bosch power tools asia cordless race 2011 - external project brief (updated)
TRANSCRIPT
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BOSCH POWER TOOLS ASIA
CORDLESS RACE 2011
PROJECT BRIEF
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CONTENTS
1.0 EXECUTIVE SUMMARY ........................................................................................... 3
1.1 ABOUT BOSCH ................................................................................................. 3
1.2 BACKGROUNDER ON THE BOSCH POWER TOOLS ASIA CORDLESS RACE 2011 ....................... 4
2.0 OBJECTIVES ....................................................................................................... 5
3.0 THE MECHANICS .................................................................................................. 6
3.1 CALL-FOR-ENTRY.............................................................................................. 6
3.2 GENERAL GUIDELINES FOR CAR DESIGN & COMPETITION .............................................. 7
3.3 GENERAL RULES & REGULATIONS FOR RACE DAY ...................................................... 13
3.4 JUDGING CRITERIA........................................................................................... 18
3.5 WHAT’S ON THE MICROSITE? ............................................................................... 19
3.6 FREQUENTLY ASKED QUESTIONS .......................................................................... 20
4.0 PRODUCT INFORMATION ....................................................................................... 23
4.1 GSB 18V-LI PROFESSIONAL – USP CHART ................................................................. 23
4.2 SPECIFICATION TABLE ....................................................................................... 24
4.3 THE MOTOR ................................................................................................... 25
4.4 ELECTRONIC MOTOR PROTECTION ........................................................................ 26
4.5 BOSCH PREMIUM LI-ION TECHNOLOGY ................................................................... 27
4.6 ELECTRIC CELL PROTECTION............................................................................... 28
4.7 HEAT CONDUCTIVE HOUSING .............................................................................. 29
4.8 NORMS ......................................................................................................... 30
5.0 TERMS & CONDITIONS .......................................................................................... 31
5.1 CONDITIONS OF APPLICATION ............................................................................. 31
5.2 RIGHT OF ORGANIZER ....................................................................................... 32
5.3 TEAM SELECTION REFERENCE .............................................................................. 33
5.4 ENTRY FORMS................................................................................................. 34
5.5 SCHEDULE & KEY DATES .................................................................................... 37
5.6 DEADLINE FOR SUBMISSION................................................................................. 38
6.0 THE PRIZE ........................................................................................................ 39
7.0 TIMELINE: CALENDAR OF EVENTS ............................................................................ 40
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1.0 EXECUTIVE SUMMARY
1.1 ABOUT BOSCH
History of Bosch
In 1886, Robert Bosch founded the "Workshop for Precision Mechanics and Electrical Engineering" in
Stuttgart. This was the birth of today's globally active Robert Bosch GmbH. From the very
beginning, the company's history has been characterized by innovative drive and social
commitment. In 1928, Bosch founded its Power Tool Division (PT).
Today Bosch is proud to be the market leader in our industry and we will be honored to celebrate in
2011 the 125th Anniversary of our company. In 2008, the 80th Anniversary of Bosch Power Tools was
celebrated worldwide. Unlike the 80th anniversary where it was all about PT, the 125 years also
aims at presenting our company values and philosophy.
Bosch Tradition
Bosch has a tradition of innovation: from the beginning the company's founder Robert Bosch was
determined to develop high-end technologies in a socially responsible way. The company's history
shows that Bosch is still guided by these principles. And the technical expertise and innovation
leadership of the power tools Division is built on them. In Asia Pacific, Bosch enjoys a good
reputation as a German brand, known for quality, innovation and long-term business approach and
partnership with our business partners.
Bosch promise: A pioneer and innovator, Bosch leads the way in quality, performance & reliability.
Bosch Group Vision: Innovative strength- Bosch is a technology leader in many fields as a result of
the persistent and continuous research conducted in the company's Development Centres. We can
also be proud of the Impressive number of inventions per year: 3,870 patents filed in 2009. Social
environmental responsibility: We accept that our actions must accord with the interests of society.
Above all else, we place our products and services in the interests of the safety of people, the
economic use of resources, and environmental sustainability.
Enhancing Quality of Life: Engineering means to satisfy our customers with solutions that help them
to handle their life in an easier way. Our ambition is to enhance the quality of life with solutions
that are both innovative and beneficial.
Bosch Group Mission: Quality, Innovation and Customer orientation.
