brb m or s at

20
BR Series Hydraulic Rotary Bucket Broom CAUTION ! Operational Hazard Personal Protection Equipment (PPE) is required when operating or maintaining this machine. BRB72, BRB84, BRB96 Keep this manual with the machine at all times HORST WELDING 8082 Rd 129 Listowel, ON N4W 3G8 Canada 519-291-4162 1-866-567-4162 Fax 1-519-291-5388 www.hlaattachments.com [email protected] www.horstwelding.com ! Do not attempt to operate the equipment without thoroughly reviewing this manual for safe and proper operation. Rev 210819 PRINTED IN CANADA , OPERATOR S MANUAL BRB84 HA00107

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Page 1: BRB M OR S AT

BR Series Hydraulic Rotary Bucket Broom

CAUTION! Operational Hazard

Personal Protection Equipment (PPE) is required when operating or maintaining this machine.

SNL00001

BRB72, BRB84, BRB96

Keep this manual with the machine at all times

HORST WELDING8082 Rd 129

Listowel, ON N4W 3G8Canada

519-291-41621-866-567-4162

Fax 1-519-291-5388www .hlaattachments.com [email protected]

! Do not attempt to operate the equipment without thoroughlyreviewing this manual for safe and proper operation.

Rev 210819 PRINTED IN CANADA

,

OP

ER

AT

OR

S

M

AN

UA

L

BRB84

HA00107

Page 2: BRB M OR S AT

- 1 -

TABLE OF CONTENTS

HORST WELDING 8082 Rd 129

Listowel, ON N4W 3G9 Canada

1-866-567-4162Fax 1-519-291-5388

[email protected] www.horstwelding.com

Introduction, General Information, Serial Number………….…………...……………2

Owner and Operator and Safety Information………………..…………...…………3-6

Definitions of Safety Terms and Symbols, Accident Prevention…..3

Safety Section ……… ………………………………….…..…….....5 - 6Safety Sign Location……………… ……………….………………..….4

Power Unit Specifications………………………………………..………………..…….7

Attachment Specifications…………………………………….………………….……..7

Broom Adjustments……………………………………………………………..……….8

Hydraulic Connection.………………………………….…………..….…………….....9

Operation………………………………………………………..…………….……......10

Storage ……………………………………………….…………………………………11

Maintenance…………………………………………………..……………….….…….12

Service………………………………………………………………………….………..13

Bolt Torque Chart……………………………….………………………………………14

Troubleshooting…………………………………………….……..…..……………15, 16

Warranty Policy…………………………………………………………………………17

Broom Installation and Removal .……………………………………………..……….8

Page 3: BRB M OR S AT

- 2 -

INTRODUCTION

Thank you for purchasing your new HLA Hydraulic Rotary Broom. Your Broom is designed primarily for road

construction cleanup, parking lot cleanup, etc. Other uses may be considered contrary to the intended use. This

product has been designed and manufactured to give you many years of dependable service. You or any other

person, who will be assembling, operating, maintaining or working with this product, are required to read and

completely understand the information and instructions contained in this manual. If anyone does not fully

understand every part of this manual, please obtain further assistance by contacting the dealer from which this

product was purchased or by contacting HLA at the telephone number or address listed on the previous page of

this manual. Keep this manual available for reference whenever this product is being handled or used. Provide this

manual to any new owners and/or operators.

This manual covers models: BRB72, BRB84 & BRB96.

GENERAL INFORMATION

The purpose of this manual is to assist you in safely assembling, mounting, operating and maintaining your Broom.

Read this manual carefully to obtain valuable information and instructions that will help you achieve safe and

dependable service. The illustrations and data used in this manual were current at the time of printing, but due to

possible engineering and/or production changes, this product may vary slightly in detail. HLA reserves the right to

redesign and/or change components as necessary without notification.

Throughout this manual, references may be made to:

Power Unit The engine-driven machine to which this product must be attached.

Right, Left, Front,

Rear

Directions which are determined in relation to the operator of the equipment when seated in the

normal operating position.

IMPORTANT Precautions that must be followed to prevent damage to equipment.

NOTICE Precautions that must be followed to prevent substandard performance.

SERIAL NUMBER LOCATION

Always refer to the model and serial number when ordering parts or requesting information from your dealer. The

serial number plate location is shown on the diagram.

