boreas dv 1260 - dv 21000 avs / wvs air cooled / water cooled … · 2020-01-22 · for the...

BoreasDV 1260 - DV 21000 AVS / WVSAir cooled / water cooled Refrigeration Dryers

Donaldson Filtration Deutschland GmbHBüssingstraße 1D-42781 Haan • GermanyTel. +49 2129 569 0Fax +49 2129 569 [email protected]

PRODUCT DESCRIPTION

Boreas DV 1260 - DV 21000

For the energy-conscious user, the new Boreas DV refrigeration

compressed air dryers are now available. This new range inclu-

des speed-controlled compressors, inverters for compressors

and fans as well as level-controlled condensate drains.

The complete control of the DV dryers is carried out by the

innovative electronic control system, which continuously mo-

nitors the pressure and operating temperature, calculates the

thermal load and adjusts the speed of the compressor and the

fans. This ensures an extremely stable dew point in all opera-

ting conditions and a power consumption proportional to the

applied thermal load.

Controller Display

The large controller display provides an intuitive user interface.

The current operating parameters are constantly provided with

additional information such as data acquisition, planned main-

tenance, operating hours counter, energy saving and alarm me-

mory.

An interface for the remote monitoring of the dryer is already

included as well as alarm contacts for remote monitoring.

INDUSTRIES

Technical alterations reserved (6/2018)

MAIN FEATURES & BENEFITS

• Refrigeration compressed air dryers with intelligent, energy-saving

capacity control for economical compressed air drying

• 17 sizes for nominal fl ow rates of up to 21,000 m³ / h allow an accurate

selection of the appropriate refrigeration compressed air dryer to the

respective operating volume fl ow

• Speed-controlled refrigerant compressor and condenser fan in

conjunction with intelligent temperature and pressure control perma-

nently adjust the energy consumption to the current operating condi-

tions and at the same time ensure a constant pressure dew point

• Electronic level-controlled condensate drain on the heat exchanger

ensure reliable condensate drainage depending on the amount

of condensate without loss of compressed air. Includes function

monitoring and alarm message

• Electronic controller including a large touch display shows the current

operating parameters while additional functions such as data loggers,

service messages, alarm history, operating hours counters and energy

saving are easily accessible. Data exchange to higher-level controllers

is possible via an integrated RS485 interface

• Compact und space-saving design with robust steel housing

• Flange connection for all sizes

• Chemical and electrical industry

• Maschine building industry and plant engineering/

construction

• Automotive industry

Controller Display

P-BE

P-EG

PG-EG

(P)-SRF N

(P)-BE

P-SLF

PG-EG

P-EG

(P)-GS N

(P)-GSL N

P-EG

PG-EG

P-BE

(P)-BE

(P)-SRF N

(P)-PF-PP

(P)-PF-PT

UFTD

R-EG

(P)-GSL N

PF-EG

P-KG

(P)-SM N

PP-TF

(P)-PP(P)-PP 100

PP 100 C

(P)-PF-PT

(P)-PF-PES „W“

(P)-PF-PP

PP-FCPP-FC 100

PF-PES „B“PF-PES „X“

(P)-GSL N

Sterile Condensate Steam Gases Liquid

Process Filtration

UFM-P

UFS-SP N

UFA-AC

UFM-D

P-EGS

F119

002_

06_2

018_

EN

G

2/13

REFRIGERATION DRYERS Boreas DV 1260 - DV 21000 AVS / WVS

13

1

1c

T1

1b

1a

P<

10

85

6

9 M

8

T2

12.2

25

2

DG

F011

5

21

12.1

4

P> mAP

37

T4

12.412.3

T3

36

39

mAP

82

3435

43

13

1

1c

T1

1b

1a

P<

10

85

6

T2

12.2

25

2

DG

F013

3

21

12.1

4

P> mAP

37

T4

12.412.3

T3

36

39

mAP

82

3435

19

18

20

43

PRODUCT DESCRIPTION

Function Description (air cooled version)

The warm, moisture-laden compressed air enters the air /

air heat exchanger (1a) and is precooled there by the incom-

ing compressed air. The compressed air then flows into the

air / refrigerant heat exchanger (1b). There, it is cooled to

approx. 2°C, whereby water vapor is condensed and the

liquid water is separated in the water separator (1c) and is

discharged from the system via the electronically-controlled

condensate drain (21). The cool, saturated compressed air

then flows back through the air-to-air heat exchanger (1a)

and is heated by the incoming compressed air and thus is

under-saturated.