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1.2 BACKGROUNDER ON BOSCH POWER TOOLS ASIA CORDLESS RACE 2011
Bosch Power Tools Asia Cordless Race 2011
In conjunction with Bosch’s 125 anniversary in 2011, Bosch Power Tools is taking the opportunity to
celebrate with a Bosch Power Tools Asia Cordless Race 2011. Participating countries are: China,
Thailand, Phillipines, South Korea and Malaysia.
Open to students from any Malaysian university and/ or technical institutions, the championship
will challenge students to design a blueprint for a racing kart powered entirely by 4 Bosch GSB 18V-
Li Professional cordless drills / drivers.
Eight teams will then be shortlisted, whereby each team will receive an allowance of RM12,000 to
build karts based on their blueprint submission. The finalists will then race their Cordless Karts at
the Open Car Park Space on Jalan Binjai, near KLCC on 30 July 2011.
The winner of the race will represent Malaysia at the Grand Finals in Beijing, China and stand a
chance to win some amazing prizes.
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2.0 OBJECTIVES
The Bosch Power Tools Asia Cordless Race 2011 serves as a platform for aspiring local
students in engineering to express their talent as well as ideas.
It provides Malaysian students the opportunity to put theoretical knowledge to practice,
and encourages the growth of greater technical knowledge.
It further encourages the growth of a future built through constant technical and
engineering innovation.
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3.0 THE MECHANICS
3.1 CALL-FOR-ENTRY
The call-for-entry for the Bosch Power Tools Asia Cordless Race 2011 will officially commence on 1
April 2011 and end on 13 May 2011. There is neither a submission fee nor a limit to the number of
entries from each university / college.
A launch event will also be held on 21 April 2011 at the KL Hilton with the presence of participating
colleges as well as members of the media. Further details pertaining to the campaign will also be
provided, such as the URL to the microsite.
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3.2 GENERAL GUIDELINES FOR CAR DESIGN & COMPETITION
1. General Conditions
The task shall be to design and submit a blueprint for a “Li-Ion Vehicle” powered by 4 BOSCH
GSB 18V-LI Professional cordless impact drills / drivers (“the power tools”) by 5.30pm, 13 May
2011.
The top eight entries will then be shortlisted with each team receiving an allowance of
RM12,000 to fabricate karts based on their blueprint submission. These eight teams will then
race their Cordless Karts on a specially designed race track at the Open Car Park Space on
Jalan Binjai, near KLCC, on 30 July 2011.
2. Dimensions, Mass, Design
a. There are no restrictions to the mass of the vehicle.
b. Dimensions: At the determination of dimensions the conditions of delivery to the spot shall
be taken into account (Width: max. 130 cm).
c. The distance between the driver’s foot and the vehicle's front shall be at least 300 mm.
d. The seat shall be placed in such manner that there should be the largest safety distance
possible provided between the seat and the sides of the vehicle.
e. A roll bar shall be installed, which shall rise above the driver’s crash-helmet by a min. of
100 mm.
f. The driver’s seat shall provide for the proper side support of the driver. In the line of the
shoulders and the thighs the seat shall rise from the plane of the seat by min. 100 mm.
Racing bucket seats are allowed to be used.
g. The vehicle shall proceed on two or three tracks, and it shall have three or four wheels.
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h. The vehicle should have a minimum ground clearance of 70mm with driver on board.
3. Safety
a. A safety belt with at least two-point belt installation shall be used, the installation points
shall be marked on the kinetic diagram.
b. Use of crash-helmets with chin protection shall be compulsory.
c. Closed clothing (of cotton) fully covering hands and feet shall also be compulsory. Race
suits may also be used.
d. The source of power (battery packs) (in addition to the original 4 pcs of power tools) shall
be fixed in a safe manner, and the vehicle shall be equipped with a circuit breaker switch.
e. The vehicle shall have a side brace that protects the driver from injuries in case of possible
collisions.
f. The leg space of the vehicle shall not be open in a downward direction (in order to avoid
foot injuries).
g. The construction of the vehicle should not have any sharp and / or extension parts that
would represent a hazard to the driver or the other competitors in case of a possible
collision.
h. The vehicle shall be constructed in such way that the height of the seat’s seating surface
may not exceed 50% of the vehicle’s width.
