bosch blue line - bosch global · pdf filethe brake system on every new vehicle ... bosch blue...
TRANSCRIPT
Bosch Blue Line brake pads:The perfect match for your vehicle
OE design approach
The brake system on every new vehicle has been tuned
specifically to the dynamics of that vehicle. While some
components may be the same across similar models it
is quite common to “tune” the brake performance via
modifications to the brake pads.
Therefore, the brake pad on virtually every new vehicle is
unique.
Bosch’s vehicle matched engineering approach
In order to get as close as possible to the OE performance level, Bosch analyses the OE brake pad and then engineers a
suitable replacement.
Stages of matching a Bosch brake pad:
1. Assess the OE friction material formulation based on vehicle families and carefully match it to the many available Bosch
formulations.
2. Assess the OE pad design and replicate the pad shape. If required, add any chamfers, slots or noise shims.
3. Assess any OE wear indicator systems and replicate.
4. Identify any additional hardware (shims, bolts, etc.) that should be supplied to ensure the best possible performance.
5. Test the final product according to relevant international specifications to ensure the closest possible match to the OE
performance.
6. Make any final modifications to the design in order to fine tune aspects such as noise.
The final result
Bosch Blue Line brake pads are vehicle match engineered to determine the best match of advanced friction formulations and
pad design elements to deliver quiet, clean and reliable stopping performance.
2
We take this approach because it is virtually impossible to provide vehicle owners with the
best possible brake performance by using one design solution across all vehicles.
It is one of the fundamental reasons why Bosch brake pads have already been acknowledged
by high profile automotive publications such as Germany’s Auto Motor und Sport as the best
brand in Europe.
Different look:Same high quality
3
The Bosch Blue Line brake pad range incorporates a variety of design features and numerous friction formulations which
allow your customers to receive the best possible braking performance.
While vehicle requirements may change, there’s one thing that will never diminish, and that’s Bosch’s commitment to quality
and product development.
* Regulation ECE R90 specifies critetia that brake pads must meet before being offered for sale on the open market.
Brakes are permanently under stress
Vehicle brakes are subjected to extreme loads. For example,
braking horsepower is about 10 times engine horsepower,
which is why brake pads reach such high temperatures.
During long mountain descents or when driving in stop-and-
go highway traffic, temperatures can easily reach as high
as 650°C. To ensure safety, brake pads therefore need to
be regularly inspected and replaced only with high quality
products such as Bosch brake pads.
Quality without compromise
Bosch brake pads have been developed to withstand
extreme loads and are manufactured from especially
high quality materials. Extensive performance and NVH
dynamometer testing along with extreme environment
testing ensures that Bosch brake pads demonstrate a high
level of performance and service life before being approved
for sale.
Bosch brake tip
Always bed-in new brakes prior to returning the vehicle to your
customer. This will ensure that the brake system is working at its
most effective when you hand the vehicle back.
Test Bosch ECE R90* MS1164
Shear strength
Pressure sensitivity
Speed sensitivity
Temperature sensitivity
Temperature change resistance
Fading/loss of braking efficiency
Thermal conductivity
Brake vibration
Noise characteristics
Wear (pad)
Wear (disc)
Simulation of extremebraking situations
Test duration
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
6 months
✓
✓
✓
✗
✓
✗
✗
✗
✗
✗
✗
✗
6 hours
✓
✓
✓
✗
✓
✗
✗
✗
✗
✗
✗
✗
6 hours
Braking performance is critical:So at Bosch we take it seriously
Bosch Blue Line
Bosch Blue Line Heavy Duty
Bosch Blue Line Euro
Friction material selection
Bosch has access to an ever-growing portfolio of friction material formulations worldwide making it easier to match the OE
braking performance. In general terms, manufacturers of different vehicle types lean towards specific formulation groups
in order to achieve the best braking performance. For instance, Australian and Asian vehicles are mostly matched with
ceramic formulations to deliver smooth, quiet braking with low dust.
Bosch follows this direction in order to deliver braking performance that is as close as possible to the original.
*This feature will vary based on the vehicle application.
Friction Material
Ceramic
Copper Free Ceramic
Low-Metallic
Friction Material
Heavy Duty Ceramic
Friction Material
ECE R90 Approved
Low-Metallic
Perfect for
Australian & Asian
passenger vehicles
Perfect for
SUV, Pickup & 4WD
vehicles
Perfect for
European passenger
vehicles
Benefits
Smooth, quiet stopping
Less prone to dust
Less rotor wear
Benefits
High braking performance
Designed for heavy loads
Superior durability
Benefits
High braking performance
Excellent thermal stability
General design elements and benefits
2
3
General design elements Benefit
1 Noise suppression shims*.
2 Vehicle-matched friction formulation.
3 Slotted friction material*.
4 High strength back plate material.
5 Chamfered friction material*.
6 Wear indicators*.
Smooth and quiet stopping.
