brand sipesoct05
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UNDERBALANCED DRILLING AS A RESERVOIR
ENHANCEMENT APPROACHFOR MATURE FIELDS
Patrick BrandBlade Energy Partners
Frisco, TX, USA
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Presentation Outline
• Definition
• Mature Field Challenges and Technology
• Case Study Examples
• Reservoir Characterization• Damage Mitigation
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RCH
What is Underbalanced Drilling
(UBD)?• Wellbore pressure is intentionally kept
below formation pressure• Well flows if permeable zones exist
• Rotating control head (RCH) and
surface equipment are the primarywell control devices
Formation
Pressure
Wellbore
Pressure
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Mature Field Challenges• Low reservoir pressures
– Differential sticking, lost returns, low ROP while drilling
– less forgiving to invasion-induced damage – Less responsive to workovers, stimulation
• Water encroachment – Coning problems reduce ultimate recovery
– Water production and handling
• Marginal investment economics – Many “wasted” wellbores
– Shorter well life, lower ultimate production per wellbore
– Expensive enhanced recovery injection options
• Very few cost saving opportunities – Typical operator has already wrung the last dollar out of the cost
side
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Why UBD?
• Three key drivers
– As a drilling enabler and cost reducer – To mitigate damage and reap productivity
and ult imate recovery improvement
benefits – To gather valuable reservoir information,
characterize reservoir , and fundamentally
improve reservoir management principles• Ultimately, UBD is a reservoir exploitation
technique, not a drilling method
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Why does UBD work in Mature
Fields?Overbalanced drilling is more damaging and
the reservoir less forgiving –Deep fluid invasion; phase blockage
–Solids invasion; immobile damage, pore throat
blockage, absolute permeability reduction
–Stimulation ineffective in long zones with variable
permeability
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Emerging Value Proposition• All mature fields are candidates for UBD
• Reservoir emphasis is becoming dominant – Asset team driven
– Production evidence can no longer be ignored
– UBD data sought for reservoir characterization• UB for life recognized as essential
– value may be lost if well ever killed
– Tools being developed to maintain UB• Screening, valuation, planning, equipment are
key to success
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The key question
• What is the value of applying UBD on a
specific candidate reservoir?
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0
5
10
15
20
25
F r e q u e n c y ( n )
1 5 9 13 17 21 25 29 33 37 41 45 49 53 57
PIF
Histogram of PIF History
No. of Observation 79Mean of Observation 4.10
Reciprocal of Harmonic mean 1.03Reciprocal of Arithmetic mean 0.24
ν 0.79
λ 1.27
Standard Deviation, σ 6.51
Variance 42.34
Mode 1.5
Minimun 0.094248
Maximum 49.40Sum 323.72
Total number of fields 35
Total number of UB wells 214
Total number of operators 16
Statistical Summary of PIF History
UBD Worldwide Historical Performance
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Reservoir Characterization
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0.00
0.50
1.00
1.50
2.00
2.50
3.00
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400
Time (min)
G r o s s
P I ( m 3 / k P a
/ d ) &
D r a w
D o w n
( k P a
E - 3 )
0.00
0.02
0.04
0.06
0.08
0.10
0.12
W a
t e r
P I ( m
3 / k P a
/ d )
Actual Draw Down
Actual Gross PI
Actual Water PI
WATER ?
Note Scale . . .
(Water PI =
25x Gross)
HUGE OIL BEARING
FRACTURE ?
EARLY
WATER ?
Murphy et. al., SPE 93695
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0.000
0.200
0.400
0.600
0.800
1.000
1.200
1.400
1.600
1.800
2.000
0 60 120 180 240 300 360 420 480 540 600 660 720 780 840 900 960 1020 1080
Time (min)
P I ( m 3 / k P a / d )
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
W a t e r P I ( m 3 / k P
a / d )
Est'd Gross PI
Oil PI
Gross PI
Depth Scale
Water PI
NOTE:Expected PI of 0.0014m3/kPa/d/m based
on Well Proposal estimates of 700m3/d of
gross production over 500m of hole and a
representative draw down of 1000kPa.
1 7 0
1 7 5
1 7 7
1 8 0
1 7 2
1 8 5
1 8 7
1 9 0
1 8 2
1 9 5 0
1 9 7 5
2 0 0
1 9 2
2 0 5
2 0 7 5
2 1 0 0
2 0 2
2 1 5 0
2 1 7 5
2 2 0 0
2 1 2 5
Depth (m)
PI while Drill ing
KILLED WELL
POTENTIAL WATERPRODUCTION ?
FLUSH PRODUCTION ?(MORE WATER?)
±0.35 m3/kPa/dDROP IN PI
F L O W T
E S T
F L O W
T E S T
F L O W T
E S T
±0.20 m3/kPa/d
INCREASE IN PI
AFTER TEST
MOREFRACTURES ?