4. Framework, Vehicle Body
a. The chassis of the vehicle shall be made in accordance with Section 2.a, carrying the self-
made driving devices (machinery), the whole driving chain and the driven wheel(s).
b. The vehicle does not need to be equipped with a closed body-work, but the moving parts of
the drive shall be covered by protective casing for safety purposes.
5. Motor
a. The drive shall be resolved by the use of the provided power tools.
b. The provided power tools may not be modified for the purpose of it to be used, it cannot
be disassembled (it must not lose its original function as a drill / driver).
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c. For the drive of the vehicle only the individual batteries of the 4 pieces of provided power
tools may be used (modification not allowed).
d. For the drive all 4 power tools provided shall be utilised.
e. The individual batteries of the power tools used may be utilised in the course of the
preparation process. For the whole period of the competition the batteries of required
quantities and charge-up shall be provided to the teams by the organizer.
f. The 4 power tools shall be provided to the teams by the organizer following their successful
selection as one of the 8 shortlisted teams.
6. Drive Chain
a. The application of free-wheel is mandatory.
7. Steering Gear
a. The vehicle shall be easy to steer, the driver shall be able to drive easily straight and take
a bend, by normal force applied.
b. The vehicle should be able to turn around on a 10 m wide race track (turning circle).
8. Brake
a. The vehicle shall be equipped with two independent brakes, capable, in case of a moving
vehicle, to provide for efficient reduction of speed and to stop the vehicle (it should be
able to stop from a specified speed after a specified distance).
b. One of the brakes shall be able to safely fix the vehicle in stationary position.
9. Documentation
a. Structural draft design: The competing teams shall be obliged to prepare the draft design
of the vehicle, which shall include the configuration of the drive, the steering gear, the
suspension and the framework structure (key dimensions, base materials, design of drive
chain, scaled technical drawing).
b. Detailed assembly drawing: The shortlisted/ competing teams shall be obliged to prepare
the assembly drawing of the vehicle to be designed, which shall include the configuration
of the drive, the steering gear, the suspension, the framework structure, brake structure,
seat and safety belt (key dimensions, base materials, design of drive chain, scaled technical
drawing – not final design).
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c. Final assembly drawing with photo: The shortlisted/ competing teams shall be obliged to
prepare the final assembly drawing of the vehicle to be designed, which shall include the
configuration of the drive, the steering gear, the suspension, the framework structure,
brake structure, seat and safety belt (key dimensions, base materials, design of drive
chain, scaled technical drawing), including a photo of the vehicle’s current condition.
d. The submitted designs and photos shall be treated by the organizer and the participating
teams subject to full confidentiality to the day of the competition. The exact deadlines for
the submission of various plans shall be included in the schedule planned for the
competition preparation period (refer to Section 12).
10. Start Plate
a. An even surface (A4 size upright surface) shall be designated on the vehicle for the
placement of the start plate. The start plate numbers shall be sent to the teams by the
organizer upon shortlisting of the applications.
11. Takeover of Vehicles
a. Vehicles shall be taken over on a designated day preceding the race by the organizer.
b. The following aspects shall be checked by the organizer in the course of the takeover of the
vehicles:
- Construction and existence of safety devices in accordance with the regulations
- Geometric dimensions of the vehicle pursuant to the regulation
- Existence of personal protective equipment
- General technical condition
- Brake test
c. Minimum requirements of vehicles takeover (the lack of any of the list items shall entail
exclusion):
A. Machine takeover safety provisions
1. Availability of crash-helmet
2. Availability and quality of clothing
3. Safety distance at front
4. Safety distance at back
5. Safety distance at sides
6. Quality and height of seat
7. Availability of safety belt
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8. Lack of extended, sharp and hazardous parts
B. Design
9. Width: max. 1,300 mm
10. Clearance: min. 70 mm
11. Seat height: max. width/2
12. Proper design of framework structure
13. Existence of protection frame
14. Existence of drive casings
15. Availability and operation of 4 power tools
16. Availability of Power Off switch
17. Fixing of auxiliary battery
18. Existence of free-wheel
19. Steerability
20. Turning circle max. 10 m
21. Independent brake system
22. Place for start plate
23. Successful brake test
a. Should any deficiencies be revealed by the jury in the course of the vehicle takeover, then
the team shall remedy the deficiency within a period specified by the panel. If the team is
unable to fix the problem, then the jury shall have the right to exclude the team from
further participation
12. Implementation
a. The aim of the competition is for the participating teams (students with student status) to
enter the competition with their own works only. When creating / designing the vehicle,
participation of an external company or organization is not allowed (assistance may be
requested from other participating teams or the institution supporting the teams – colleges,
universities). In the course of the preparation for the competition, the organisers of the
competition shall control compliance with the above section, any non-compliance
therewith may result in deduction of points and / or immediate exclusion from
participation
13. Control Points
a. Submissions of documentation about creation of construction on a continuous basis
(pictures to demonstrate phases of construction) are to be provided.
