booklet maker blm6700 - canon globaldownloads.canon.com/isg_manuals/booklet_maker_blm... · v001...

Installation Manual BLM6700 DBCI-0512-0076-V001

BLM6700 for Booklet Maker 6700 Line

V001 RI01 23-08-2012 DBCI-0512-0076-V001 - 1 -

BOOKLET MAKER BLM6700

INSTALLATION MANUAL



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About this manual Machines have much in common but there are differences because they can be mirrored, have different colours or additional options. Therefore the machine on the pictures in this manual may be different. This machine must be installed by a qualified technician.



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Contents

TITLE PAGE

ABOUT THIS MANUAL ............................................................................................................................... 2

CONTENTS ................................................................................................................................................. 3

1. SAFETY ............................................................................................................................................ 4

2. GENERAL ........................................................................................................................................ 5

3. BASIC INFORMATION ..................................................................................................................... 6

4. INSTALLATION ................................................................................................................................ 7

4.1 REQUIREMENTS .................................................................................................................................... 7 4.1.1 Tools ............................................................................................................................................ 7 4.1.2 Parts (Supplied) ........................................................................................................................... 7

4.2 PREPARING THE BLM ............................................................................................................................ 8 4.3 MECHANICAL INSTALLATION ..................................................................................................................10

4.3.1 BLM behind RTM ........................................................................................................................10 4.3.2 BLM behind HCS ........................................................................................................................12

4.5 ELECTRICAL INSTALLATION ...................................................................................................................16 4.5.1 Tapping the Transformer .............................................................................................................16 4.5.2 Connecting the RTM ...................................................................................................................17 4.5.3 Connecting the HCS ....................................................................................................................18

4.6 FINALIZING INSTALLATION......................................................................................................................19

5. SYSTEM SETUP ..............................................................................................................................20

5.1 SYSTEM SETUP ...................................................................................................................................20 5.2 LANGUAGE SETUP ...............................................................................................................................22 5.3 BLT TRIM ZERO SETUP ........................................................................................................................23 5.4 STR THICKNESS DETECTION SETUP ......................................................................................................26

6. JOB TESTING .................................................................................................................................28

7. TECHNICAL INFORMATION ...........................................................................................................29



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1. Safety

Contents

Carefully read the Safety InBLMuction Document (DBCH-0512-0000-V000) before installing, servicing or operating your equipment.



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2. General

Contents

With the addition of the BLM Booklet Maker to the SDD product range, a cost effective full-bleed solution is available which has a small footprint and is easy to operate. This machine is designed with high reliability in mind resulting in cost effective operation due to long production with minimal service requirements. The Booklet Maker BLM6700, further referred to as BLM, is the core of the Booklet Maker system line as if they were one and is fully modular. This manual specifically describes the installation of the BLM6700 only (when a complete system line with a Front Trimmer, 2-Side Trimmer and Square fold is already installed). The BLM is used for folding and stapling a booklet. Booklets with a maximum of 30 sheets can be stapled. Operating the BLM and adjusting the settings is achieved via the User Interface (UI). The BLM is for on-line use behind the Océ DP-line and Canon ImagePRESS digital printers equipped with a HCS3-stacker. Installation instructions for the other modules in this line can be found in their respective manuals.



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3. Basic Information

Contents

Study the picture below to become familiar with the main components.

Orientation is based on the paper flow direction.

No. Description

1 Top Cover

2 Paper Infeed

3 Operator side (Left)

4 User Interface (UI)

5 Power switch (inside)

6 Booklet Outfeed

7 Fold stop outfeed

Right

Left

Rear Front

3

Top

Bottom

2

6

5

1

4

7



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4. Installation

Contents

4.1 Requirements

4.1.1 Tools

Description

Wrench 7mm

Wrench 24mm

Allen key 5mm

4.1.2 Parts (Supplied)

Description Qty

HCS Aligment Kit 1

Termination plug female 1

Termination plug male 1

Power cable 2,5 mtr 1

Interlock Jumper 2

Communication cable 4,5mtr 37 sub-D 1



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4. Installation (continued) Contents

4.2 Preparing the BLM

Fig. 1

Fig. 2 Fig. 3

Step Action Remarks

1. Loosen Right Cover. The Right (Fig. 2) Cover is secured with 1 Hexagon M4 bolts [A] (Fig. 1). Loosen bolt [A] but do not remove it.

2. Remove Right Cover. Close the Top Cover, lift the Right Cover slightly up and disconnect the grounding cable. Remove the Cover from the machine (Fig. 2).

3. Loosen Left Cover. The Left Cover (Fig. 3) is secured by the Hexagon M4 bolts [B] (Fig. 1) of the User Interface. Loosen both bolts [B] but do not remove them.