0. 0 0 1 4 m
3/ k P a/ d/ m
LARGE
FRACTURES ?
(WATER)
NOTE:
Water PI scale has been
amplified 10x
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Nimr UBD Well NM498 Water Shut-off Versus No Action Case
0
10
20
30
40
50
60
70
D e c - 0 2
J an- 0 3
F e b - 0 3
M ar - 0 3
A pr - 0 3
M
a y - 0 3
J un- 0 3
J ul - 0 3
A u g- 0 3
S e p- 0 3
O c t - 0 3
N ov - 0 3
D e c - 0 3
J an- 0 4
F e b - 0 4
M ar - 0 4
A pr - 0 4
M
a y - 0 4
J un- 0 4
J ul - 0 4
O i l , m
3 / d
NM498 Actual
without Water Shutoff
NM498: Using UBD data we recognized water influx was coming primaril iy from a few small Intervals
We set two P&A Kits and succeeded in reduc ing BSW from >90% to abou t +60%The latest well test d ata (Apr-04) indicate the wel l is producing about 38 m3/d net at 84% BSW
The cumulative estimated gain from w ater shout off = +21,000 m3 or +130 mbbl s
(Ultimate Recovery is being improved)
The cumulative Net Cashflow Improvement = +$2.6 mln (@ $20 /bbl)
NM498 Actual Reconcil ed productio n
NM498 estimated production without shutoff *
* assume 94% init . BSW, 300 m3/d gross, 15% PA Decli ne, 0.83 reconci liation f actor
OILG A
IN
NM498 is our EZIP "Proof of Concept" Well
There is value in UBD
reservoir characterization!
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Screening, Selection and
Damage Characterization
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UBD Candidature• Adequate reserves and potential for drilling must exist in the target
reservoir
• Preliminary data should indicate that UBD is likely to be technicallyfeasible
• Clear evidence of permanent damage must be present
• The reservoir properties are such that: – UBD is likely to improve reservoir performance (based on experience)
– UBD reservoir characterization is likely to substantially improvereservoir management and per-well recovery
• The conventional drilling history is such that: – UBD is likely to improve drilling performance and reduce costs
• Contra-indicators to UBD should be absent or manageable
through proper design
All mature fields are candidates by definition …
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Risk
Simulator
UBD PIE
eRes UBD
Conventional
ReservoirParameters
Historical
Analog Data
UBD
ReservoirParameters
UBD Days/Cost
Distribution
UBD Production
Distribution
NPV
Calculations
Pricing
Model
Risk Based
Economic
Comparison
Evaluate results
against full field
simulation (optional)
DECISION
Conventional
Days to Drill
ROP, Bit Life, NPT,
Lost Circulation,
Differential Sticking
Equip Req.
UBD Cost
Technical
Feasibility
Production Impact
Drilling Impact
Damage Characterization
RTA
Data Interpretation
Valuation and Tech Feasibility
Pre-Screening
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Reservoir Model
assumptions (Kv,
Kh, φ, Swi, Kro, Krw,Well model, etc)
Drilling parameters
(length of hole, time
curve, overbalance,mud type)
Dynamic Damage
Assessment Micro-Simulator
Mud-cakeeffect
(reduced Kabs
at wellbore
wall)
Solids damage
(reduced Kabs in
invasion zone)
Special Core Tests:
Undamaged relative
perm to oil
Fluid loss profile with
mud cake buildup
Mud cake liftoff pressure
Retained oil permeability
after exposure to mud
Saturation and
Pressure profile
0
1000
2000
3000
4000
5000
6000
7000
8000
0 200 400 600 800 1000 1200
Time, (days)
O i l f l o w r a t e s ( S T B / d a y
UBD
OBD with formation damage
Unstructured Grid
Sector Model
Decline Curves
Biswas and Suryanarayana, SPE 86465,
Suryanarayana et. al., TBP
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Invasion Effects
• What is the effect of invasion on near-
wellbore saturation and reservoirpressure?
• Case Study
– Filtrate invasion only (rel perm effects)
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Example
• Berea sandstone (100 mD-150 mD) is tested core
• Assumed mud is inhibited water-based mud
• A high permeability zone (6 X), 210 ft thick is intersected• Also included as input is rock compressibility and rel-
perm curves
Horizontal permeability (md) 50.0
Vertical Permeability (md) 5.0
Porosity 0.22
Initial reservoir pressure (psi) 3000
Initial oil saturation 0.756
Number of gridblocks 101x31
Nominal length of horizontal well ( ft ) 3000
Pressure difference for mud filtrate invasion (psi) 650
Pressure difference for flowing back (psi) 500
Well radius (ft) 0.250
100
200
300
400
500
600
0 2 4 6 8 10 12 14Time, (days)
R
O
P
( f t / d
a y )
Basic Reservoir AssumptionsDrilling Time-ROP Profile
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Flow-Back Results – Assume that mud cake is lifted-off
Note impact of high-perm
streak on clean-up and
flow-back!