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b. Upon machinery takeover, verbal justification of the construction of the created /
nominated vehicle (examination of team members on construction – thus providing for self-
made vehicles).
c. In the course of preparation the organisers shall visit the competing teams in order to
ensure compliance with the above section.
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3.3 GENERAL RULES & REGULATIONS FOR RACE DAY
Start waiting area / Maintenance area
The start waiting area is the place where the vehicles are located on the day of the race,
and where maintenance and repair work may be performed on the vehicles (example as
below):
Only the following persons shall be allowed to have access to the start waiting area:
- Registered team members (whose names are listed on the application sheets);
- The staff of the organiser, who have been assigned to supervise that area
Within the space of the start waiting area the teams shall be allowed to perform any repair
works that are in compliance with the Invitation to Competition on their vehicles, with own
tools or tools and equipment provided by the organiser. These works may not be dangerous
to the physical integrity of persons or assets, and they shall be in compliance with effective
local legislation and laws. The teams shall bear full responsibility for the observation
thereof
No team shall be allowed to dissemble or modify the battery packs in the start waiting /
maintenance area. Contact the staff of the organizer in case of needing power supply
Non-compliance with the above mentioned rules shall entail sanctions ranging from time
penalty to exclusion
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Referee locations (reference only):
Lap Race regulations
Start:
- The teams’ start position will be announced by the organiser before the race
- Two members are allowed to help the driver push the car behind the starting line
- Other members are not allowed out of their own waiting / maintenance area
- The driver should enter the Car with all the protection equipment and suitable
clothing
- No team member (except driver) is allowed to stay at the starting line after their
car takes its position
- The initial point of the vehicles shall be in line with the start mark
- The race begins at the shot of the starting Gun/ or other commencement
mechanism
- Teams that jumps the gun up to a 2nd time shall be excluded from the competition
1 2
3
4
5
6 7
1
Call Area:
1 referee + 1helper
2
Result recording area
1 referee + 1helper
3
Timing area
1 referee
4
Timing area
1 referee
5 Starting line
1 referee
6 Track referee flag
1 referee
7
Track referee flag
1 referee
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The race:
- The quantity of batteries required for the lap race shall be provided by the
organizer. These shall be handed to the teams right before the start of the race
- During the race, deliberate collisions shall entail sanctions, ranging from time
penalty to exclusion
- In the course of the heats each team shall leave the race to enter the waiting /
maintenance area for battery replacement / charging. The competitor may check
the level of battery load prior to exchange by way of immediate measurement
provided by the organizer
- During the heat, following the start, the driver shall be allowed to get out of the
car only in the waiting / maintenance area, and / or in the safety zones of the track
isolated from race traffic. Should the vehicle become immobilized, the driver shall
wait for the technical rescue personnel, who shall push the vehicle into the safety
zone assigned by the organiser. The team members shall be allowed to push the
vehicle into their own waiting / maintenance only upon permission and signal of the
staffs of the organizer
- Once the immobilized vehicle has been pushed into the maintenance area, the
competitor shall be entitled to re-enter the race after repair or replacement of the
battery
- During the heats repair work may be performed on the vehicles in the waiting /
maintenance area, and the competitor himself may perform repair work in the
above mentioned designated areas, with the tools at his disposal
- Those teams failing to avoid the obstacle in the race track shall be imposed a time
penalty
- Teams shall also be imposed a time penalty for missing each obstacle
- During the heats the competitors shall observe the following flag signals with regard
to the race:
o 1 yellow flag waved: danger, you must be prepared to avoid an obstacle
located on the track. During the effect of this sign it is prohibited to
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overtake another vehicle. Disregard of the rule shall entail sanctions,
ranging from time penalty to exclusion
o 2 yellow flags waved: obstacle on the track, be prepared to stop. During
the effect of this sign it is prohibited to overtake another vehicle.