4. Remove Left Cover. Lift User Interface and Left Cover slightly up. Disconnect ground wire and remove Cover from Machine (Fig.3).

A

B



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4.2 Preparing the BLM (continued)

Fig. 4 Fig. 5

Step Action Remarks

5. Loosen Upper Nuts. Loosen the Upper Nuts [C] of all four wheel bolts with a 24mm wrench (Fig. 4).

6. Loosen Docking Bracket. Loosen the two Bolts of the Docking Bracket. (Fig. 5).

C



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4.3 Mechanical Installation

4.3.1 BLM behind RTM

Fig. 6 Fig. 7

Fig. 8 Fig. 9

Step Action Remarks

1. Positioning BLM. Position the BLM behind the RTM (Fig. 6).

2. Connect BLM. Line up the center pin [A] of the BLM Docking Bracket (Fig. 7) with the center recess on the RTM and push the BLM into place till the clamps [B] lock.

3. Align BLM with BLT. Use the holes in the bar on the BLM with the holes in the frame of the RTM on left (Fig 8) and right (Fig. 9) for vertical and horizontal alignment.

4. Adjust BLM vertically. Adjust the vertical alignment of the BLM (Fig. 8-9) by moving the machine left or right as required.

A

B



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4.3 Mechanical Installation BLM (continued)

4.3.1 BLM behind RTM (continued)

Fig. 10 Fig. 11

Fig. 12 Fig. 13

Step Action Remarks

4. Tighten Docking Bracket. When correct tighten the two Docking Bracket bolts with a 5mm Allen Key (Fig. 10).

5. Adjust BLM horizontally Adjust the height of the BLM by turning wheel bolts [C] with a 24mm wrench as required.(Fig. 11).

6. Check height BLM. Check if the Top Cover of the BLM is at the same height as the RTM and the BLM is level (Fig. 12).

7. Tighten Upper Nuts. When the height of the BLM is correct and level, tighten the Upper Nuts [D] (Fig. 13).

D

C



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4.3.2 BLM behind HCS

Fig. 14 Fig. 15

Fig. 16 Fig. 17

Step Action Remarks

1. Prepare HCS. Remove bolts [A] from HCS Outfeed Cover (Fig. 14).

2. Take HCS Aligment Kit. Take HCS Alignment Kit from BLM Accessory box. (Fig. 15).

3. Install HCS Alignment Kit. Mount the HCS Aligment kit with the correct HCS labels (HCS2 or HCS3) facing outward. Start on right side with supplied Bolt (Fig. 16). Next mount on left with Bolt supplied (Fig. 17) but do not tighten both bolts.

A

HCS3 HCS3



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4.3.2 BLM behind HCS (continued)

Fig. 18 Fig. 19

Fig. 20 Fig. 21

Step Action Remarks

4. Aligning HCS Alignment Kit. Make sure that the HCS Alignment Kit is parallel with the HCS Outfeed slot (Fig. 18).

5. Finalizing Alignment Kit. When the HCS Alignment Kit is fully aligned, tighten the Mounting Bolts [B] (Fig. 19).

6. Positioning BLM. Position the BLM behind the HCS (Fig. 20).

7. Connect BLM. Line up the center pin [C] of the BLM Docking Bracket (Fig. 21) with the center recess on the HCS and push the BLM into place till the clamps [D] lock.

B

C

D



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Fig. 22 Fig. 23

Fig. 24 Fig. 25

Step Action Remarks

8. Align BLM with HCS. Use the holes in the bar on the BLM with the holes in the Alignment Kit on the HCS on left (Fig 22) and right (Fig. 23) for vertical and horizontal alignment.

9. Adjust BLM vertically. Adjust the vertical alignment of the BLM (Fig. 22-23) by moving the machine left or right as required.

10. Tighten Docking Bracket. When correct tighten the two Docking Bracket bolts with a 5mm Allen Key (Fig. 24).

11. Adjust BLM horizontally. Adjust the height of the BLM by turning wheel bolts [E] with a 24mm wrench as required.(Fig. 25).

E



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Fig. 26 Fig. 27

Step Action Remarks

12. Check height BLM. Check that the Top Cover of the BLM is level (Fig. 26).

13. Tighten Upper Nuts. When the height of the BLM is correct and level, tighten the Upper Nuts [F] (Fig. 27).

F



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4.5 Electrical Installation

4.5.1 Tapping the Transformer

Fig. 28 Fig. 29

Fig. 30 Fig. 31

Step. Action Remarks

1. Remove Infeed Cover. Remove Infeed Cover by loosening Hex bolts [A] and removing Hex bolt [B]. (Fig. 28). Next remove Cover to gain access to Transformer (Fig. 29).