Serial Number: ___________________

PARTS LISTSThe parts lists for this product can be found online. Visit hlaattachments.com and click on the PARTS tab to be directed to our online parts catalogue

wilfd
Line
Page 4: BRB M OR S AT

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SAFETYDEFINITION OF SAFETY TERMS AND SYMBOLS

Throughout this manual, the terms DANGER, WARNING and CAUTION are used to indicate the degree of hazard to personnel if proper safety procedures are not followed. These words will be used in conjunction with the Safety Alert Symbol: a dark triangle containing a white exclamation mark.

The safety information given in this manual does not replace any safety codes, insurance needs, federal, state and local laws.

The Safety Alert Symbol means:- ATTENTION! - BECOME ALERT! - YOUR SAFETY IS INVOLVED!

DANGER Indicates an imminently hazardous situation, which, if not avoided,WILL result in death or serious injury.

WARNING Indicates a potentially hazardous situation, which, if not avoided,Could result in death or serious injury.

CAUTION Indicates a potentially hazardous situation, which, if not avoided,May result in minor or moderate injury;

OR May also be used to alert against unsafe practices, which may result in damage to property.

ACCIDENTS CAN BE PREVENTED WITHYOUR HELP!

The best safety device is a careful operator. HLA and your dealer ask that YOU be that careful, responsible equipment operator.

Pay attention to the job at hand. Do not let your mind lose concentration on what you are doing. No accident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment.

If accidents are to be prevented (and accidents can be prevented), that prevention will come from equipment operators who accept their complete responsibility and anticipate the results of their actions.

The designer, the manufacturer, and the safety engineer all help create a safe product, but their combined efforts can be wiped out with a single careless act by the operator of that product.

Do not attempt to operate this equipment under the influence of drugs or alcohol.

YOU ARE THE KEY TO SAFETY BECAUSE:

YOU are responsible for the SAFE operation and maintenance of YOUR rotary broom.

YOU are responsible to familiarize yourself, and anyone else who will assemble, operate, maintain, or work around this product, with the safety information contained in this manual.

YOU are responsible to read ALL information contained in this manual to any operators or maintenance personnel who are not fully able to read the written English language. Whether YOU read the manual as written or translate it into another language, YOU must make certain that all operators and maintenance personnel have complete understanding of the full and exact contents of this manual.

YOU can reduce the risk of injury or death by following all safety precautions and by using good safety practices.

Page 5: BRB M OR S AT

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SAFETY SIGN LOCATIONS

INSTRUCTIONS

Keep all safety signs clean and legible.

Replace all missing, illegible or damaged safety signs.

Replacement parts for parts with safety signs attached

must also have safety signs attached.

Safety signs are available free of charge from your

dealer or from HLA.

PLACEMENT OR REPLACEMENT OF SAFETY

SIGNS 1. Clean the area of application with non-flammable

solvent, then, wash the same area with soap and water.

2. Allow the surface to fully dry.

3. Remove the backing from the safety sign, exposing the

adhesive surface.

4. Apply the safety sign to the position shown in the

diagram above and smooth out any bubbles.

Item 2

Item 3

ITEM QTY DESCRIPTION

2 2 Danger

3 1 Caution

Page 6: BRB M OR S AT

- 5 -6

WORK SAFELY – A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST ACCIDENTS!!

SAFETY SECTION

BEFORE ATTEMPTING ANY TYPE OF ASSEMBLY, OPER-ATION, MAINTENANCE OR OTHER WORK ON OR NEAR THIS PRODUCT:

• READ AND COMPLETELY UNDERSTAND THISMANUAL.

• READ AND COMPLETELY UNDERSTAND THEMANUALS PROVIDED WITH YOUR POWER UNIT,LOADER AND QUICK-ATTACH.

• Read and understand all safety signs on this product and onyour power unit, loader and quick-attach.

• Know all your controls and know how to quickly stop all powerunit movements, broom movement, and the engine in case ofemergency.

• Know and obey all applicable government rules, O.S.H.Aregulations, local laws and other professional guidelines foryour operation.

• Make sure that anyone who will be assembling, mounting,maintaining, repairing, removing and/or storing this product:• Has been instructed in the safe operation of this product

and of the power unit and the quick-attach to which thisproduct is attached.

• Is physically and mentally capable of the safe operation ofthis type of equipment.