Reliable performance in all driving conditions.
Reduced noise for maximum driver comfort.
Reduced pad flex.
Reduced noise for maximum driver comfort.
Warning for when to change pads.
6
5
4
1
4
Typical Blue Line performance
Tested by Bosch
During development, Bosch brake
pads are tested for all facets of
braking performance including
dynamometer testing, noise
evaluation, environmental testing
and on-vehicle performance.
Using state-of-the-art vehicle test
facilities such as the Bosch proving
ground in China and the Bosch
winter test centre in Sweden ensures
that all of the necessary on-vehicle
performance testing can be carried
out in accordance with Bosch’s high
quality standards.
Our aim is to provide the best
possible brake pads to ensure driver
safety and customer satisfaction.
Dynamometer tested to SAE J2522 AK Master (results will vary based on application)
Contains aramid fibres for enhanced thermal stability
Smooth, quiet and clean stopping power
Less wear for pads and rotors
Everyday Braking
Stopping Distance (shorter bar is better)
Competitor 1
Competitor 2
Bosch Blue Line
Heavy Braking
Stopping Distance (shorter bar is better)
Competitor 1
Competitor 2
Bosch Blue Line
5
1978 1980 1986 1995 2000 2010 2012 2013 2014 202x
Your safety is our business:From system design to high quality Bosch brake pads
At Bosch, your safety is our number one priority.
Along with the invention of the Anti-skid Braking System in 1978, Bosch has remained at the forefront of braking
development including the release of such innovations as Electronic Stability Program and Lane Change Assist.
When it comes to brakes, your
customers expect total safety
without compromise.
Top quality and always reliable,
genuine Bosch brake pads enable
you to meet these expectations.
World’s first airbagcontrol unit
World’s firstABS
World’s firstTCS
Adaptive cruise control
Regenerative brakingwith ESP® hev
Active pedestrian protection
Vacuum-independentbooster
World’s firstESP®
Predictive Emergency Braking System
Lane Change Assist
Fully automateddriving
6
Made by Bosch:A global manufacturing network
Bosch’s global manufacturing network spreads across 18
countries employing over 20,000 people worldwide.
The one thing binding all of these facilities together is
a set of manufacturing and quality standards ensuring
that Bosch customers receive the highest quality product
consistently.
Nanjing Brake Pad Facility
One of the latest additions to this manufacturing network
is Bosch’s brake pad production facility in Nanjing, China
which opened in 2012.
As the largest Bosch Automotive Aftermarket
manufacturing facility, the Nanjing brake pad plant
can produce up to 6 million brake pads for customers
worldwide.
Features of the Nanjing facility include:
Locally developed friction formulations based on OE
performance requirements
Friction formulations developed to exceed key
regulations (ECER90, GB, JASO, MS1164)
Modern production processes including positive
moulding techniques
Lean processes to drive consistent quality
Stringent quality control throughout the entire
production process
Highly experienced, dedicated engineering team
Extensive R&D facility for the ongoing development of
future brake pad applications
7
BR
AK
E8P
PA4B
RO
CH
2016
AA
/MK
T3-A
A/S
AO-C
MS
3
Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completeness of the information in this publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, including the Australian Consumer Law and the Consumer Guarantees Act 1993 (NZ), Bosch excludes all liability, including negligence, for any loss incurred in the reliance on the contents of this publication.
Robert Bosch (Australia) Pty. Ltd.
1555 Centre Road
Clayton VIC 3168
For further information please contact Bosch on:
Australia 1300 30 70 40 www.boschautoparts.com.au
New Zealand 0800 452 896 www.boschautoparts.co.nz
For catalogue enquiries please visit us at:
Australia boschecat.com.au
New Zealand boschecat.co.nz
Bosch Braking Systems: More than just padsBraking systems have been part of the Bosch product offering
since 1927. Today, one in every three Asian, Australasian and
European vehicles on our roads have Bosch components within
their braking system.
At Bosch, we offer you and your customers technology that
improves everyday life. And today, Bosch is widely regarded as
one of the world’s leading innovators in braking technology.
Bosch braking has utilised its know how and the latest
engineering technology to combine all the braking components
together to provide vehicle users with comprehensive vehicle
safety systems.
These developments are known as ‘Active Safety’ for driver
control, ‘Driver Assistance’ for driving guidance and ‘Passive
Safety’ for passenger and pedestrian safety.
Whether it’s hydraulic components or fluids, disc rotors, ABS
systems, electronic wear sensors or brake pads, Bosch should
always be your first choice in braking.