Disregard of the rule shall entail sanctions, ranging from time penalty to
exclusion
o Green flag: releases the effect of the yellow flag. Dangerous zone over
o Red flag: race interrupted, slow down immediately and return to waiting
/ maintenance area
o Blue flag: there is a faster vehicle approaching, you must let the vehicle
proceeding behind you pass as soon as possible and in a safe manner.
This shall not apply to cars within the same lap, only the vehicles lapped
shall take this signal into account
o Checked flag: indicates the end of the heat, the competitors shall leave
for the place designated by the organiser
Finish:
- The finish is flying finish
- Time shall be measured by the organizer
- The timekeeping system shall register the passing through the finish line of the
initial point of the vehicle
- After the race is flagged down, the driver must immediately operate the brakes and
drive back to individual maintenance area
- Team leader shall sign on the result confirmation sheet after each round for
competition
- It is obligatory for each team to return to their maintenance area for battery
replacement after each round
- Each team shall obey the referees in any conditions and in case of any
disagreement, report to the staff of the organizer
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- Those teams disrespecting the referees will be imposed a penalty ranging from 10-
sec penalty to exclusion from the game
Pits (Optional - depends on design of the race track)
The rules of the Start waiting / maintenance area shall also apply to the pit area
There may be max. 2 team members in the pits, who shall assist with the battery
replacement
The places occupied in the pits shall be determined by drawing lots, at the same time with
the start assignments
The team members (max. 2 persons) shall occupy the pit no later than after the start signal
– if not all team members will be assisting with the installation of the power tools at the
start position, then those team members may occupy their places in the pit also prior to the
start signal
It is prohibited to overtake another vehicle from the pit entrance to the pit exit, except if a
broken down vehicle must be overtaken
When exiting the individual pits, the driver shall give way to those drivers, who have
already left their pit located behind him. Free exit shall be signalled by the assisting team
members to the driver. Those violating the rule by hindrance shall be imposed a time
penalty of up to 10 sec, and those causing a possible collision shall be imposed a penalty up
to exclusion by the jury
Miscellaneous
In the connecting sections the drivers shall proceed at a mitigated speed
Should the driver take off his helmet during the race, then he shall indicate by that that he
has given up the race. There is no option to challenge this decision.
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3.4 JUDGING CRITERIA
Conditions of Scoring
The teams participating in the competition shall obligatorily comply with the above
mentioned minimum criteria of the technical announcement. Non-compliance with the
technical and safety provisions shall entail the deduction of penalty points, and / or
exclusion from competition. A precondition to participation in the race shall be the
submission in time and in a proper manner of the documentation specified as a condition
from application to machine takeover
The criteria for scoring shall be as follows:
- Non-compliance with the deadlines pertaining to documentation and with quality
requirements at the lap race shall entail the imposition of penalty seconds (refer to
Competition Code) calculated in relation to the time result achieved. These penalty
seconds shall be allocated as follows:
A. Structural draft design not submitted in time + 5 sec
Inappropriate quality of submitted draft design + 5 sec
B. Detailed assembly drawing not submitted in time + 10 sec
Inappropriate quality of submitted drawing + 10 sec
C. Total assembly drawing not submitted in time + 15 sec
Inappropriate quality of submitted design + 15 sec
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3.5 WHAT’S ON THE MICROSITE?
Key Features
Contest Details
- Intro
- Contest Brief
- Prizes
- FAQ
- News Updates
Entry Documents
- Entry Form
- T&C
Contact
- Email link
Intro / Front Page
Bosch Power Tools Asia Cordless Race 2011
Power tools pioneer Bosch host their first Asia-wide Cordless Race Championships in China,
Thailand, Philippines, Malaysia and South Korea.
Areas of the site
About the Bosch Power Tools Cordless Race
The races will involve challenging engineering students to create racing-carts powered by Bosch
cordless Lithium-Ion technology. Teams will race modified carts powered by the latest generation
of cordless lithium-ion drill / drivers. Riders battle for a place on the winner’s podium, whilst
simultaneously proving an important point – that Bosch’s latest Premium Lithium Ion battery
technology offers the power, performance, lifetime and speed required to win in the race for the
ultimate in cordless power tools.