The pressure dewpoint achieved depends on the design

and operating conditions and is + 3°C at nominal operating

conditions.

In the refrigeration circuit, the refrigerant is compressed in the refrigerant

compressor (6) and then liquefied with the fan (9) in the condenser (8). The

liquid refrigerant is expanded via a thermal expansion valve (35) and inject-

ed into the air / refrigerant heat exchanger (1b). The warm compressed air

evaporates the refrigerant and the pressure is reduced and cooled by this

phase change, which also cools the compressed air. The expanded and gas-

eous refrigerant is returned to the compressor.

The electrical control constantly monitors the evaporation pressure, the

condensing pressure and the dew point temperature in the cooling circuit.

The evaporation pressure is kept constant by the refrigerant compressor

adjusting the compression pressure by frequency. The condensing pres-

sure is also kept constant by the load, as the fan adjusts the amount of

cooling air fed into the system.

Main Components

• Air/air (1a) and air/refrigerant heat exchanger (1b)

with integrated water separator (1c)

• Electronic level-controlled condensate drain (21)

• Refrigerant compressor with frequency control (6)

• Refrigerant condenser (8) with frequency-controlled

fan (9)

• Thermal expansion valve (35)

• Pressure compensation solenoid valve (85)

3/13


PRODUCT SPECIFICATIONS

Features Benefits

Intelligent over-all concept

Type range, integrated monitoring and control functions as well as automatic condensate drain adapted for the use in central compressed air applications. Available in air or water cooled versions

17 sizes for nominal volume flows up to 21.000 m³/hAccurate selection of the appropriate refrigeration compressed air dryer to the respective operating volume flow

Intelligent, energy-saving capacity control based on speed-controlled refrigerant compressor and condensor fan in conjunction with temperature and pressure control

Permanently adjusting of the energy consumption to the current operating conditions for economical compressed air drying at a constantly low pressure dew point

Electronic level-controlled condensate drain on the heat exchangerSafe condensate drainage depending on the amount of condensate, without loss of compressed air. Includes function monitoring and alarm meessage

Compact and space-saving design with robust steel housing Low space requirements at the installation site,low storage space requirement and low transport costs

Electronic controller including a large touch display shows the current operating parameters while additional functions such as data loggers, service messages, alarm history, operating hours counters and energy saving are easily accessible. Data exchange to higher-level controllers is possible via an integrated RS485 interface

Reliable monitoring of the operating status and timely display of required maintenance work; Remote monitoring via potential-free fault message and RS485 interface possible

Scroll compressor in refrigeration circuit Reliable compression of the refrigerant at high running, low vibration and low noise operation

Aluminium heat exchangerNo corrosion inside the heat exchanger due to contact with moist compressed air; Good heat transfer properties at low weight

Flange connections for all sizes Easy and safe connection to the compressed air network

4/13


PRODUCT SPECIFICATIONS

SIZING

TypeVolume flow

m3/hVolume flow

m3/min.Differential pressure

mbar

Cooling air requirement *

m3/h

Cooling water requirement **

m3/h

Power consumptionkW* / kW**

Power supply

DV 1260 1260 21 210 5400 0,76 2,20 / 2,00 3~/ 400V/ 50Hz (±10%)

DV 1650 1650 28 160 7200 0,98 3,10 / 2,30 3~/ 400V/ 50Hz (±10%)

DV 1800 1800 30 180 7400 0,99 3,50 / 2,80 3~/ 400V/ 50Hz (±10%)

DV 2000 2000 33 210 7400 1,11 3,90 / 3,20 3~/ 400V/ 50Hz (±10%)

DV 2300 2300 38 200 14400 1,23 3,80 / 3,40 3~/ 400V/ 50Hz (±10%)

DV 2800 2800 47 120 14400 1,27 4,40 / 3,90 3~/ 400V/ 50Hz (±10%)

DV 3500 3500 58 190 14800 2,03 6,10 / 5,10 3~/ 400V/ 50Hz (±10%)

DV 4300 4300 71 250 14800 2,54 7,50 / 6,30 3~/ 400V/ 50Hz (±10%)

DV 5500 5500 92 210 21600 2,87 9,00 / 7,40 3~/ 400V/ 50Hz (±10%)

DV 6250 6250 104 230 22200 3,26 10,60 / 8,50 3~/ 400V/ 50Hz (±10%)

DV 7000 7000 117 190 28800 3,79 10,80 / 9,10 3~/ 400V/ 50Hz (±10%)

DV 8750 8750 146 260 29600 4,34 14,10 / 11,30 3~/ 400V/ 50Hz (±10%)