2. Check terminal setting. Check to which terminal [C] lead L is connected. Fig.30 shows a transformer tapped for 230V [A].

3. Set correct line voltage. If required, connect lead to the appropriate line voltage terminal. (Fig. 30).

4. Mount Infeed Cover. Mount Infeed Cover by reversing step 1 above.

5. Check Disconnect label. Disconnect label for the appropriate line voltage should be placed on the right side of the terminal board. Replace if required. (Fig. 31).

The Booklet Maker is only to be connected to an approved electrical system which is rated at a maximum of 16A and protected by circuit breakers.

Make sure the BLM power cord is disconnected from a power source.

B

A

C



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4.5 Electrical Installation (continued)

4.5.2 Connecting the RTM

Fig. 32 Fig. 33

Fig. 34

Step Action Remarks

1. Connect Communication Cable in RTM.

Connect the Communication Cable [A] in the RTM on the Interface Output connector (Fig. 32).

2. Lead Communication Cable into BLM.

Lead the Communication cable from the RTM through the opening on the right side of the BLM (Fig. 33) to the Terminal Board under the Infeed (Fig. 34).

3. Connect Communication Cable in BLM.

Connect the Communication Cable in the 37 pin sub-D socket in the BLM [B]. (Fig. 34).

4. Connect Power Cable in BLM. Connect the Power Cable in the socket in the BLM [C]. (Fig. 34).

A

C B



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4.5 Electrical Installation (continued)

4.5.3 Connecting the HCS

Fig. 35 Fig. 36

Step Action Remarks

1. Connect Communication Cable. Plug one side of the Communication cable in the appropriate socket in the HCS and lead other end through the opening on the right side of the BLM (Fig. 35) to the Terminal Board under the Infeed (Fig. 36).

2. Connect Communication Cable in BLM.

Connect the Communication Cable in the 37 pin sub-D socket in the BLM [B]. (Fig. 36).

3. Connect Power Cable in BLM. Connect the Power Cable in the socket in the BLM [C]. (Fig. 36).

B C



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4.6 Finalizing installation

Step Action Remarks

1. Final check. Check all mechanical and electrical connections.

2. Place and secure Covers. Reverse the procedure on page 8 to place back and secure Covers on the BLM.



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5. System Setup

Contents

5.1 System Setup

Fig. 37 Fig. 38

Fig. 39 Fig. 40

Step Action Remarks

1. Open BL and STR Top Covers.

2. Turn on BLM and STR. Make sure STR Trim Waste Bin Drawer is closed.

3. Close BLM and STR Top Covers.

4. Enter [Admin] menu. Press the [Admin] button when [Ready] is displayed in the top left corner (Fig. 37).

5. Enter [System Setup] menu. Use the ‘▲ / ▼ buttons’ to select [System Setup] and press the [Enter] button. (Fig. 38).

6. Select [System Setup]. Select the correct System Setup with ‘►‘as per the Booklet Maker line installed (2 / 10, 4 / 10, 6 / 10 etc.) (Fig. 39). Press [Enter] to confirm.

7. System restarts. System restarts (Fig. 40).



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5. System Setup (continued) Contents

5.1 System Setup (continued)

Fig. 41

Step Action Remarks

8. Check settings. Check that all settings are available for the Booklet Maker Line installed. (Fig. 41): Staple = BLM Front Trim = BLT Side Trim = STR Square Fold = SFM



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5.2 Language Setup

Fig. 42 Fig. 43

Fig. 44

Step Action Remarks


2. Enter [Language:] menu. Use the ‘▲ / ▼ buttons’ to select [Language:] and press the [Enter] button (Fig. 43).

3. Select Language. Use the ‘▲ / ▼ buttons’ to select the correct Language (Fig. 44). Press [Enter] to confirm.

4. Press .

Press [Return] to return to the Main Menu.



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5.3 BLT Trim Zero Setup

Fig. 45 Fig. 46

Fig. 47 Fig. 48

Step Action Remarks

1. Read out Trim Zero Value. Open BLT Top Cover and read out Trim Zero Value on the NVM Value no. 1 label above the Infeed. (Fig. 45).


3. Select [Service] menu. Use the ‘▲ / ▼ buttons’ to select [Service] and press [Enter] (Fig. 47).

4. Enter [Service] menu. Follow on-screen instructions to enter [Service Access Code] (Fig. 48). Press [Enter] to enter Service Menu.

The BLT Trim Zero Value is set based on the BLT in the Booklet Maker line.