As expected, high-perm streaks
(protected during invasion by mud
cake), clean up fastest and can
dominate flow-back, impacting
production from low-perm zones!
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Long-Term Production
0
10000
20000
30000
40000
50000
60000
0 200 400 600 800 1000 1200
Time, (days)
O i l f l o w r a t e ( S T B / d a y
)
Peremability 29% reduction (mudcake permeability=0.025)
UBD
0.0001
0.001
0.01
0.1
1
10
100
1000
10000
100000
0 200 400 600 800 1000 1200
Time, (days)
W a t e r f l o w r a t
e ( S T B / d a y )
Permeabili ty 29% reduction (mud cakepermeability=0.025)
Oil
Water
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Impact on Production
• Even with good mud cake, significant loss of production
• Remediation?
– Perforations beyond 4 ft? – Stimulation?
– Fracturing?
Time OBD (29% reduction in permeabi lity)(years)
Reduction in cum oil (MMSTB)
1 1.55
2 2.60
3 3.60
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Why UBD?• Three key drivers
– As a drilling enabler and cost reducer – To mitigate damage and reap productivity
and ult imate recovery improvement
benefits – To gather valuable reservoir information,
characterize reservoir , and fundamentallyimprove reservoir management principles
• Ultimately, UBD is a reservoir exploitationtechnique, not a drilling method
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Impact of Technology on Field Life
Phase 1: Openhole completions, nitroglycerine explosion
Phase 2: Acid stimulation, Hydraulic fracturing
Phase 3: Commodity price driven boom of drilling
Phase 4: Underbalanced Horizontal Drilling (cost driven innovation)
Will there be a Phase 5?
Source: Caldwell and Merkel, Scotia Group Newsletter, March 2004
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North American UBD Success
StoriesSPE Papers and Industry Articles
• Bitterweed South (Caballos) Field: A Case Study in
Changing Economics Using Underbalanced Drillingand Open Hole Completions (SPE 81647, Presented March
2003) Settled vertical UBD Wells, Pecos County, Texasproduce at twice the rate as OBD wells with UBD IP’s 10times higher than OBD wells.
• Alberta Canada, Harmattam Elkton Pool (Paper presentedat the International Underbalanced Drilling Conference, The Hague, October
1997) On Production since 1967, vertical OBD wellstypically produce 1.5 – 2.5 MMcf/d. UBD wells drilled 30years later on in-field locations flowed 22 MMcf/d whiledrilling and produced at restricted rates of 9 MMcf/dwithout stimulation.
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North American UBD Success
StoriesSPE Papers and Industry Articles
• Williston Basin, Wayne Field (Hart’s E&P Magazine January 2003, Cade,
Weatherford International, Vickers & Jennings, GeoResources, Inc.) UBD horizontalwells triple expected ultimate recovery. Comparing: Conventionalwells 80,000 Bbls, OBD Horizontal wells 175,000 Bbls, UBD Horizontalwells 275,000 Bbls.
• Illinois Basin (SPE Explorer Magazine, Shirley) In this mature basin a UBD
well drilled 200’ into structure produces 3,000 Bbls/d at 3,850’ verticaldepth. Well produced 1.8 MM Bbls in past 18 months. A world classproducer in Illinois!
• Underbalanced Horizontal Drilling Yields Significant Productivi ty
Gains in the Hugoton Field (SPE 81632, Presented March 2003) Horizontalwells drilled in mature Hugoton Field show initial production rates 3Xgreater than horizontal OBD wells. Paper states projected reservoirlife extended 45%; ultimate recovery increased by 70%.
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Some long-term production
trends
0
0.005
0.01
0.015
0.02
0.025
0.03
0 12 24 36 48 60
Average Overbalanced
(4 Wells)
Average Underbalanced(9 Wells)
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
0 12 24 36 48 60
Average Underbalanced(120 Wells)
Average Overbalanced
(25 Wells)
0
5
10
15
20
25
30
35
0 12 24 36 48 60 72 84 96 108 120
Average Underbalanced
(4 Well)
Average Overbalanced
(25 Wells)
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
0 12 24 36 48 60 72
Average Underbalanced(4 Wells)
Average Overbalanced(32 Wells)
Time (Months since spud)
R a t e
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Conclusions• Underbalanced Drilling can solve many
problems associated with mature fields. – Drilling Problems
– Reservoir Characterization
– Enhanced production
• Value of UBD can be quantified through a
combination of dynamic reservoirsimulation and risked cost.