• Is not under the influence of drugs or alcohol.• Is carefully supervised from a safe distance, especially if

such person is inexperienced.• Wears personal protective equipment (i.e. hardhat, safety

glasses, work gloves, protective shoes, respirator, earprotection, etc.)

• Does not wear loose fitting clothes, loose or uncoveredhair or any accessories (jewelry, necktie, scarf, wristwatch, etc.) that can catch and entangle on moving parts.

• Has annually reviewed all safety instructions.• Know and follow good work practices when assembling,

mounting, maintaining, repairing, removing and storing thisproduct:• Work on a level surface in a well lit area.• Keep the area clean and dry.• Use properly grounded electrical outlets and tools.• Use the right tool for the job at hand.• Make sure your tools are in good condition for performing

the desired function.• When using tools, wear the protective equipment specified

by the tool manufacturer (i.e. hardhat, safety glasses,work gloves, protective shoes, etc.).

WARNINGObey all safety instructions listed in this section and throughout this manual. Failure to obey instructions in this section could result in death or serious injury.

• Before leaving the operator’s station or before beginning anytype of work on this product, lower this product to theground, apply your power unit’s parking brake, stop theengine, remove the starter key, wait for all moving partsto stop and then relieve all pressure in the hydraulic lines.Refer to your power unit’s operator’s manual for instructionson how to relieve hydraulic pressure in lines.

• Know your loader’s safe lifting and operating capacity andthe weight of this product. See the specifications in thismanual for the weight of this product and refer to your powerunit’s and loader’s operator’s manuals for safe operatinglimits. Lift capacity may be reduced if using a quick-attach.

• Never allow anyone, except the operator, to be around thepower unit or this product when either is in motion.

• Do not start up unless others are clear of the work area.• Do not allow riders on this product or the power unit.• Do not stand or climb on this product when raised.• Do not place any part of your body under any part of this

product unless this product is securely resting on adequateblocking or on the ground.

• Do not use blocking made of concrete blocks, logs, buckets,barrels or any other material that could suddenly collapse orshift positions. Do not use wood or steel blocking that showsany signs of material decay, and that is warped, twisted ortapered.

Never operate controls from the ground. Operate the controls only from the operator’s station.Never leave equipment unattended with the engine running or with this product raised on the loader.Be aware of the added weight and width of this product. Reduce travel speeds accordingly, especially when traveling over rough ground.Keep this product close to the ground and under control when transporting.When transporting, be sure broom does not block view of vehicle lights or road.

WHEN YOUR POWER UNIT IS USED DURING ANY TYPE OF ASSEMBLY, OPERATION, MAINTENANCE OR OTHER WORK ON OR NEAR THIS PRODUCT:

Page 7: BRB M OR S AT

WORK SAFELY – A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST ACCIDENTS!!

• Hydraulic fluid under pressure can penetrate the skinand cause serious injury or death. Hydraulic leaks underpressure may not be visible!

• If any fluid penetrates the skin, GET IMMEDIATE MEDICALATTENTION!!

• Wear safety glasses, protective clothing and use a soundpiece of cardboard or wood when searching for hydraulicleaks. DO NOT USE YOUR HANDS.

• Before connecting or disconnecting hydraulic hoses, readyour tractor or power unit’s operator’s manual for detailedinstructions on connecting and disconnecting hydraulicattachments.

• Make certain all parts meet the specifications for this productwhen installing or replacing hydraulic hoses or fittings.

• After connecting hydraulic lines:• Slowly and carefully raise the loader and cycle the

rollback / dump cylinders to check hose clearances andto check for any interference.

• Operate the hydraulics on this product to check hoseclearances and to check for any interference.

• Make certain the hoses cannot interfere with or actuatethe quick-attach mechanism.

• Make certain hoses will not be pinched, or get tangled,in any equipment.

• Refer to your power unit’s operator’s manual and thismanual for procedures and intervals, then inspect andmaintain the entire hydraulic system to insure that the fluidremains clean, that all devices function properly and thatthere are no fluid leaks.

WHEN MOUNTING THIS PRODUCT TO YOUR POWER UNIT:

• Refer to the operator’s manuals of your power unit, your loader and your quick-attach for special or detailed mounting instructions.

• This product should fit onto the quick-attach or loader arms of your power unit the same as the original products that were designed by your loader / quick-attach manufacturer.

• If this product does not fit properly, contact HLA before operating.

• Never place your finger into the mounting plate or 3-point hitch or loader holes. A slight movement of the power unit or this product could cause serious injury.