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5.3 BLT Trim Zero Setup (continued)

Fig. 49 Fig. 50

Fig. 51 Fig. 52

Step Action Remarks

5. Select BLT. Use the ‘▲ / ▼ buttons’ to select the BLT (Fig. 49). Press Enter to confirm.

6. Select [NVM] setting. Use the ‘▲ / ▼ buttons’ to select [NVM] and press [Enter] (Fig. 50).

7. Select [Trim Zero] setting. Use the ‘▲ / ▼ buttons’ to select NVM no. 1 [Trim Zero] and press [Change] (Fig. 51).

8. Enter Trim Zero Value. Enter [New Value(Dec):] as read off from label in BLT with + / - buttons (Fig. 45). Press [OK] to confirm (Fig. 52).



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5.3 BLT Trim Zero Setup (continued)

Fig. 53 Fig. 54

Step Action Remarks

9. Return to Main Menu. Press [Return] twice (Fig. 53) followed by [Exit] (Fig. 54) to return to the Main Menu.




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5.4 STR Thickness Detection Setup

There are 3 different warning settings as follows:

Value 1 Value 2 Value 3 Booklet too thick! not trimmed (NO STOP: only message in UI display

Booklet too thick (STR003) SOFT STOP: booklet transported outside the machine

Booklet too thick (STR108) (HARD STOP: booklet still inside the machine)

Fig.55 Fig.56

Fig.57 Fig.58

Step Action Remarks


2. Select [Service] menu. Use the ‘▲ / ▼ buttons’ to select [Service] and press [Enter] (Fig. 56).

3. Enter [Service] menu. Follow 0n-screen instructions to enter [Service Access Code] (Fig. 57). Press [Enter] to enter Service Menu.

4. Select STR. Use the ‘▲ / ▼ buttons’ to select the STR (BLT6702) (Fig. 58). Press Enter to confirm.

NVM ‘Stop if booklet too thick’ is a value set to warn the Operator that a booklet is to thick to trim.



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5.4 STR Thickness Detection Setup (continued)

Fig. 59 Fig. 60

Fig. 61 Fig. 62

Step Action Remarks

5. Select [NVM] setting. Use the ‘▲ / ▼ buttons’ to select [NVM] and press [Enter] (Fig. 59).

6. Select [Booklet too thick] setting. Use the ‘▲ / ▼ buttons’ to select NVM no. 6 [Stop if Booklet too thick] and press [Change] (Fig. 60).

7. Enter Booklet too thick warning value.

Enter [New Value(Dec):] 1, 2 or 3 with + / - buttons and press [OK] to confirm (Fig. 61).

8. Return to Main Menu. Press [Return] twice (Fig. 62) followed by [Exit] (Fig. 54) to return to the Main Menu.




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6. Job Testing

Contents

Refer to following Operator Manuals to run a job for testing purposes: DBCB-0512-0081-V000 BLM6700 Operator Manual DBCB-0512-0080-V000 STR6702 Operator Manual

Refer to following Service Manuals in case of errors when running a job: DBCR-0512-0037-V000 BLM6700 Service Manual DBCR-0512-0044-V000 STR6702 Service Manual DBCR-0512-0019-V000 BLT6989 Service Manual DBCR-0512-0020-V000 SFM6904 Service Manual



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7. Technical Information

Contents

Capabilities:

Compatibility: Océ DP-line & Canon ImagePRESS equipped with HCS-3 stacker

Physical:

Operational On Pallet in box

Height 1150mm 1300mm

Width 700mm 800mm

Length 910mm 1200mm

Weight ≈165 Kg ≈215Kg

Booklet: Width Length

Min. paper size: 140mm 248mm Max. paper size: 320mm 470mm

Paper Weight (min-max): 60 g/m2 - 300 g/m2

Max. number of sheets: 30 sheets of 80 g/m2

Technical:

Speed: A4 A3

2980 booklets/hour 2610 booklets/hour

Noise Level (max) 70dB

Electrical:

Power source:

50Hz: 220/230V, 4.0A

60Hz: 220/230V, 4.0A

60Hz: 100/110/120/127V, 8.0A (upon request)

Environmental:

Temperature Range +17 to 32 °C Humidity Range 30% – 65% RH



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Your Partner in Short Term, Turnkey Solutions. © December 2007 SDD. IlluBLMations and specifications do not necessarily apply to the standard

version of machines in all local markets. Technical specifications subject to change without prior notice. All products mentioned in this brochure are claimed as trademarks or registered trademarks of

their respective companies.

SDD B.V.

Brinkerweg 5 8166 GD Emst The Netherlands

Phone: +31 (0) 578 662 662 Fax: +31 (0) 578 662 666

www.sdd.nl

[email protected]

Your Partner in Short Term, Turnkey Solutions. © August 2012 SDD B.V. IlluBLMations and specifications do not necessarily apply to the standard

version of machines in all local markets. Technical specifications subject to change without prior notice. All products mentioned in this brochure are claimed as trademarks or registered trademarks of their respective companies.

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