Bosch cordless Lithium-Ion
The Bosch Lithium-ion cordless power tools provide the required power, performance, lifetime and
speed for the carts in this competition. As an innovative technology, Bosch’s Premium Lithium-Ion
Battery Technology is capable of delivering four times longer lifetime than similar technology in the
market and is as powerful as corded tools. Its patented Electronic Cell Protection (ECP) reliably
protects the battery against overload, overheating and deep discharge.
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3.6 FREQUENTLY ASKED QUESTIONS
Driving Innovation - Bosch Power Tools Asia Cordless Race 2011 - Frequently Asked
Questions (FAQs)
1. What is the mode of the competition?
In the competition the team should design a vehicle with the drive system being powered
by the Bosch power tools provided by the organizer based on the given design
requirements. The selected vehicles will enter into a lap race competition, with winners
finishing the race with the fastest time (rules and regulations of the competition apply). 2
winner(s) of each of the qualifying race in the countries will be entitled to enter the final
race in China in Q3.2011.
2. Are there any restrictions for the material of car case / frame?
There are no restrictions for the material used.
3. Are there restrictions for the design of the drive system? What type of requirement are
prescribed?
The drive system can be designed freely. The only restriction is that all 4 Bosch power tools
provided must be utilised as a part of the karts design and during the race itself.
4. Is there a weight limit involved?
There is no weight limit.
5. Is it possible to build a vehicle with 6 wheels?
6 wheels will not be allowed. The design may be made with either a 3 or 4 wheel
configuration.
6. How can Bosch Power Tools ensure that all the baterries will be equally charged?
During the race, the charging level of the batteries will be measured.
7. How are the power tools connected to the drive chain?
The power tools can be attached with any solution. However,changes or modifications to
the power toosl themselves are not permitted.
8. Is it possible to charge back energy during the race?
Re-charging of batteries via electrical methods are not permitted as they entail the
modification of the tools themselves. However, energy saving methods which involve
mechanical modifications (e.g. installation of a fly-wheel) will be allowed.
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9. Is it allowed to change batteries during the race?
During the race the batteries can be changed at the waiting / maintenance and or pit stop
(optional).
10. Is there a specific format for the blueprint?
There is no specific format for the blueprint but AutoCad is preferred.
11. What are the requirements for the blueprint? What should it cover exactly and how
detailed should it be?
The minimum requirement for the blueprint should at least cover the kart’s external
design (which will detail all necessary safety requirements) as well as the engine
and gear design (This should detail the methods used by the competitor to connect Bosch
Power tools to the drive shaft).
12. Are participants required to submit any supporting materials in writing for the
blueprint?
Yes, each team is required to provide supporting documents in writing as an explanation to
their blueprint. Competitors are also encouraged to provide calculated parameters of the
kart’s design (e.g. expected maximum speed, duration of running time on single battery
charge etc) if possible.
13. Who will own the copyright of the blueprint in the event the team is not shortlisted?
Teams that are not shortlisted will be allowed to retain all copyrights to their original
blueprint. However, given advance notice from Bosch, shortlisted teams will be obliged to
hand over their completed karts which may or may not be used by Bosch for other activities
(as will be stated in the agreement between Bosch and shortlisted teams)
14. Can the racing-karts be solar powered?
No, the racing-karts cannot be solar powered. All karts must utilize the Ion-lithium power
source of the Bosch Cordless Power tools provided.
15. Can additional batteries be added to the racing-karts?
No, additional batteries cannot be added to the racing-karts.
16. What is the distance of the race track?
150m.
17. Will Bosch bear all expenses of the winning team and shipment of the racing-kart to the
Grand Finals in Beijing?
Yes.
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18. Can the detailed assembly drawing / total assembly drawing differ from the initial
blueprint?
Yes, slight differences between the original blueprint and completed kart are allowed.
However it is the responsibility of the competitor to inform the organizers and jury of any
changes made. Failure to do so may result in disqualification from the race.
19. What are the prizes like for the Grand Finals in Beijing?
The champion of the Grand Finals will win a trip to Germany. A visit to Leinfelden (Bosch
Power Tools headquarters) will also be included as part of the itinerary.
20. Are international students studying in local universities / colleges allowed to participate
in the competition?
Yes, international students are allowed to participate in the Bosch Power Tools Asia
Cordless Race 2011 as long as they have a valid student status at a local university or
college.