DV 10500 10500 175 210 44400 5,58 16,90 / 12,20 3~/ 400V/ 50Hz (±10%)

DV 12500 12500 208 230 44400 6,52 21,20 / 17,00 3~/ 400V/ 50Hz (±10%)

DV 14000 14000 233 190 57600 7,58 21,60 / 18,20 3~/ 400V/ 50Hz (±10%)

DV 17500 17500 292 260 59200 8,68 28,20 / 22,60 3~/ 400V/ 50Hz (±10%)

DV 21000 21000 350 210 88800 11,16 33,80 / 24,40 3~/ 400V/ 50Hz (±10%)

. 1800 m3/h 1,06 x 0,83 x 0,90 x 1,00

Vnom

fVkorr = 2273 m3/h= =.

Example:

Vnom = 1800 m3/h (intake volume flow of the compressor), compressed air inlet temperature = 40°C,

cooling water temperature = 35°C, operating pressure = 9 bar, pressure dewpoint = +3°C

.

Calculated dryer size: DV 2300

Temperature of cooling air or cooling water

(°C)≤ 25 30 35 40 45 50

Correction factor ftu 1,00 0,96 0,90 0,82 0,72 0,60

Pressure dewpoint(°C) 3 5 7 10

Correction factor ftpd

1,00 1,09 1,19 1,37

Operating pressure (bar g) 2 3 4 5 6 7 8 9 10 11 12 13 14

Correcion factor fp 0,49 0,66 0,77 0,86 0,93 1,00 1,05 1,10 1,14 1,18 1,21 1,24 1,27

Compressed air inlet temperature (°C) ≤ 25 30 35 40 45 50 55 60 65 70

Correcion factor fte 1,20 1,12 1,00 0,83 0,69 0,59 0,50 0,44 0,39 0,37

Operating pressure: max. 14 bar g * only air cooled versions

Operating temperature: max. 70°C ** only water cooled versions

Ambient temperature: +1°C...+50°C

5/13


DIMENSIONS

1230

±10

1590

±10

790

324±10

848±10

50

Ømax14mm

250±10

1000

153

3

100

3

50

60

DN80 - PN16

DN80 - PN16

IN

OUT

G3/4" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua

MIN

. 100

0 M

IN. 5

00

MIN. 700

NO!

735

947

15

Type Weightkg

Air connectionsInlet / Outlet

DN

Water connectionsInlet / Outlet

BSP-F

Condensate connectionsBSP-F

DV 1260 248 80 - PN16 G 3/4“ G 1/2“

DV 1650 282 80 - PN16 G 3/4“ G 1/2“

DV 1800 317 80 - PN16 G 3/4“ G 1/2“

DV 2000 317 80 - PN16 G 3/4“ G 1/2“

6/13


DIMENSIONS

1135

1750

1000

MIN

.

NO!

1265

1205

1620

±10

1225

±10

210±10

620±10

100

3

50

50

DN100 - PN16

DN100 - PN16 Ømax18.5mm

G1/2" BSP-F

G1" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua

OUTIN

1082

1135

MIN.1000MIN.1000

MIN

.100

0

MIN

.100

0

560

15

Type Weightkg


DN


BSP-F


DV 2300 470 100 - PN16 G 1“ G 1/2“

DV 2800 545 100 - PN16 G 1“ G 1/2“

DV 3500 549 100 - PN16 G 1“ G 1/2“

DV 4300 621 100 - PN16 G 1“ G 1/2“

7/13


DIMENSIONS

1750 1810

200 200 550 400 400 25

70

260 10

695 10

122

510

164

010

150

3

50

50

G3/4" BSP-F

DN150 - PN16

DN150 - PN16

Ømax 25.0

G1.1/2" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua

IN

OUT

MIN. 1000

MIN

. 100

0 M

IN. 1

000

MIN. 1000

675

174

9

1300

MIN

. 100

0

NO!

895

115

7

N.4xØ20

Type Weightkg


DN


BSP-F


DV 5500 840 150 - PN16 G 1 1/2“ G 3/4“

DV 6250 950 150 - PN16 G 1 1/2“ G 3/4“

8/13


DIMENSIONS

2200 2261

200 200 550 625 625

70

25

MIN. 1000

MIN

. 100

0 M

IN. 1

000

MIN. 1000

775

187

0

1400

MIN

. 100

0

NO!

