bosch rexroth worldwide - automatik · 2018. 9. 25. · somil gupta (rbsn/bud) | 16/05/2018 ©...
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Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.1
Somil Gupta
Business Development
Digital Solutions – Bosch Nordics
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
Factory of the Future
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.2
Future Customer Requirements
Highest productivity
Global production networks
Massive technology change
More variability & customizing
Reduced set up times & investments
New manufacturing technologies
Lot size 1 at large-scale conditions
Highly variable factories
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
Factory of the Future
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.3
Contradictory Demands
High variability Low invest Low cost Complete automation
Low set up time Short product lifecycle High productivity Full flexibility
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.4
Paradigm 1: Shift Towards Networked Production
Linear Topology Network Topology
Fixed Cap & TP Variable Cap. & TP
Capacity Driven Demand Driven
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.5
1. Mass production w/ small lot size
1. Incoming order
Quantity:
Delivery:
500 pcs.
4 days
2. Provision of equipment
3. Material flow & production
Click
Core Competencies for FOTF
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.6 Somil Gupta (RBSN/BUD) | 16/05/2018Somil Gupta (RBSN/BUD) | 16/05/2018
2. Mass production w/ large lot size
Quantity:
Delivery:
500 pcs.
4 days
1000 pcs.
4 days
1. Incoming order
2. Capacity expansion
Click
3. Material flow & production
Core Competencies for FOTF
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.7 Somil Gupta (RBSN/BUD) | 16/05/2018Somil Gupta (RBSN/BUD) | 16/05/2018
3. Customized production
Quantity:
Delivery:
1 pcs.
2 days
3 pcs.
2 days
1. Incoming order
2. Provision of equipment
3. Material flow & production
Finish
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.8
All this is great,
But where do we start?
The FOUR CORE COMPETENCIES FOR FOTF
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.9
Connected Machines
Gateway
Parameters (Phy:)
Statistic %
Measurement Signals
Message Data Point
Remote Monitoring
Predictive Maintenance
Remote Conf.
Core Competencies for FOTF
DCSN/MKT-SLI | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.10
Industry 4.0 in an International Production Network
>5000machinesconnected
Worldwide plantbenchmarkingbased on MES
More than
26mio.
units / year
Up to
25%
productivityincrease
11plants
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.11
Paradigm 2: Product Centred Layout & Process Design
Scheduling
Machine Conf.
Layout & Process Design
Dynamic Transport
Event-based Operations
Process Traceability
Demand-Centred Mfg.
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.12
Developing Digital Twin for Products & Components
BOP/BOMResource
Requirements
Demand Work Instructions
Quality Processes Inventory
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.13
I4.0 Analytics & Execution PlatformVisualize Operations
Manage Data & Models
Analytics
Cloud/Big Data
Visualization & BI
Applications
Develop I4.0 Applications
Configuration
M/C & Process Conf.
Core Competencies for FOTF
DCSN/MKT-SLI | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.14
Industry 4.0 in an entire line – example Homburg
30%
stock reduction,no setup
Up to
0.5mio €
savingsyear / line
10%
outputincrease
People as key players
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.15
Supervisory Intelligence
Layout Modeling & Simulation
Smart Automation
Material Flow Optimization
Quality Monitoring & Pred. Maintenance
Automate Decisions
Evaluate Strategies
Make Recommendations
Modelling & Analytics
Machine Configuration & Control
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.16
Empowering People: Visualization and Decision Making
Create New Strategies
Simulate Scenarios
Create Response Protocol
Build Digital Competence
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.17
FOTF Core Competencies– Summary
Flexible Connected Machines
Connected Parts Twins Digital Workforce
Supervisory
Intelligence
Pallet AGVsBosch Active Shuttle
Collaborative Robots Bosch APAS
Digital TwinBosch Nexeed
Mission Control Bosch Active Cockpit
Mfg. PlatformBosch Nexeed
Core Competencies for FOTF
Somil Gupta (RBSN/BUD) | 16/05/2018
© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.18
Now. Next. Beyond.
Somil Gupta
Business Development – Digital Solutions, Bosch Nordics
Email: [email protected]
LinkedIN: https://www.linkedin.com/in/somilguptaiot/
Click on the link below for presentation video