21. Are the teams allowed to seek for sponsorship from other bodies / organizations on top
of the RM12,000 allowance from Bosch?
No, the teams are not allowed to seek additional sponsorship from other organizations. This
is to ensure that all teams are made to compete along fair and equal terms.
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4.0 PRODUCT INFORMATION
4.1 Bosch GSB 18V-LI PROFESSIONAL – USP CHART
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4.2 SPECIFICATION TABLE
GSB 18V-LI PROFESSIONAL 2.6 Ah
Battery voltage [V] 18
Battery capacity [Ah] 2.6 or 3.0
Cell technology Li-ion
Charging time [min] : AL1860CV / 1820CV Ca. 30 / 75
Tool length [mm] 195
Tool height [mm] 248
Weight including battery [kg] 1.9
Chuck capacity, max [mm] 13
Impact rate [BPM] 0 – 25, 500
No. load speed [RPM] : 1st / 2nd gear 0 – 500 / 1,700
Max. torque [Nm] : Hard / Soft Joint 67 / 28
Max. drilling diameter [mm]
Wood 35
Steel 13
Masonry 13
Max. screwing diameter [mm] 8
Clutch settings 18 + 1
LED light Yes
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4.3 THE MOTOR
New open-frame motor with 4-poles
It’s small in size, light in weight yet powerful
Magnetic force is applied to the whole rotor circumference
Combines rare earth magnets (strongest type of permanent magnets available) in a 4-pole
motor
Hence, results in a powerful high torque, efficient motor design
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4.4 ELECTRONIC MOTOR PROTECTION
The Electronic Motor Protection (EMP) protects the motor from overload
It continuously controls the discharge current, temperature of the battery pack and
discharge status
The limits for these parameters are defined in such a way that the motor is protected from
damage
Depending on the measured values, an intelligent algorithm controls the motor
performance
As soon as the EMP recognizes an overload that could damage the batteries of the motor, it
shuts down the tool
Electronic Motor Protection
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4.5 BOSCH PREMIUM LI-ION TECHNOLOGY
Benefits of Li-ion Battery
More power at the same weight
- Compared to Ni-technology batteries, therefore tools can get smaller and lighter
No memory effect
- Battery does not need to be empty before charging. It can be taken out of the
charger before the charging process is completed
Significantly less self-discharge
- A battery that is not used for long periods of time do not need to be charged prior
to use again
No loss of power
- Full battery power from the first to the last screw or hole
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4.6 ELECTRIC CELL PROTECTION
The Electric Cell Protection (ECP), protects the Li-ion battery from 3 dangers:
Deep Discharge
- Reduction of current flow if voltage level is at its end
Overheating
- Decreasing of the current flow if the tool or the battery is too hot
Overload
- Reducing currently flow if the current draw is too high
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4.7 HEAT CONDUCTIVE HOUSING
The unique Bosch Heat Conductive Housing (HCH) on the battery pack works for reducing the heat
during the operation, through the following methods:
Heat balancing between the cells to ensure an equal temperature level within the battery
The radiator outside the battery pack allows for an optimal heat emission from inside the
back
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4.8 NORMS
The following norms are related to the new GSB 18-2-LI Professional:
EN 60745-1:2006, EN 60745-1:2009
EN 60745-2-1:2003 + A11:2007 + A1:2009 + A12:2009
EN 60745-2-2:2003 + A11:2007 + A1:2009 + A12:2009
IEC 60745-1:2006, IEC 60745-2-1:2003 + A1:2008, IEC 60745-2-2:2003 + A1:2008
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5.0 TERMS & CONDITIONS
5.1 CONDITIONS OF APPLICATION
Application deadline: 13-May-2011.
Participants are allowed to enter the competition in teams of up to 5 with designated team
leader as the key contact person with the organizer throughout the competition.
A maximum of one tutor (lecturer, assistant professor, Pd.D. student accepted) will be
allowed as the supervisor of the team.
All participants must have a valid student status at application date, at any institution of
higher education.
Applications from mixed teams, with members who are students of various institutions, are
also permitted.
Completed and signed Application Forms (in printed letters) may be submitted to the
organizer by postal mail or e-mail.
Written confirmations of acceptance will be provided by the organizer upon receipt.
