brake lever - cablecraft · pdf filedescription: brake lever industrial over center locking...

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Description: Brake Lever Industrial Over Center Locking Hand Control Applications: Mobile equipment Industrial equipment Features: Loads: 1000lb Travel: 2-7/16 maximum Side and flange mounting Epoxy finish or electrostatic paint on lever and side plates Corrosion-resistant components Attachment hardware included Tamper-resistant knob (option) Weather-resistant switch (option) Other Related Products: All other hand levers Brake Lever Cablecraft Motion Controls park brake levers offer superior performance, quality and service life to both the designer and user. The lever has two distinct positions, over-center and off, which are approximately 90° apart. There is no ratcheting to limit travel or secondary unlocking required for operation. A heat-treated 4130 load link provides an excellent combination of qualities for durability and reliability. An integral adjusting knob allows for setting the initial cable tension, travel, and to compensate for system wear. Side or flange mounted configurations are available for increased adaptability.The input lever and side plates have an epoxy finish or electro-static paint, and all other components are coated for corrosion resistance. A tamper-resistant knob to inhibit unauthorized adjustment, and a weather-resistant switch at the off position, are both available as options. The levers are supplied with hardware necessary to attach the cable end fittings to the load link.Technical descriptions show the various choices available to meet specific customer needs. Hand Control Industrial Over Center Locking Hand Control Linking Motion & Control... The Cablecraft Solution

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Page 1: Brake Lever - Cablecraft · PDF fileDescription: Brake Lever Industrial Over Center Locking Hand Control Applications: • Mobile equipment † Industrial equipment Features: † Loads:

Description:

Brake Lever

Industrial Over Center Locking Hand Control

Applications:

• Mobile equipment

• Industrial equipment

Features:

• Loads: 1000lb

• Travel: 2-7/16� maximum

• Side and flange mounting

• Epoxy finish or electrostatic paint on lever and side plates

• Corrosion-resistant components

• Attachment hardware included

• Tamper-resistant knob (option)

• Weather-resistant switch (option)

Other Related Products:

• All other hand levers

Brake Lever

Cablecraft Motion Controls park brake levers offer superior performance, quality and service life to both the designer and user.The lever has two distinct positions, over-center and off, which are approximately 90° apart. There is no ratcheting to limit travel or secondary unlocking required for operation. A heat-treated 4130 load link provides an excellent combination of qualities for durability and reliability. An integral adjusting knob allows for setting the initial cable tension, travel, and to compensate for system wear. Side or flange mounted configurations are availablefor increased adaptability. The input lever and side plates have anepoxy finish or electro-static paint, and all other components arecoated for corrosion resistance. A tamper-resistant knob to inhibitunauthorized adjustment, and a weather-resistant switch at the off position, are both available as options. The levers are suppliedwith hardware necessary to attach the cable end fittings to theload link. Technical descriptions show the various choices available to meet specific customer needs.

Hand ControlIndustrial

Over Center Locking Hand Control

Linking Motion & Control... The Cablecraft Solution

Page 2: Brake Lever - Cablecraft · PDF fileDescription: Brake Lever Industrial Over Center Locking Hand Control Applications: • Mobile equipment † Industrial equipment Features: † Loads:

Brake Lever

Side Mount 165-508-008

Side Mount 165-508-009

2.5 inches (64mm) wide sideplates; one cable, with three alternate sets of cable clampholes. For cowl, instrument panel,seat riser or frame installation.

Kit B815 — supplied withthe following hardware:Clevis pin Cotter pin Washer Mounting spacers (2) Cable clamp Clamp base Clamp spacers (2)

2.5 inches (64mm) wide sideplates; one cable. For cowl, instru-ment panel, seat riser or frameinstallation. No cable support.

Kit B816 — supplied with the following hardware:Clevis pin Cotter pin Washer Mounting spacers (2)

.88 DIA1.12 DIA.188 FOR .311/.309 DIA

CLEVIS PIN4.11

3.11

2.11

2.46

1.25

.52

1.47 2.50

1.001.00

.38 .38.38

1.66 2.506.75

8.258.12

5.00

4.16

.343 DIA 6PLACES THRUBOTH WALLS

.390 DIA 2 PLACESTHRU BOTH WALLS

1.12 DIA .88 DIA 1.88 .12 1.06

4.16

5.00

.38.381.66

4.66

2.508.12

2.50

1.25

2.46

FOR .311/.309 DIACLEVIS PIN

.393 DIA 2 PLACESTHRU BOTH WALLS

All line art dimensions are represented in inches

Cablecraft® Innermember Conduit DimensionLever Fitting Fitting

3000 lb 1500 lb 3000 lb 1500 lb A B min. B max.

165-508-008 CS550-2 CS550 073 - 3.23 3.87 5.47072 062 3.36 4.00 5.60

165-508-011 CS550-2 CS550 072 062 2.71 3.35 4.95165-508-023 154-047-002 157-047-000 072 062 2.38 3.02 4.62165-508-028 CS550-2 CS550 075 065 3.14 3.78 5.35165-508-010 CS550-2 CS550 073 - 1.70 2.34 3.94

072 062 1.83 2.47 4.07165-508-009 CS550-2 CS550 - - - - -165-508-078 CS550-2 CS550 073 - 1.70 2.34 3.94

072 062 1.83 2.47 4.07165-508-013 157-047-002 157-047-000 073 - 2.27 2.91 4.51

072 062 2.40 3.04 4.69

• Dimension A is with the lever in full “OFF” position. Use dimension A in calculating cable length.

