BRIDGEPORTXT630 5AX5 Axis CNC Machining Centers

MILLING

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5-AXIS TECHNOLOGY

5 Axis CNC Machining Centers The Bridgeport XT630 5AX 5-Axis CNC machining centers are designed for accuracy, speed and productivity. They are built to provide years of dependable machining on parts requiring consistent tolerances, tough to machine materials and fine surface finishes. The XT630 5AX features and robust traveling beam design on an extremely rigid cast iron base.

The XT630 5AX has been designed to stand above all other machines in its class. With wide range of options to choose from, this makes the XT630 5AX machine best in class against competitive 5 Axis machining centers worldwide. Higher end features have been designed into the XT630 5AX machines, while streamlining overall cost to provide a very price competitive machine for the higher end market.

Standard Features• 15,000 RPM Direct Coupled Spindle with Oil Chiller & Air/Oil Mist• BIG-PLUS CT 40 Spindle • 40 Station Swing Arm ATC • CNC Control – Siemens 840 D SL • Coolant Chip Flush System • Coolant Wash down Gun-Automatic • Auto Central Grease Lubrication • A-axis Rotary Encoder • Ball Nut and End Bearing Chiller • Leveling Pad and Screw • Retention Knobs • Work Light • Three Color Stack Light• CTS Preparation w/Deublin Rotary Union• Auto Door Magazine• Spindle Circular Flushing• Scraper Type Conveyor• Auto Power Off

MACHINE CONSTRUCTION

Machine Structure• The honey-comb like reinforced-rib radial and peripheral design provides optimum to weight ratio at minimum weight.

• The head casting is symmetrically designed about the Y and Z-axis plane for proper weight balance and heat distribution of trucks on the Z-axis.

• The machine design incorporates a twin drive system on the A-axis for higher overall stiffness with minimal for better distribution of cutting forces.

Machine Base• The base was designed using FEA (Finite Element Analysis) techniques to provide superior machining performance.

• Highly-rigid base with optimum dynamic stability.

• The one-piece cast iron base weighs 10,498lbs (4,762kg).

Machine Options• C-Axis Rotary Encoder • X/Y/Z Axis Linear Scale • Chip Conveyor, Hinge Type (W=500) • Coolant through Spindle (280PSI) • Mist Collector (1.5Kw, Airflow 33.3m3/min) • Renishaw Tool & Part Probe (OMP40-+OTS) • Blum Tool & Part Probe (TC 52 + TC S4-20) • Dynamic Collision Monitoring • 48 Position 40 Taper Tool Magazine • 60 Position 40 Taper Tool Magazine• Siemens Kinimatic Alignment Software

MACHINE CONSTRUCTION

Heavy Duty Linear Guideways,Ballscrews and Axis DrivesHeavy duty 1.77” (45mm) for X , Z-axis and 1.968” (50mm) Y-Axis diameter hardened and ground ball screws for slide movements. Ball screws are driven by powerful direct axis drive servomotors. Heavy duty roller linear guideways are used for all axis motion. X and Y axis guideway size is 1.77” (45mm). Z-axis guideway size is 2.165” (55mm). Linear guideways allow less friction, less heat and less thermal growth when compared to conventional box way systems. Absolute encoders are utilized on all axis.

Large Capacity, fast performance automatic tool changersThe standard ATC is fully supported by the column allowing fast, vibration free operation to increase machine accuracy and surface resulting for tool chain movement during machining operations. The ATC cam is driven by an inverter type motor allowing fast, easy tool change recover in the event of a collision or fault. This inverter type motor allows the swing arm to be jogged forward and reverse to easily step through the ATC recovery procedure. A tool position reference sensor in the ATC magazine is used to identify pocket #1 for a fast tool change recovery. Optional 48 or 60 capacity tool chains are also available.

Rotary Trunnion TableThe XT630 5AX features a 24.8” (630mm) rotary trunnion table which incorporates the A and C-Axis with minimal backlash. The A-Axis is the tilting axis with a programmable range of -30° to 120° degrees while the C-Axis rotation is continuous. Eight T-slots provide increased flexibility for workholding devices. The maximum table weight is 771lbs. (350kg) when centered on the table.

Standard ISO-40 Dual Contact BIG-PLUS® Taper Spindle ConfigurationISO-40 “V” flange Dual Contact taper spindle with a fully enclosed hardened and precision ground, pre-loaded ball bearing design. A taper air blast system is utilized to minimize spindle contamination during tool changes. Additionally, a labyrinth seal and low pressure air purge and labyrinth seal keep coolant out of the spindle bearings. CAT-V-40 flange tooling is available from Hardinge.

ISO-40 Dual Contact TaperSpindle ConfigurationThe Dual Contact Taper spindle design is also known as BIG-PLUS®. This design allows simultaneous face and taper contact when the tool is clamped in the spindle. This system provides a stiffer interface between the spindle and the tool holder along with minimizing run out on extended tool and better overall rigidity. The working principle of the BIG-PLUS® (BCV/BBT) spindle, with a dual contact type tool holder, is that before clamping, the tool holder taper and spindle taper are in contact with each other to establish a good taper fit, however face contact has not occurred. When the machine’s spindle draw bar is activated, the tool holder is pulled into the machine’s spindle which expands by elastic deformation until the faces of the spindle and the tool holder contact each other. This completes the simultaneous fit of the tool holder taper and flange to the spindle taper and face.