WARNINGObey all safety instructions listed in this section and throughout this manual. Failure to obey instructions in this section could result in death or serious injury.

WHEN DEALING WITH HYDRAULICS DURING ANY TYPE OF ASSEMBLY, OPERATION, MAINTENANCE OR OTHER WORK ON OR NEAR THIS PRODUCT:

BEFORE EACH USE, THOROUGHLY INSPECT THIS PRODUCT AND:

• Make certain all safety signs are in place and legible. Referto the safety sign page in this manual for the placement ofsafety signs for this product.

• Replace all damaged or excessively worn parts andhardware only with genuine HLA parts or with properly ratedfasteners, hydraulic hoses or fittings.

• Make certain all locking pins, latches and connectiondevices are properly installed and secured.

• Make certain all protective guards, canopies, doors, etc. arein place and secure.

• Make no modifications to your broom.• When making repairs, use only genuine HLA parts or, for

fasteners, hydraulic hoses or hydraulic fittings, use onlyproperly rated parts.

• Replacement parts, for parts with safety signs attached,must also have safety sign attached.

Think SAFETY!

Work SAFELY!

SAFETY SECTION [Continued]

- 6 -

WHEN ADJUSTING, SERVICING OR REPAIRING THIS PRODUCT

Page 8: BRB M OR S AT

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POWER UNIT SPECIFICATIONS

IMPORTANT Exceeding any of the recommended power unit specifications

CAN result in damage to your power unit and/or this product and

WILL void all HLA warranties.

ATTACHMENT SPECIFICATIONS

LOADER SPECIFICATIONS

Minimum 12-20gpm @ 3000PSI

Page 9: BRB M OR S AT

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BROOM INSTALLATION & REMOVAL INSTRUCTIONS

INSTALLATION: 1. Place this product on a firm, level surface that is large enough to safely accommodate this product, your power unit and all

workers involved in the mounting process.

2. Enter the power unit.

3. Fasten safety restraints.

4. Start the engine.

5. Disengage the parking brake

6. Align the attachment mechanism with the mounting on the Broom Bucket, attach to power unit. Refer to the operator’s manual(s)

your power unit, loader and quick-attach and follow the mounting instructions contained therein.

7. Engage parking brake and shut down power unit. Be sure to relieve pressure to the auxiliary hydraulic lines.

8. Unfasten safety restraints and exit power unit.

9. Ensure hydraulic quick couplers are clean. Connect hydraulic lines for the Broom to power unit. Twist the collar of the quick

coupler one quarter of a turn in order to secure the hydraulics connections.

10. Attach the chains to a convenient location on the power unit’s loader arms, such as a cross bar or step, taking special

consideration if hydraulic tubes are located along the cross bar. DO NOT install chains in a location where hydraulic lines may

become damaged. Leave chains loose with equal slack on both.

CAUTION: Avoid equipment damage and personal injury. Chains must be of equal length, and long enough to keep the sweeper level

during dumping. Short chains may cause the sweeper to tip back and damage the sweeper body

11. While the loader arms are lowered, visually inspect the Broom to ensure it is securely mounted.

12. Enter power unit, fasten safety restraints and start the power unit.

13. Carefully raise the loader arms and cycle the tilt cylinders to check clearances and to verify that all mounting procedures have

been successfully completed.

REMOVAL: Reverse the instructions ABOVE.

➢ Ensure hydraulic hose couplings do not fall in dirt and do not become damaged in storage.

BROOM ADJUSTMENTS

Hydraulic Broom

The broom rotation direction is controlled with the auxiliary hydraulics control switch on the power unit. Speed of

rotation is controlled by engine RPM.

NOTE: Broom rotation should always be away from the operator.

SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS (pages 3-6 of

this manual) BEFORE BEGINNING ANY BROOM MOUNTING.

Page 10: BRB M OR S AT

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Brush Pattern

To check pattern:

1. Move Broom to a dusty flat surface.

2. Set power unit’s parking brake and leave the engine running.

3. Start the Broom at a slow speed; then lower it so bristle tips and castor wheel touch the ground. The heal of thebucket should be approximately 1 inch off the ground. Run the Broom in a stationary position for 10-30 seconds.

4. Raise the Broom and back away; switch off Broom and engine, remove safety restraints and remove the key. Thebrush pattern left in the dust should be 2-4 inches (50-133mm) wide, running the length of the Broom.

