker chute

Status


Gate Pass 2404. PR raised for recond.daily monitor.Change glycerine every 4 batch


done




donedone







donedone


Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity





Palletizer chain broken







Dismantel Flange for Tank T-1907 and T-1908 for drain water

Status


Gate Pass 2404. PR raised for recond.daily monitor.Change glycerine every 4 batch. AesSeal service the pump pac




replace new part. Done. Test ok








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity




Box-up 2100V02,V03 2402T01 sight glassBox-up Air Receiver

Top Up Lubrication oil pump


adjust scrapper inside dryer D

Sewing needle broken. Take from sapo bagging machineRetighen flaker 2 drum packing sealAdjust palletizer beltingRealign conveyor belt weighting hopperAdjust cone







replace new belt at palletizer at beader line

Status


Gate Pass 2404. PR raised for recond.Dismantle and service pumppac by AESSeal

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partreplace new valve done.done pending test

donedone



donedonedonedonedone








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Send Mech seal Low spec for recond2500P01 and pump pac. Fix back coupling coverdismanle mech. seal 2500AG08

Install back Teikoku pump P-0111ADismantle Teikoku Pump P-210

Box-up Spool at 2100V10 and 2000V10Box-up 2000V09Box-up 2000V04, 2100V04,2401E01,2400E01

Open Manhole Tank T-1606


Belting at palletizer damage







Status


Gate Pass 2404. PR raised for recond.Dismantle and service pumppac by AESSealdone

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdone pending testdone

donedonedone



replace new belt








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity



Dismantle and service condensate pumpReplace gasket steam Line Level 2, 4, E202 for CV0007

Box-up 2400E01Box-up 2100V02 and V03,V08, V07Box-up 2401V02

Install Blow Point suction Pump P-1017


Install blind 2" at Steam line new coil at buffer tankReplace belt both side





Dismantle pump P-1021 mech. Seal leak. Replace new mech seal Cartex 45mmFeed Pump to Flaker P-1012C coupling damage- dismantle


Status


Gate Pass 2404. PR raised for recond.Dismantle and service pumppac by AESSeal

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdonedone

donedonedone

assemble with new shaft , bearing and oil seal done. Pending new Couplingdone


donedone








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Send Mech seal Low spec for recond2500P01 and pump pac. Fix back coupling coverInstall Mech seal AG08

Box-up 2100V10


Install new key bar silo 1

Retighten PHE bolting







Remove blind at NG line

Status


Gate Pass 2404. PR raised for recond.Dismantle and service pumppac by AESSealdone

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new part

done

assemble with new shaft , bearing and oil seal done. Pending new Coupling


done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Send Mech seal Low spec for recondInstall back mech seal pump 2500P01 and alignment

Install back strainer Pump 2100P05ABox-up 2401E50, 2000E01








Status


Gate Pass 2404. PR raised for recond.done.test run


donedone










Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Send Mech seal Low spec for recond2500P01 monitor mech seal and install coupling cover

Install back 2402P030Box-up 2401V01, 2402V03A, V03B

Adjust pump Impeller P-1006B


Sapo glycerine drumming filter basket o-ring

Install scrapper weigthing hopper







Status


Gate Pass 2404. PR raised for recond.done


donedone



done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Send Mech seal Low spec for recond2500P01 monitor mech seal

Box-up 2402V05,2402E50,E51,E52Remove blind hotwell 2401








Status


Gate Pass 2404. PR raised for recond.daily check


donedone










Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Send Mech seal Low spec for recond2500P01 monitor mech seal

Retighthen cap E213Replace gaske at E201

Box-up 2402E02,2402C02Box-up 2000V04,V05,V06,V07,V08,V102402E03A/BInstal blind 2402T50 Hot Well


Dryer D scrapper adjust gap and try run

Screw Conveyor beader plant clogged. Dismantle and clean







Status


Gate Pass 2404. PR raised for recond.daily check

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdone. Monitor pressure testdone

donedonedonedone



done








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Dismantle pump coupling cover for plant startup

Rotor Pump Teikoku P-210B send for repairPU-16 vibrate and trip

Plunger URACA Pump Send to Value Coatremove blind at hotwell

Box-up T-1606Top Up Lub Oil P-1020A


Top-up gear oil Plodder DReplace Blower filter as per punch list A&DRectify steam leakage as per punch list