CONTROLS

Siemens 840D SL – 19” TFT LCD display with Innovative capacitive sensor technology – Programmable Resolution—.0001”/.001mm – Inch/Metric Data Selection by G-Code – MDI (Manual Data Input) Operation – ShopMill – 3D Simulation – SINUMERIK Operate – Animated element operation – Easy Tool Management – Measurement cycles – Transmit and peripheral surface transformation – CYCLE800 – MDynamics – Advanced Surface – Ethernet interface (Data Transfer Capability) – FTP – Part Program Storage/Data input/output on: – 10 MB CNC memory – 6 GB internal Compact Flash – USB 2.0 – Network Drive

Heidenhain iTNC 640 FS – 19” TFT display with touchscreen for multitouch operation – Contouring control – Axes: 20 control loops – Uniformly digital with HSCI interface and EnDat interface – Storage: HDR hard disk wit 160GB or SSDR solid state disk with 32GB – Programming in HEIDENHAIN conversational format or according to DIN/ISO – Comprehensive cycle package for milling and turning operations – Constant surface speed for turning operations – Tool-tip radius compensation – Touch probe cycles – Free contour programming (FK) – Special function for fast 3-D machining – Short block processing time (0.5 ms)

FLOOR PLAN

182.01” HIGE TYPE CONVEYOR

25.5

9” 47.5

2”

35.83” HIGE TYPE CONVEYOR

41.10” HIGE TYPE CONVEYOR

26.14” SCRAPER TYPE CONVEYOR

31.54” SCRAPER TYPE CONVEYOR

172.48” SCRAPER TYPE CONVEYOR

109.

65”

140.91”

SPECIFICATIONS

Linear X- Y- Z AxisRotary A Axis (Tilt ) C Axis (Rotary)Maximum Swing Diameter C axisSpindle Nose To Table @ 0 deg. Spindle Nose To tilting @ 90 deg. Table Diameter SizeMax. Work Piece Range Diameter x HeightMax. Work Piece Range Diameter x HeightLoad Capacity T-Slots (Size x Number of Slot)Table holeA axis CL to tableClamping Torque in Rotary (C axis)Clamping Torque in Tilt (A axis)Tilt Axis

TaperSpeed Range (Max. RPM)LubricationCooling typeTransmission Horsepower Maximum Torque at Motor Base Speed Maximum Torque at Spindle Base Speed Type Tool TypeTool SelectionTool CapacityMax. Tool Diameter (Full Drum)Max. Tool Diameter (Adj. Pockets Empty)Max. Tool LengthMax. Tool WeightTool Change Time (T-T) Tool Change Time (C-C) ISO 10791-9X, Y, Z-Axis Rapid Traverse RateX, Y, Z-Axis Maximum Feedrate C Axis Rapid (Rotary)A Axis Rapid (Tilt)X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (with scale) X, Y, Z-Axis Repeatability (ISO 230-2) (with scale) X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (without scale) X, Y, Z-Axis Repeatability (ISO 230-2) (without scale) A Axis Positioning (Arc sec) with ScaleC Axis Positioning (Arc sec) with ScaleA Axis Repeatability (Arc sec) with ScaleC Axis Repeatability (Arc sec) with ScaleC Axis Positioning (Arc sec) without ScaleC Axis Repeatability (Arc sec) without ScaleMachine Weight Machine Overall Length Machine Overall Depth Machine Overall HeightCoolant Tank Capacity (L/min)Coolant Flow Rate Air Requirements (L/min)Power Requirements (Fla/Volts/Phase)

XT 630 5AX XT 630 5FHeidenhain TNC 640 FS (19")

SIEMENS 840D (19")X: 762 mm Y: 630 mm Z: 610 mmA Tilt +30°∼-120° C Rotary 360°

Ø 930 mm at face plate surface 150 mm - 760 mm 29 mm - 459 mm

Ø630 mmCylinder Ø900 m x 320 mm

Ø800 m x 480 mm (with corner chamfer)350 kg

14mm x 8 Ø140 H7

50 mm x 50 mm3200 Nm5000 Nm

Swing ArmBT / CAT / ISO / HSK-A63

Bi-directional24 Tools / 40 Tools / 48 Tools / 60 Tools

80 mm 125 mm300 mm

8 kg< 2 sec< 5 sec

0.006 mm0.003 mm0.01 mm

0.004 mm

14600 kg2572 mm4623 mm 3536 mm

200 L Conveyor tank + 280 L Settlement tank220 L/ min6 kg/ cm

50A/ 400V/ 3Ø

101044

156

201044

156

36 m/ min36 m/ min

Twin drive Tilt Axis

25 rpm20 rpm

25 rpm11 rpm

HEIDENHAIN + SIEMENSDIN 69893 (HSK-A63)