5. The castor wheel should just touch the surface, as it is only for leveling purposes.

6. If the brush pattern is not 2"- 4" wide the broom height needs to be adjusted. Remove front bolt from “Broom MountPlate” on both ends of broom. Move up or down to achieve proper height, and reinstall bolts.

7. Adjust the front and side flaps to contact the sweeping surface lightly and evenly.

BROOM HYDRAULIC CONNECTION

1. Disconnect the hydraulic hose quick couplers from one another and attach the quick couplers to your power unit as per the

instructions in your power unit’s operator’s manual.

2. Carefully raise the loader arm and cycle the tilt cylinders to check hose clearances and to check any interference.

SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS (pages 3-6

of this manual) BEFORE BEGINNING ANY HYDRAULIC CONNECTION.

Page 11: BRB M OR S AT

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BROOM OPERATION

SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS (pages 3-6 of

this manual) BEFORE BEGINNING ANY BROOM OPERATION.

WARNING

EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA ALONG WITH OTHER HAZARDOUS DUSTS MAYCAUSE SERIOUS OR FATAL RESPIRATORY DISEASE. Failure to obey the following procedure will result in death or serious injury.

• Use dust suppression, dust collection and personal protective equipment during operation ofBroom.

WARNING

Failure to obey the following procedures could result in death or serious injury. Never lift this product:

• more than a few feet off the ground OR

• to a height where visibility is obstructed, whichever is lower.

WARNING

AVOID SERIOUS INJURY. Check for objects that could harm the operators or others if thrown by the Broom.

Remove items before sweeping.

To increase or decrease brush speed, change the power unit's rpm. Use the LOWEST speed that will complete the job. In general, half throttle provides plenty of engine speed. The front caster wheel feature allows the broom to follow ground contours.

USAGE: 1. Clear area of all bystanders and engage Broom only from operator’s station.

2. Avoid sweeping toward people, buildings, vehicles or other objects that can be damaged by flying debris.

3. Lower the brush to the ground.

4. Increase power unit’s engine rpm to sweeping speed.

5. Travel forward at 5mph (8kph) or less. Vary brush, engine and travel speeds to match sweeping conditions.

6. During normal sweeping operation, a small pile of material is pushed along in front of the broom. To clean up this pile at the

end of the sweeping pass, throttle down the power unit, drop the bucket cutting edge to the grade surface, and change the

hydraulic flow (operating with broom rotation in reverse), and inch forward. This action (similar to that of a broom and dust

pan), will wisp the small pile of debris into the bucket.

7. Empty the bucket by raising the sweeper above the container, then dump using the power unit tilt controls.

OPERATING TIPS: • Follow ALL safety precautions outlined in this manual.

• Operate the sweeper on flat, level surfaces only.

• DO NOT engage or disengage the brush at a high engine speed. This damages the sweeper and motor.

• DO NOT scrape with the bucket while sweeping. It is for collection and loading and will wear prematurely if it is used for

scraping. Never operate the sweeper with the bucket less than 1" from the ground.

Dirt & Gravel ➢ To keep dust at a minimum, plan sweeping for days when it is overcast and humid or after it has rained. Also, sweep so

the wind blows at your back, not directly in your face.

➢ Low brush speeds and moderate travel speeds work best for cleaning debris from hard surfaces. Brush speeds that are

too fast tend to raise dust because of the aggressive brush action.

Heavy Debris ➢ Travel slowly – less then 5mph (8kph).

➢ Sweep a path less than the full width of the Broom.

➢ When stuck-on material is encountered that cannot be removed by the rotating brush alone, the operator may simply back

over the material and lower the bucket edge to the ground and scrape the material loose.

Page 12: BRB M OR S AT

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BROOM STORAGE

The following storage procedure will assist you to keep your Broom in top condition.

NOTICE DO NOT STORE BROOM WITH WEIGHT ON THE BRUSH. Weight will deform the bristles, destroying the sweeping effectiveness. To avoid this problem, place the Broom on blocks or optional stands.

The polypropylene bristles will deteriorate in sun, high heat or flame. Do not store in direct sunlight for any extended period of time.

STORAGE: 1. Clean Broom thoroughly; removing all mud, dirt and grease.

2. Inspect for visible signs of wear, breakage or damage. Order any parts required and make necessary repairs, to avoid delays

when starting next season.