Open Manhole Buffer tankSetting belting at bagging 25kg machineReplace new packing seal at Flaker 2 drum


Plant start-up. Testing flushing agitator AG08 and AG072500P01 monitor mech seal


Pump 2402 P02B vibration occur at motor.Box-up 2000E01, 2402V07,2000E50. Box-up activity completed



Cleaning and service grunfos pump

Status

daily checksend to Wan Yew GP2474. Received back

daily checkdone

Done. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdone GP2492Check electical issue

doneGP2493done

assemble with new shaft , bearing and oil seal done. Pending new Couplingdonedone


donedonedone








Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity


Fat trap pipeline check valve clogged with debris. Clean and service install backInstall back pump 2500P01 coupling cover

Rotor Pump Teikoku P-210B send for repairRectify steam leakage as per plant punchlist

Install blind for pressure test splitting 2000T50

Replace gasket at pump P-1030 dischargerPipe line from Pump P-1013B to sapo leak


Install back plodder D front frame

Retighten packing seal at Flaker 2 drum

Rectify steam drain line at High pressure boiler





Feed Pump to Flaker P-1012C coupling damage- dismantle


Status

daily check- abnormal sound accoursend to Wan Yew GP2474. Received back to be install on 01.10.2015

daily checkdonedone

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionto be test the new pump P-0118B. Test low flow rate. Need to check with electrical the amp and rpm.return back by Value Coat. Unable to repair the pump. Raise PR for new partdone GP2492done

done

assemble with new shaft , bearing and oil seal done. Pending new Couplingdonescafolding erection and rectifucation by Landfeld


done

done






Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Agititor worm gear A-3F install back after repair

Dismantle pumppac 2500P01.1

Rotor Pump Teikoku P-210B send for repair

Install blind at hot well T50 2000Retighten Manhole 2000V10


Alignment new soap kettle pumpRepair pipe leakage from P-1013B to Sapo plant

Retigthen gland packing flaker 2 drumDismantle vaccum pump for chillerPump At Fat Trap Beader leak. Replace new mech seal

Top Up Lub Oil high pressure pump



Dismantle Pump P-115BInstall back Teikoku pump P-0207B after repair and dismantle centrifugal pump temp. standbyDismantle Teikoku pump P-111B

Teikoku pump P-118B new pump




Status

daily check- abnormal sound accour dismantle gear worn done. Test ok

daily checkdone

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partdone GP2492 received back from Wan Yewtest ok TRG 0.2 32meter cube per hour Amp 26.92 , 49.9Hz

donedone



donedismantle and indentify damage partdone. Test ok

done






Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302

2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run testDismantle pump pac and serviceInstall back hammering at level 2

Rotor Pump Teikoku P-210B replace new spare parts.

retigthen manhole bolting 2000V10

Dismantle and service fat trap pump. Check valve clogged with debris


Open plodder D frame and onstall back after cleaningReplace lock for dryer manholeRemove blind plate and replace gasket

Palletizer belt broken. Dismantle replace new beltChange drive belt weighting conveyorInstall back chain cover at screw conveyor







Send Mikuni valve for repair 4" - 1 unit, 2" 3 unit

Status

daily check- abnormal sound accour dismantle gear worn

donedonedone

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new part GP2492 received back from Wan Yew

done

assemble with new shaft , bearing and oil seal done. Pending new Couplingdone. Test ok


done.done.done.





GP 2503


Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Pump P-1401B abnormal sound

2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run test


Swap Buterfly valve 3" from 2000V05 to 2100V05

Install back Caustic Soda Pump P-1026


Brine line leaking at pipe

Replace gasket at steam header







Dismantle fat trap submersible pump Clogged with rubbish debris. Clean and service

Dismantle fat trap submersible pump Clogged with rubbish debris. Clean and service

Status

daily check- abnormal sound accour dismantle gear worn to check and monitor

Daily Monitor


done

assemble with new shaft , bearing and oil seal done. Pending new Couplingdone. Pending Testing

need to replace new coupling SW150. PR 1000164319to repair welding joint

done





done

Temp. use wilden pump


Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Pump P-1401B abnormal sound



Feed pump to Hydrogenation P-1023 mech seal leak


dismantle pipe spool at dryer B clogged with soap.disconnect pipline in&out chiller line and belitng motor







Status

daily check- abnormal sound accour dismantle gear worn to check and monitor

Daily Monitor pump pac pressure and temp.


assemble with new shaft , bearing and oil seal done. Pending new Couplingto be replace recond mech seal.







Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302

2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run testDismantle and service all steam trap at plant

Rotor Pump Teikoku P-210B replace new spare parts.Rectify leakage accorfing to plant punch listReplace gasket at pump P-0106A suction

Retighten packing at valve at high pessure line

Swap Ball valve 4" at pump P-1019

Pump P-126.1A1B mech seal leak. Dismantle and replace new mech sealRepair pipe leakage at basket strainerDismantle pump P-118.2 for replace new mech seal

Replace gasket at steam lineRectify valve leakage at buffer tank







Swap Fat trap pump from tank areaRepair hot water pipe inside glass tank

Send for repair stator submersible pumpReplace new chain at cyclone plodder

Status


Daily Monitor pump pac pressure and temp.done

Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partrecond front and rear pump. GP2507on-goingdone

done



donedone




donedone

GP2511done


Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


Rotor Pump Teikoku P-210B replace new spare parts.Replace gasket level 6 2300 C202Rectify steam tracing

install back pump P-126.1A1

Dismantel PHE gasket for replacement

Top-up lub oil at high pressure pump

Service drum clamp/sapo







Replace mech seal pump multistage P-126.1A1

Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partrecond front and rear pump. GP2507donedone



done

done

donedone





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302check and dismantle pump P-2101B

2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run testDismantle and replace mech seal pump 2500P07

Rotor Pump Teikoku P-210B replace new spare parts.Install Pump Teikoku P-210A at plantReplace gasket and rectify steam tracing leakage

Install back worm gear at cylone plodder dryer BTop-up lub. Oil at plodder A and B gearbox

Replace gasket PHE at flaker lineRectify pipe line leakage change gasket

Dismanlte and service cyclone plodder







Status

daily check- abnormal sound accour dismantle gear worn done


Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partrecond front and rear pump. GP2507donedone


need to replace new coupling SW150. PR 1000164319donedone. To be monitor lub oil level.

done. Peding a few plate need to clean by operation.done

on-going





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Dismantle Pump P-1701B inside pump clogged with rubbish. Service and clean



Check Pump PU-07 and PU-09 NRV

Check Pump P-1032 report abnormal soundOpen manhole T-1107 and top manhole and install 6" ball valve

Install conveyor stopper at drumming line

replace gasket PHE and install back

assamble pump P-1701







Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partrecond front and rear pump. GP2507

done

assemble with new shaft , bearing and oil seal done. Pending new Couplingcheck okdone


done





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


Rotor Pump Teikoku P-210B replace new spare parts.Install Strainer plug 6 point

Swap mec seal from Pump P-1026B to P-1203Open Manhole and top Manhole T-1601

Top -up lubrocation pump Blower A

Replace gasket at beader buffer tank







Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partrecond front and rear pump. GP2507done



done





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Install back pump P-1701B


Rotor Pump Teikoku P-210B replace new spare parts.Start-up teikoku pump fract and dist.

rectify steam tracing leakage line tank T-1702Repair sight glass broken

Fix- back pipe nozzle dryer B

Rectify steam tracing leaking at flow meterBuffer tank pump B trip electrical issue







Status

daily check- abnormal sound accour dismantle gear worn done. Test ok


Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partrecond front and rear pump. GP2507witness production start up.



donehandover to electical





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


Rotor Pump Teikoku P-210B replace new spare parts.Witness pump teikoku start up for dist.

replace gasket feed pump to hydro pump P-1023Install blind at valve between tank T-1203 and T-1204

Replace gasket at turbo pump

retighten gland packing flaker 2 drummWeighting conveyor roller abnormal sound and damage. Dismantle and replace bearingAdjust and set back belt at beader palletizerRetighten valve at beader header







Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partDone. Pending run test by productionreturn back by Value Coat. Unable to repair the pump. Raise PR for new partrecond front and rear pump. GP2507done



donedonedonedone





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Alignment pump P-1401A

2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run testInstal cover coupling pump 2500P01

Pump Teikoku P-115B TRG RedReplace wilden Pump at Fat Trap

Repair Sight Glass at Tank T-1108

Install Hose at RSTVConveyor belt top weighting hopper damage replace with new partModifify drain line chiller



Dismantle Pump P-115BDismantle Teikoku pump P-111B




Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partreturn back by Value Coat. Unable to repair the pump. Raise PR for new partto be dismantle during shut downdone







Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


Rectify steam tracing dryer BInstall new belt at Silo disconnect chiller line to Plodder BReplace new mech seal at pump grundfos CR1 flushing hot waterDismantle weighting belt chainDismantle Motor Dryer A and install back with new motorAdjust belitng lifitng pallet

Replace chain at weighting belt







Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partreturn back by Value Coat. Unable to repair the pump. Raise PR for new part


need to replace new coupling SW150. PR 1000164319donedonedonedonedonedonedone

done





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


fix back dryer B motor and chiller pipe

Retighten packing chiller at Flaker 2

Replace spare part for pump Teikoku P-210Replace new Sprocket and chain cyclone plodder saponification plant







Status






done

donedone





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


Dismantle pump P-103B

Belting for pallet lifting damage replace new beltreplace belt at bagging machine statec binder

Replace lub. Oil at high pressure pump Welding bracket at beader chamber







Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partreturn back by Value Coat. Unable to repair the pump. Raise PR for new partdone



donedone

donedone





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


Dismantle pump centrifugal pump at Pump P-210Replace mech seal pump grundfosInstall pump Teikoku P-201BInstall back wilden pump

Box-up tank T-1107Replace gasket at tank T-1203

Dismantle and serivce pump P-126.1 mech seal

Replace screw conveyor to belt conveyor at SILO 4

Replace mech seal pump P-1033

Fabricate nozzle for clear blockage at sapo plant







Status



Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partreturn back by Value Coat. Unable to repair the pump. Raise PR for new partdonedonedonedone



done

done

done





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302dismantel pump P-1701A pump clogged


replace ball valve between tank T-1203 and T-1204

replace back 1" pressure valve

Retigthen bolting at warehouse

dismantle mech seal pump P-1004 repair and servicewelding drummng bracket







Status






done

donedone





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302

2500P01 dismantle mech seal for recond. AES Seal install back mech. Seal and run testWelding bracket for wilden pump base support

Box-up Tank T-1601 and install 6" valve

Gearbox Flaker 2 product block inside drumming. Service and test ok

Welding braket for loading bay MOC







Status






done

done





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302Running test pump 1201B for support Air at CAT


Install blind at dist. Line tank T-1204Install pipe spool and flexible hose for header C202 and C203Install blind plate c203 to T-1701Check melting tank abormal sound. Check ok

Glycerine Drumming replace impeller pump

Re-tighten gland packing drumming flaker 2Dismantle gear pump Beader plant reported jammed. Check pump no issue handover to electrical

Dismantle bunner Thermax Boiler A to replace gasket







Status




assemble with new shaft , bearing and oil seal done. Pending new Couplingdonedonedonedone


donedone

done





Hydrogenation

F&D


Cooling tower

Tank Farm

Saponification

Oliec Acid

Flaker Beader

Boiler House

Soap bar

RODM plant

Loading Bay

Workshop Mechnical

Activity

Monitor AR1302


relocate Wildeb pump at fat trap and install flexibel hose at discharge pumpMonttor start-up pump Teikkoku P-103A

Dismantle pump 2000P09A mech seal leakDismantle Pump P03A. Impeller loosen. Retighten and fix back

Test run Gear Pump at buffer tankinstall vaccum pump pending testing

Replace gasket at basket strainer

Assambel vaccum pump chiller







Status

Remove gear for install belting


Internal pump surface deep groove mark. Rotor de skinned.PR raised for new partreturn back by Value Coat. Unable to repair the pump. Raise PR for new partdonedone

to be replace new mech sealdone



Test Ok. Donedone

done

done




book1

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