895

125

7

N.4xØ20

260 10

167

010

122

510

725 10

150

3

50

60

Ømax 25.0

G2" BSP-FWater cooledWasserkühlungRefroidissement à eauRaffreddamento ad acqua

DN200 - PN16

DN200 - PN16

G3/4" BSP-F

IN

OUT

INOUT

Type Weightkg


DN


BSP-F


DV 7000 1065 200 - PN16 G 2“ G 3/4“

DV 8750 1210 200 - PN16 G 2“ G 3/4“

9/13


DIMENSIONS

1547

2244

2166

25

70

623 200 550 200 593 2

439

725±5

122

0±5 166

0±5

165

300

1451

CONDENSATEDRAIN G3/4" BSP-F

Ømax 25

DN200 PN16

DN200 PN16

IN

OUT

150

7

4x 15 1612

MIN.1000

MIN

.10

00M

IN.

1000

MIN.1000

Type Weightkg


DN


BSP-F


DV 10500 AVS 1660 200 - PN16 --- G 3/4“

10/13


DIMENSIONS

1547

1445

216

8

2244

2166

25

70

623 200 550 200 593

150

725±5

122

0±5 166

0±5

300

1

65

300

650

WATERG2" BSP-FCONDENSATE

DRAIN G3/4" BSP-F

Ømax 25

DN200 PN16

DN200 PN16

IN

INOUT

OUT

150

7

4x 15 1612

MIN.1000

MIN

.10

00M

IN.

1000

MIN.1000

Type Weightkg


DN


BSP-F


DV 10500 WVS 1460 200 - PN16 G 2“ G 3/4“

11/13


DIMENSIONS

100

0

MIN. 1000 MIN. 1000

MIN

. 100

0

NO! NO!

1300 1300

181

0 10

652

164

0

2427

1750

122

5

1775

10

150

3

51

VERSION ONLY

1.1/2" BSP-F

EN 1092-1 TYPE 11 DN250 - PN16

EN 1092-1 TYPE 11 DN250 - PN16

3/4" BSP-F3/4" BSP-F

WATER COOLED1.1/2" BSP-F

VERSION ONLYWATER COOLED

1.1/2" BSP-FWATER COOLED

VERSION ONLY

1.1/2" BSP-FWATER COOLEDVERSION ONLY

1250 2300

N.8xØ14

N.8xØ20

895

7

91

1143

1121

428

90 90 832 90 345

1157 72

345

1157 72

90

CONTROL PANEL CONTROL PANEL

435

1000

494

Type Weightkg


DN


BSP-F


DV 12500 2178 250 - PN16 1 1/2“ BSP-F G 3/4“

12/13


DIMENSIONS

MIN

. 100

0

MIN. 1000 MIN. 1000

MIN

. 100

0

NO! NO!

1400 1400

187

0

WATER COOLEDVERSION ONLY

2" BSP-F

EN 1092-1 TYPE 11 DN250 - PN16

EN 1092-1 TYPE 11 DN250 - PN16

3/4" BSP-F3/4" BSP-F

2" BSP-F

VERSION ONLYWATER COOLED

2" BSP-FWATER COOLED

VERSION ONLY

2" BSP-FWATER COOLEDVERSION ONLY

1340 2400


464 518

1000

N.8xØ14

N.8xØ20

1143 1257 1257

895

72

128

2

90 374 90

656 374 90

1013 90

72

653

10

2225 730 2955

122

5

2200

167

0 10

150

3

51

Type Weightkg


DN


BSP-F


DV 14000 2560 250 - PN16 2“ G 3/4“

DV 17500 2850 250 - PN16 2“ G 3/4“

13/13


DIMENSIONS

MIN

. 100

0

MIN. 1000 MIN. 1000

MIN

. 100

0

NO! NO!NO! NO!

243

9

1451 1451

10

2985

122

510

2166

793

167

0

2192

300


1500

400

161

2

1507 1444 1507

277

161

2

277

550 3/4" BSP-F


EN 1092-1 TYPE 11 DN300 - PN16

VERSION ONLY

3/4" BSP-F

WATER COOLED2" BSP-F

VERSION ONLY

EN 1092-1 TYPE 11 DN300 - PN16


VERSION ONLY

2" BSP-FWATER COOLEDVERSION ONLY

651 2801 150 150

N.8xØ14

N.8xØ20

72

90

72

1314 90 65

90 1286

129

7 8

95

620

1307 1644 1307

90 65

Type Weightkg


DN


BSP-F


DV 21000 3373 300 - PN16 2“ G 3/4“

boreas dv 1260 - dv 21000 avs / wvs air cooled / water cooled … · 2020-01-22 · for the...

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