3. Tighten all loose nuts, cap screws and hydraulic connections.

4. Lubricate grease fittings.

5. Connect hydraulic couplers together, or install covers, to protect hydraulic system from contaminates.

6. Retouch all unpainted and exposed areas with paint to prevent rust.

7. Replace decals, if damaged or are illegible.

8. Store Broom in a dry, protected place, with a cover, if possible. Leaving attachment outside will materially shorten its life.

REMOVING FROM STORAGE: 1. Remove all protective coverings.2. Check hydraulic hoses for deterioration and replace if necessary.

Page 13: BRB M OR S AT

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BROOM MAINTENANCE

Regular maintenance is the key to long equipment life and safe operation. It is very important that these

maintenance functions be performed as described below.

BEFORE FIRST USE • Inspect the attachment for shipping damage. If damage does exist, do not operate until the damaged parts have been

replaced or repaired.

BEFORE EACH USE • Ensure all nuts and bolts are in place and properly tightened.

• Ensure all other fasteners are in place and are performing their specified function.

• Ensure all hydraulic fittings are tightened and there are no leaks in any fittings or hoses.

• Ensure all safety signs are in place, are clean and are legible.

SEE THE SAFETY SIGN SECTION (page 6)

• Replace any damaged parts and excessively worn parts.

• Check sweep pattern.

AFTER EVERY 8 HOURS OF OPERATION • Check brush pattern; adjust as necessary.

• Check drive shaft. Lubricate universal joints with high quality grease. Tighten universal joint set screws.

MONTHLY OR AFTER EVERY 40 HOURS OF OPERATION • Check bearings for tightness. Tighten or replace as needed.

• Grease all (3) lubrication points. Each grease point is identified with a label like the one shown below.

SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS (pages 3-6

of this manual) BEFORE BEGINNING ANY BROOM MAINTENANCE OPERATION.

Page 14: BRB M OR S AT

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BROOM SERVICE

• Repair or adjust the Broom in a safe area, away from traffic and other hazards.

• Shut off engine, set parking brake and relieve hydraulic pressure before connecting or disconnecting hydraulic lines. Refer

to your power unit’s manual for instruction on how to relieve hydraulic pressure in lines.

• Before applying pressure to the system, be sure that all connections are tight and be sure there are no damaged hoses,

lines or fittings.

• Wear safety glasses and use metal or wood when searching for leaks. Do not use your hands.

Steam-clean the power unit before any installation is made to the hydraulic system. Remove any attachment from the power unit and position on a level surface.

TO REPLACE BRISTLES Wear heavy leather gloves (wire bristles are sharp and will puncture skin).

1. Set the Broom on low blocks or stands. Block the brush core separately.2. Remove the end cap bolts and remove cover. (Keep all bolts for later reinstallation).3. Remove bolts which hold motor pot.4. Motor should slide straight out. The drive plate is not fastened to the rotor and should slide out with the motor.5. Repeat at other end.6. Move rotor away from Broom and undo 6 bolts holding end cap on the rotor.7. Slide old bristles off core. (May need to set rotor on end weight or tie down to the floor and use a hoist to pull bristles off

one row at a time). Take care not to damage the core.8. To reassemble: slide new bristles on frame. Note: locate drive pins on each side of rotor flat bar. Orient waves on bristle

core so the high sides come together. Bristles alternate, one poly and one steel.9. Reinstall end plate with the six bolts and tighten.10. Check drive plates on motor. They should be pushed all the way back on the motor shaft. (They are not set screwed on the

motor shaft)11. Align the rotor on the sweeper frame and insert motor with the drive plates. Drive pins should enter drive holes in the rotor.

Start the pot mount bolts – do not tighten at this point.12. Repeat step #11 on other end.13. Tighten bolt at this time.14. Replace end cover and bolt securely.

WARNING Hydraulic fluid under pressure can penetrate skin, resulting in serious injury or death. Always relieve hydraulic pressure before disconnecting lines.

WARNING Before servicing the loader, remove the attachment and make certain the lift arms are lowered to their lowest position or that the arms are supported by the mechanical lock up devices (if the machine is so equipped).

SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS (pages 3-6

of this manual) BEFORE BEGINNING ANY BROOM SERVICE.

