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Confidential | AA-AS/xx | 7/8/2015 | © Robert Bosch GmbH 2015 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Automotive Service Solutions

Bosch HPT 500 High Pressure Leak Tester

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• Diesel, Turbocharged and Supercharged vehicles operate at a much higher pressure making it next to impossible to diagnose system leaks with a low pressure Leak Tester.

• A 24 month field test was performed using High Pressure Leak Testing.More than 100 HD Trucks were tested and validated.

Average Testing Time

Why High Pressure?

83% had leaks that were substantial enough to lower fuel economy and compromise DPF performance

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*Results of 100 trucks tested over a 24 month period

Failing Components / Issues Diagnosed by HPT 500

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What happens if there is a leak up stream?

After Treatment Systems

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3 PSI 2.9 PSI

600 °

2007 2010 During regeneration temps reach 1100 °





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Leaks

1.9 PSI

.5 PSI

During regeneration temps reach 800 °





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Leaks

Cap



Overview of leak detection using visual vapor

Overview of Smoke Technology•Heating mineral oil creating a vapor – we are not “burning oil”•Higher pressure than traditional smoke machines that operate at 0.5PSI that are designed for low pressure systems and evap systems•High flow rate is more important than high pressure

Most tests are done between 5 – 10 PSIOur Flow rate is the highest in the industry at up to 50 liters per minuteFlow rate is the key to filling the system quickly

OEM Mandated / Approved• Mac / Volvo – Mandated• Navistar / International Truck – Mandated• Nissan / Infinity – Mandated• Jaguar / Land Rover – Mandated• GM, Caterpillar, Paccar, John Deere, Perkins - Approved

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üAir Supply• Compressed air • Use’s shop air not inert gas.

ü110v power• 12 Volt power can be used.

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Dual Operating Modes:Smoke or Air-Only Cycle

MeasuresFlow Rate

Made in USA Quality Guarantee

Infinitely Variable Flow toPinpoint Leaks

Variable Pressure Simulates Truck Boost for

Testing With Engine Safely Off


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Visual Vapor Pinpoints All Leaks

110v – 220v AC

Low Operating Cost

Pennies per Test12-Volt DC


Use compressed

shop air

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• Power INTAKE adapter 3.9In. (2 included)• Exhaust Stack Retention Hoop• SmokeMeister “Wands”• Halogen Inspection Light• Vapor Producing Fluid 8 fl. Oz (2 included)

• Ball-End Hex Point L Key• Cooling System Adapter• Oxygen Sensor Port Adapter• Temperature Sensor Port Adapter• Pressure Sensor Port Adapter• Block Off Coupler• Detachable 12V DC Power Cable• Quick Start Guide

2 oz = 50+ tests

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HPK 200 Accessory Kit for HD + Medium Duty Applications

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HPK 100 Accessory Kit for Automotive / Turbo / Light Duty Applications

• -AccessoryStorageCase• -PowerIntake™Adapter1.9”• - PowerIntake™Adapter2.9”• -HalogenInspectionLight• -VaporProducingFluid• -Ball-EndHexPointLKey• -Oxygen Sensor PortAdapter• -Temperature Sensor PortAdapter• -PressureSensor PortAdapter• -BlockOffCoupler• -Detachable12VDCPowerCable• -QuickStartGuide

Award winning Power Intake Adaptors expand with compressed air to seal off intake and exhaust systems, allowing technicians to simulate boost conditions with the engine safely off

Many faults only appear under boost, making these patented adaptors essential for high pressure testing

Patented, Inflatable Power Intake Adaptors

Built in pressure relief for safety

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Inflatable Power Intake Adaptors

Once installed you can inject pressurized visual vapor from the air box to the tip of the exhaust

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ü Install the Bladders• Block off both intake and exhaust• Always start on the intake sidel be careful of odd shapes & sharp edgesl Remember to attach the safety chain

Inflatable Power Intake Adaptors

•Turn flow control to max – once vapor is seen, lower flow to help pinpoint

•Using Halogen light, look for visible vapor

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Why a shop needs this technology

Ask these simple questions

Are you having any after treatment issues?

Are you seeing vehicles that are requesting a “regen on a shorter cycle than it should

Did you know that intake and exhaust leaks will:

Cause a decrease in fuel economy Cause Driveability issues including POWER LOSS An increase in DEF fluid usage

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Why should they buy the HPT 500?

è Since 2007 Diesel vehicles include After Treatment Systems

Our machine delivers up to 50 liters per minute flow rate compared to other machines that average 15 liters or less

“Flow rate is the key to filling the system quickly”

Ours is the only High Pressure tool mandated or approved by major OE’s to diagnose the After Treatment Systems:

•Mac / Volvo – Mandated•Navistar / International Truck – Mandated•Nissan / Infinity – Mandated•Jaguar / Land Rover – Mandated•GM, Caterpillar, Paccar, John Deere, Perkins - Approved

We offer a complete accessory kit that includes our patented Power Intake Adaptors. These adaptors are the safest, fastest and easiest to use, for sealing the intake and

exhaust reducing down time while diagnosing vehicles

Bosch Field and Tech Support

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Why should you be selling the HPT 500?

• Bosch Field and Technical Support • Easy to Demo/Setup and Done!• Customers increase profits and decrease diagnostic time.• Help your customer to be more profitable, it is easy to learn and use (minimal

learning curve) Can produce Immediate return on investment.

Technology is OEM Mandated / Essential Equipment

Technology is OEM Approved

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Who should you be selling the HPT 500 to?

• Fleet shops (City, County and State DOT)• Repair service centers • Previous customers that purchased a 3824 HD tool• Can be sold to anyone or any shop.

Your sales are only limited by your Imagination

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Automotive Service Solutions20


Automotive Service Solutions21

bosch hpt 500 high pressure leak tester - wordpress.com · automotive service solutions why should...

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