• Dimension B minimum is with the lever in full “ON” position and adjusted for minimum (CCW)travel. Use dimension B minimum during installation and initial adjustment. Turn knob (CW) toadd travel and increase brake pressure setting.

• Dimension B maximum is with the lever in full “ON” position and adjusted for maximum (CW) travel.

Page 3: Brake Lever - Cablecraft · PDF fileDescription: Brake Lever Industrial Over Center Locking Hand Control Applications: • Mobile equipment † Industrial equipment Features: † Loads:

Flange Mount 165-508-010

Side Mount 165-508-011

Side Mount 165-508-013

2.5 inches (64mm) wide sideplates; one cable. For bulkheadfloor or island (doghouse) installation. The rigid frame maintains alignment of clevis pinguide slots for improved life ofboth the pin and side plates.

Kit B817 — supplied with the following hardware:Clevis pin Cotter pin Washer Cable clamp Clamp base 5/16-24 Bolts (2) nuts (2)

1.5 inches (38mm) wide sideplates; one cable. For cowl, instrument panel, seat riser orframe installation.

Kit B834 — supplied with the following hardware:Clevis pin Cotter pin Washer Mounting spacers (2) Cable clamp

2.5 inches (64mm) wide sideplates; two cables. For cowl,instrument panel, seat riser orframe installation. NOTE: Whenconsidering load requirements,the load on the lever assembly will be the sum of the load in each cable.

Kit B835 — supplied with the following hardware:Clevis pins (2) Cotter pins (2) Washers (2) Mounting spacers (2) Cable clamps

5.00

2.46

.50

1.56

8.12

3.22

7.96

4.00

4.00.31

.50

1.50

.350 DIA HOLES4 PLACES TYP

1.12 DIA .88 DIA.188 .12

1.06

.81

1.12 Ø.88 .188 .12 TYP .12 1.18

.94

.346 DIA3 PLACES

1.252.50

2.46

4.145.00

.38

8.12 8.508.03

6.915.16

FOR .311/.301DIA CLEVIS PIN

1.12 DIA

.88 DIA .12

.188

1.06

1.25

1.12

3.31

.50

.343 DIA4 PLACES

2.31

.75

1.50.50

.343 DIA 2 PLACESTHRU BOTH WALLS

2.58

1.47

2.50

.52

.36

6.72

6.22

.406 DIA2 PLACES

.38

8.12

5.002.50

2.47

All line art dimensions are represented in inches

Page 4: Brake Lever - Cablecraft · PDF fileDescription: Brake Lever Industrial Over Center Locking Hand Control Applications: • Mobile equipment † Industrial equipment Features: † Loads:

HCI-01 (120) © 2010 Cablecraft Motion Controls Printed in USA

Linking Motion & Control...

The Cablecraft Solution

Flange Mount Rigid 165-508-023

Side Mount 165-508-028

Flange Mount 165-508-078

1.5 inches (38mm) wide sideplates; one cable.For cowl, instrument panel, seat riser or frame installation.

Kit B837 — supplied with the following hardware:Clevis pin Cotter pin Washer Mounting spacers (2) Cable clamp Clamp spacers (2)

1.5 inches (38mm) wide sideplates; one cable.For cowl, instrument panel, seat riser or frame installation.

Kit B837 — supplied with the following hardware:Clevis pin Cotter pin Washer Mounting spacers (2) Cable clamp Clamp spacers (2)

2.5 inches (64mm) wide sideplates; two cables. For bulkhead,floor or island (doghouse) installa-tion. NOTE: When consideringload requirements, the load on thelever assembly will be the sum ofthe load in each cable. Wingflange mounting.

Kit B835 — supplied with the following hardware:Clevis pins (2) Cotter pins (2) Washers (2) Mounting spacers (2) Cable clamps

.188.88 DIA1.12 DIA.12

.12 .75

.94 2.44

.38

5.008.12

2.464.48

1.252.50

6.898.62

1.81

.75 1.50

.343 DIA6 PLACES

HOLE THRUBOTH WALLSFOR .312 DIA BOLT

FOR .309/.311 DIACLEVIS PIN

1.12 Ø.88 .188.12 1.06

.81

5.00

1.573.22 4.00

2.81

8.098.12

.31 1.00

1.50

.53

2.53

.578 DIA

4 HOLES THRUBOTH WALLS FOR.312 DIA BOLTS

3.95.50

2.46

1.12 DIA .88 DIA .188

.81

.12

3.31

8.12

4.146.22

6.72

2.46

.38

5.00.52

7.16

1.47

1.25

2.50

Material• Coated Carbon

Steel

• Non-corrosiveBushings

• Plastic Knob

Brake Lever

All line art dimensions are represented in inches

WARNING!Since the manufacturer is unable to determine all applications in which a part maybe placed, it is the user’s responsibility to determine the suitability of the part for itsintended use.This is especially true where safety is a factor. Incorrect application orinstallation may result in property damage, bodily injury, or death. For technicalassistance, call 260-749-5105.

4401 South Orchard Street Tacoma, Washington 98411 USATel 253 475-1080 Fax 253 474-1623

Diplocks Way-South RoadHailsham, East Sussex BN27 3JF, EnglandTel 44 1323 841510 Fax 44 1323 845848

2110 Summit StreetNew Haven, Indiana USA 46774Tel 260 749-5105 Fax 260 749-5677

www.cablecraft.com