Page 15: BRB M OR S AT

BA

BA8.8 10.9

SAE 2 SAE 5 SAE 8

These tables are offered as the suggested maximum torque values for dry (not lubricated) threaded products and are only a general guide. Check tightness of bolts periodically, replace hardware with the same strength bolt.Torque specification for bolts are identified by their head markings as shown.See the “Wheel Torque Specification” page for wheel bolt /nut torque settings

METRIC TORQUE SPECIFICATIONS

SAE TORQUE SPECIFICATIONS

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

10 mm 6 x 0.75 --- --- --- --- 6 x 1.0 11.3 8.3 16.5 12.2

13 mm 8 x 1.0 27 20 38 28 8 x 1.25 27.3 20.1 40.1 29.6

16 mm 10 x 1.25 52 38 73 54 10 x 1.5 54 40 49 36

18 mm 12 x 1.25 95 70 135 100 12.1.75 93 69 137 101

21 mm 14 x 1.5 150 111 210 155 14 x 2.0 148 109 218 161

24 mm 16 x 1.5 225 166 315 232 16 x 2.0 230 170 338 249

27 mm 18 x 1.5 325 240 460 339 18 x 2.5 329 243 469 346

30 mm 20 x 1.5 460 339 640 472 20 x 2.5 464 342 661 487

34 mm 22 x 1.5 610 450 860 634 22 x 2.5 634 468 904 667

36 mm 24 x 2.0 780 575 1100 811 24 x 3.0 798 588 1136 838

41 mm 27 x 3.0 --- --- --- --- 27 x 3.0 1176 867 1674 1234

46 mm 30 x 2.0 --- --- --- --- 30 x 3.0 1597 1178 2274 1677

Class 10.9Class 8.8Wrench Size:"A"

Thread Size: "B"

Fine

Thread Size: "B" Coarse

Class 10.9 Class 8.8

lbs-ft. N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m

7/16” 1/4-28 6 8.1 10 13.6 14 19.0 1/4-20 5 6.8 8 10.8 12 16.3

1/2” 5/16-24 13 17.6 19 25.7 27 36.6 5/16-18 11 14.9 17 23.0 25 33.9

9/16” 3/8-24 23 31.2 35 47.4 49 66.4 3/8-16 20 27.1 31 42.0 44 59.6

5/8” 7/16-20 36 48.8 55 74.5 75 101.6 7/16-14 32 43.4 49 66.4 70 94.9

3/4” 1/2-20 55 74.5 85 115.2 120 162.6 1/2-13 49 66.4 75 101.6 107 145.0

13/16” 9/16-18 79 107.0 122 165.3 172 233.1 9/16-12 70 94.9 109 147.7 154 208.7

15/16” 5/8-18 110 149.1 170 230.4 240 325.2 5/8-11 97 131.4 150 203.3 212 287.3

1-1/8” 3/4-16 192 260.2 297 402.4 420 569.1 3/4-10 173 234.4 266 360.4 376 509.5

1-5/16” 7/8-14 184 249.3 474 642.3 668 905.1 7/8-9 166 224.9 429 581.3 606 821.1

1-1/2” 1.0-12 274 371.3 705 955.3 995 1348.2 1.0-8 250 338.8 644 872.6 909 1231.7

SAE 8SAE 2 SAE 5 SAE 8Wrench Size:"A"

Thread Size: "B"

Fine

Thread Size: "B" Coarse

SAE 2 SAE 5

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

Brush slows or stops when sweeping

Travel speed too fast Travel no more than 5 mph (8kph) while sweeping

Trying to sweep too much material at once

Make several passes with Broom

Relief pressure set too low Set relief pressure to 2000 psi (138.0 bars)

Pump has failed Contact dealer to repair or replace

Filter plugging Change or clean filter

Hydraulic motor is failing Test hydraulic system

Dirt or debris in spools Contact your dealer or HLA

Brush head assembly “bounces” during sweeping

Travel speed too fast and/or brush speed too slow

Find correct combination of ground and brush speeds: do not travel at more than 5 mph (8 kph)

Core is bent Replace core

Brush wears into cone shape

Broom is not level Level Broom before each use

Tires on power unit at different pressures or are different sizes

Check tire sizes and rating; make corrections as necessary

Brush wears very quickly Brush pattern too wide Adjust brush pattern 2-4 inches (5-10cm)

Hydraulic drive motors malfunctioning

Low hydraulic fluid level Check and replenish hydraulic fluid.

Improper hose hookup Check and correct hydraulic hose connections.