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5.2 RIGHT OF ORGANIZER
The organizer reserves the right to change, postpone, abandon or cancel any meetings or
events of the Bosch Power Tools Asia Cordless Race 2011.
Competitors, entrants or any third party organization will have no right to claim against the
organizers for any expenses incurred or losses suffered through participation in the Bosch
Power Tools Asia Cordless Race 2011.
The organizers also reserve the right to use photos, images or any other collateral materials
of participating teams for promotional purposes of the event.
Competitors, entrants and/ or team crew are also required to make themselves available
for any media events organized by Bosch for the Bosch Power Tools Asia Cordless Race
2011.
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5.3 TEAM SELECTION REFERENCE
Qualification for the Race
8 teams will be shortlisted and selected for the race.
Each shortlisted team will be given an allowance of RM12,000 upon being selected, after
the submission of the blueprint designs.
If all teams completed the task in due time and meet our requirements, a pre-contest
selection shall be launched.
Requirements
All participants shall provide design blueprint and production plans by 13-May-2011
All teams shall provide finished power system, with picture, by 6-Jun-2011
Standard Test results of power system data are to be provided upon completion.
All teams shall complete the assembly work and provide a picture of the fully assembled
kart by 15-Jun-2011.
A pre-contest selection will be also held to determine the selection after the road test(s).
The selection will be made according to their points. The teams will then be shortlisted for
the contest.
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5.4 ENTRY FORMS
Driving Innovation
Bosch Power Tools Asia
Cordless Race 2011
Application Form
We would like to participate in the Driving Innovation - Bosch Power Tools Asia
Cordless Race 2011 in Malaysia by giving our personal data.
Name of Institute
...............................................................................................
Address of Institute
..............................................................................................
..............................................................................................
Name of the Team
..............................................................................................
Team Members:
Leader of the Team
Name
.............................................................................................
Address
.............................................................................................
.............................................................................................
Phone Number
.............................................................................................
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Team Member 1
Name
.............................................................................................
.............................................................................................
Phone Number
.............................................................................................
Team Member 2
Name
.............................................................................................
.............................................................................................
Phone Number
.............................................................................................
Team Member 3
Name
.............................................................................................
.............................................................................................
Phone Number
.............................................................................................
Team Member 4
Name
.............................................................................................
.............................................................................................
Phone Number
.............................................................................................
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By filling out and sending the application, we would like to ask you to give a feedback if it is
acceptable. At the same time, we prove that we accept and keep all the technical and race
regulations.
Date
........................................................
Signatures
Leader of the Team : ........................................................
Team Member 1 : ........................................................
Team Member 2 : ........................................................
Team Member 3 : ........................................................
Team Member 4 : ........................................................
Draft Design Concept (Please attach Draft Design)
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5.5 SCHEDULE & KEY DATES
Call-for-entry 1-Apr
Media Launch 21-Apr
Application deadline 13-May
Structural draft design 13-May
Consultation / Technical co-ordination 25-May
Takeover of power tools 25-May
Detailed assembly drawing 6-Jun
Total assembly drawing 15-Jun
Vehicles takeover 15-Jul
Road tests 18 – 20 Jul
Race Day 30-Jul
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5.6 DEADLINE FOR SUBMISSION
All entries for the Bosch Power Tools Asia Cordless Race 2011 must be submitted by 5pm,
on 13 May 2011
Completed entry forms, design blueprint and other supporting materials should be sent to:
The PR Element Sdn. Bhd.
Level 8, Pavilion KL
168, Jalan Bukit Bintang
55100 Kuala Lumpur
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6.0 THE PRIZE
Prizes for the winning teams of the Race Day in Malaysia:
First Prize: RM3,000 worth of cash + RM2,000 worth of Bosch Power Tools Products
Second Prize: RM2,000 worth of cash + RM1,000 worth of Bosch Power Tools Products
6 Consolation Prizes: RM1,200 worth of cash + RM800 worth of Bosch Power Tools Products
each
Prize for the champion of the Grand Finals in Beijing:
A trip to Germany and a visit to Leinfelden (Bosch Power Tools headquarters)
Terms & Conditions
Bosch Power Tools is entitled to replace the prize with other prize of similar value at any time
without any prior notice.
The prize cannot be exchanged and are non-transferable to any other person.
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7.0 TIMELINE: CALENDAR OF EVENTS