18000 rpm

Motorised30kw/ 38kw (S1 Continuous/S6 40%)123.8 Nm/ 2930 rpm (S6 60%)123.8 Nm/ 2930 rpm (S6 60%)

HEIDENHAIN NO.40 (BBT40)

15000 rpmOil Air

Oil Spindle ChillerDDS

10kw/ 14kw (S1 Continuous/S6 40%)89.4 Nm/ 1500rpm (S6 60%)89.4 Nm/ 1500 rpm (S6 60%)

SIEMENS NO.40 (BBT40)

15000 rpm

DDS13kw/ 19.5kw (S1 Continuous/S6 40%)

88.5 Nm/ 453 rpm (S6 60%)88.5 Nm/ 453 rpm (S6 60%)

SIEMIENS NO.40 (BBT40)

12000 rpm

DDS13kw/ 19.5kw (S1 Continuous/S6 40%)

88.5 Nm/ 453 rpm (S6 60%)88.5 Nm/ 453 rpm (S6 60%)

Single Drive Counter balanced

SIEMENS 828D

Travels

Control

5 Axis Rotary Table

Spindle

Automatic ToolChanger (ATC)

Axes Drives - Positioning

Accuracy

General

Miscellaneous Standard Features Remote MPG Hand Wheel; A Axis Rotary Encoder; Levelling Pad and Screw; Retention knobs; Work Light; Auto Central Grease Lubrication; Coolant Chip Flush; Coolant Wash Gun, Automatic; Surround Tool Coolant; Spindle Chiller; Ball nut & End Bearing chiller (Option on V 630 5F); Tri-color Light Tower; Tool Magazine Auto Door

Options – In Process Front Door Auto Door; Top cover Y axis Ballows; workpiece calamping;

Options C Axis Rotary Encoder; X / Y / Z Axis Linear Scale; 500 mm wide Chip Conveyor, Hinge Type & Scraper ; Coolant Through Spindle ( 280psi ); CTS Preparation / min ); Front Door Light Curtain; Renishaw Tool & Part Probe (OMP40-2+OTS); Blum Tool

& Part Probe (TC 52 + TC54-20);Heidenhain Tool & Part; Dynamic Collision Monitoring; Kinematic alignment; Probe (TS460 + TT460)

All specifications subject to change without notice. All marks indicated by ® and ™ are trademarks of their respective owners. #1515F A4 • Litho in USA © Hardinge Inc. 2017 • July 2017

Over the years, The Hardinge Group™ steadily diversified both its product offerings and operations. Today, the company has grown into a globally diversified player with manufacturing operations in North America, Europe and Asia. In addition to designing and building turning centers, and collets, Hardinge is a world leader in grinding solutions with the addition of the Kellenberger, Jones & Shipman, Hauser, Tschudin, Usach and Voumard brands to the Hardinge family. The company also designs and manufactures Bridgeport machining centers and other industrial products for a wide range of material cutting, turnkey automation and workholding needs.

Expect more from your Hardinge products. Choose Hardinge precision and reliability for increased productivity and value!

Call us today, we’ve got your answer.

HARDINGE COMPANIES WORLDWIDE

North AmericaHardinge Inc. One Hardinge DriveElmira, NY 14902-1507 USAGeneral Information: 607-734-2281Sales Fax: 607.734.8819Workholding Fax: 607.734.3886Service: 800.424.2440e-mail: info@hardinge.comwww.hardinge.com

CanadaCanadian Hardinge Machine Tools Ltd.Phone: 800.468.5946Fax: 607.734.8819

ChinaHardinge Machine (Shanghai) Co. Ltd.Hardinge China LimitedNo.1388 East Kang Qiao RoadPudong , Shanghai 201319Phone : 0086 21 38108686Fax: 0086 21 38108681

GermanyHardinge GmbHEuropark Fichtenhain A 13c47807 KrefeldPhone: (49) 21 51 / 49 64 90Fax: (49) 21 51 / 49 64 99 9e-mail: info@hardinge-gmbh.dewww.hartdrehen.com

TaiwanHardinge Machine Tools B.V.4 Tzu Chiang 3rd RoadNan Tou City540 Taiwan, R.O.C.Phone: 886 49 2260536Fax: 886 49 2252203e-mail: cs@hardinge.com.tw

SwitzerlandL. Kellenberger & Co. AGHeiligkreuzstrasse 28Postfach CH-9008 St. GallenSwitzerlandPhone: +41 (0) 71 242 91 11Fax: +41 (0) 71 242 92 22e-mail: info@kellenberger.netwww.kellenberger.com

L. Kellenberger & Co. AGLängfeldweg 107CH-2500 Biel-Bienne 8SwitzerlandPhone: +41 (0)32 344 11 52Fax: +41 (0)32 341 13 93e-mail: info@kellenberger.netwww.kellenberger.com

United KingdomJones & Shipman Precision Hardinge Ltd.Murrayfield RoadLeicester LE3 1UW, UKPhone: +44 (0) 116 2013000Fax: +44 (0) 116 2013001e-mail: info@jonesshipman.comwww.jonesshipman.come-mail: sales@hardinge.co.ukwww.hardinge.co.uk

HT-10502T Feb. 2017