Broken hydraulic line Check for leaks and replace line.

Jammed brush Remove interference.

Quick disconnect coupler(s) are not connected or “Flow Check”

Check coupler connections. Replace coupler(s) if necessary.

Hydraulic hose blockage Check for evidence of damage to hoses that would block flow of oil between cylinders and control valve.

Hydraulic fluid leaking past seals Replace seals.

Drum operates in wrong direction relative to control valve lever position

Hydraulic hoses connected incorrectly

Correct hydraulic hose connections.

Aeration of hydraulic fluid (generally indicated by foamy appearance of fluid).

Low hydraulic fluid level Check and refill hydraulic system to proper level.

Hydraulic fluid foaming due to improper hydraulic oil usage

Refer to Power Unit’s manual and replace hydraulic oil using recommended hydraulic oil.

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TROUBLESHOOTING (cont.)

PROBLEM POSSIBLE CAUSE SOLUTION

Hydraulic oil heating

Dirty oil Drain and refill oil, replace filter.

Partially plugged inlet filter Clean filter element.

Oil too light in hot weather Use recommended oil.

Damaged oil lines Replace oil lines.

External hydraulic fluid leakage

Motor seals damaged Repair motor.

Broken oil lines Replace hose and check for leaks.

Loose hydraulic connection Tighten loose connections.

Hydraulic pump capacity inadequate

Cold hydraulic fluid Allow hydraulic fluid to warm up to operating temperature.

Engine R.P.M. too slow Increase engine R.P.M.

Low hydraulic fluid supply Refer to Power Unit’s manual for service recommendations.

Hydraulic hose restriction Check for evidence of restriction in hydraulic hoses.

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Warranty is active at the time of customer delivery and any claims require the product model and serial number.

All claims must be discussed with a representative of Horst Welding prior to any repairs / replacement or warranty will be void.

200917

WarrantyOne Year Limited Consumer Warranty

Two Year Limited Commercial Warranty on HLA Snow 3000 to 6000 series blades

Horst Welding � 8082 Rd 129 � Listowel � Ontario, Canada � N4W 3G8 � Email : [email protected] � Fax : (519)-291-5388 � Tel : (519)-291-4162

This new and unused product is warranted by Horst Welding, to be free from defects in material and workmanship under normal use and regular service as described in the owner’s manual, for a period of 1 year from the date of delivery, and a commercial period of 2 years for HLA Snow 3000, 4000, 5000 and 6000 series blades from the date of delivery. Warranty is limited to the repair of the product and / or replacement of parts.

Customer: If issues develop within the warranty period with the product, contact the local dealer from which you purchased the unit. Only Horst authorized dealers may make repairs to the product or affect the replacement of defective parts, unless otherwise approved by Horst.

Distributor / Dealer: must notify Horst Welding of the defect before repair / replacement is made. Recommended repairs / re-placement and cost are to be discussed with, and agreed on, by an authorized Horst Welding representative. All claims must be accompanied by a photograph of the defective product.

Defective products may be required to be returned to Horst Welding in Listowel, Ontario at the request of Horst Welding. Repairs / Replacement will be done at no charge to the customer within a reasonable time after the receipt of the product.

This warranty does not cover the following items:1. Normal replacement of service items.2. Normal maintenance or adjustments.3. Machines or parts lost or damaged during shipment,4. Accessory items / parts not supplied by Horst Welding5. Damages resulting from:

misuse, negligence, accident, theft or fire use of improper or insufficient fuel, fluids or lubricants use of after market parts or accessories, unless approved by Horst Welding modifications, alteration, tampering or improper repair any device or accessories installed other than an authorized dealer. using incorrect supplies or supplies not specified in the owners manual.

Horst shall not, in any event, be liable for any losses, damages or costs; to include profits, travel, transportation, pick up, delivery, towing cost, tow vehicle, loss of use, whether special, incidental, consequential or otherwise, in any way. Unit or parts are returned at the customer’s expense.

There are no warranties, expressed or implied, other than those specified herein. No agent, employee or other person has any authority to vary any of the foregoing provisions.

All claims must be discussed with a representative of Horst Welding prior to any repairs

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Notes

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HORST WELDING8082 Rd 129

Listowel, ON N4W 3G8Canada

519-291-41621-866-567-4162

Fax 1-519-291-5388www.hlaattachments.comsales@horstwelding.comwww.horstwelding.com