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LEVEL 2 E-4: Test and Commission Sanitary and Storm Drainage Systems British Columbia PLUMBER APPRENTICESHIP PROGRAM

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Page 1: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,

L E V E L 2

E-4: Test and Commission Sanitary and Storm Drainage SystemsDrainage Systems

British Columbia

PLUMBERAPPRENTICESHIP PROGRAM

Page 2: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,
Page 3: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,

PLUMBER APPRENTICESHIP PROGRAMLEVEL 2

Line E: Install Sanitary and Storm Drainage SystemsCompetency E-4: Test and Commission Sanitary and Storm Drainage Systems

Page 4: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,

Acknowledgements & Copyright PermissionThe Industry Training Authority of British Columbia would like to acknowledge the Piping Trades Articulation Committee and Open School BC, a division of the BC Ministry of Education as well as the following individuals and organizations for their contributions in updating the Piping Trades Learning Guides:

The Piping Trades Articulation Committee MembersRon Stewart, Pipe Trades Articulation Committee Chair British Columbia Institue of Technology (BCIT)Darren Vaux, Incoming Piping Trades Articulation Committee Chair, Camosun CollegeRob Hughes, North Island CollegeRod Lidstone, Camosun CollegePaul Simpson, Thompson Rivers UniversityGreg Wirachowsky, Okanagan College

Working Group ConsultantsMarty Old, Thompson Rivers University (writer, AutoCAD image drafting)Pat Barringer, Thompson Rivers University (reviewer)Timothy Carson, British Columbia Institute of Technology (reviewer)

Open School BCShannon Mitchell, Project ManagerMonique Brewer, Director/AdvisorJennifer Riddel, Manager, Instructional ServicesDennis Evans, Production Technician (print layout, image coordination, graphics & photography)Max Licht, Graphic ArtistKeith Learmonth, Technical EditorShannon Sangster, Administration

Publishing ServicesSpencer Tickner, Director of Publishing Services

Copyright PermissionThe following suppliers have kindly provided copyright permission for selected images in Plumber Apprenticeship Program: Level 2, Volume 3: Line E: Install Sanitary and Storm Drainage Systems:

TurboFog (Division of Kingscote Chemicals)

Cover photo by 12963734: used under license from thinkstockphotos.ca

ISBN 978-0-7726-7130-1

Version 1

New, September 2017

Page 5: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 3

ContentsLearning Task 1: Identify Code and Requirements Affecting Testing of DWV Systems . . . . . . . 7

BC Plumbing Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Authority having jurisdiction (AHJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7BC Plumbing Code testing requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Self-Test 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Learning Task 2: Explain Testing Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Test plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Self-Test 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Answer Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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4 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

DisclaimerThe materials in these Learning Guides are for use by students and instructional staff, and have been compiled from sources believed to be reliable and to represent best current opinions on these subjects. These manuals are intended to serve as a starting point for good practices and may not specify all minimum legal standards. No warranty, guarantee or representation is made by the BC Piping Trades Articulation Committee, the British Columbia Industry Training Authority or the Queen’s Printer of British Columbia as to the accuracy or sufficiency of the information contained in these publications. These manuals are intended to provide basic guidelines for piping trades practices. Do not assume, therefore, that all necessary warnings and safety precautionary measures are contained in this Competency and that other or additional measures may not be required.

Safety AdvisoryBe advised that references to the Workers’ Compensation Board of British Columbia safety regulations contained within these materials do not/may not reflect the most recent Occupational Health and Safety Regulation. The current Standards and Regulation in BC can be obtained at the following website: http://www.worksafebc.com.

Symbol Legend

Important: This icon highlights important information.

Poisonous: This icon is a reminder for a potentially toxic/poisonous situation.

Resources: The resource icon highlights any required or optional resources.

Flammable: This icon is a reminder for a potentially flammable situation.

Self-test: This icon reminds you to complete a self-test.

Explosive: This icon is a reminder for a possibly explosive situation.

Safety gear: The safety gear icon is an important reminder to use protective equipment.

Electric shock: This icon is a reminder for potential electric shock.

Page 7: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 5

Program Outline – Level 2Line B: Use Tools and EquipmentB-4: Use Measuring and Levelling Tools

Line C: Organize WorkC-2: Interpret Drawings and SpecificationsC-5: Plan a Project

Line H: Install Fixtures and AppliancesH-1: Install Fixtures and TrimH-2: Install AppliancesH-3: Test and Commission Fixtures and AppliancesH-4: Maintain and Repair Fixtures and Appliances

Line J: Install Specialized SystemsJ-1: Install Medical Gas SystemsJ-3: Install Compressed Air SystemsJ-5: Test and Commission Specialized SystemsJ-6: Maintain and Repair Specialized Systems

Line I: Install Hydronic Heating and Cooling SystemsI-1: Hydronic Heating, Cooling and ComfortI-2: Heating and Cooling SourcesI-3: Heat Transfer UnitsI-4: Components, Valves and ControlsI-5: Distribution PipingI-6: Design, Test and CommissionI-7: Maintaining and Servicing Hydronics SystemsI-8: Electricity

Line E: Install Sanitary and Storm Drainage SystemsE-1: Install Sanitary Drain, Waste and Vent SystemsE-2: Install Storm Drainage SystemsE-4: Test and Commission Sanitary and Storm Drainage SystemsE-5: Maintain and Repair Sanitary and Storm Drainage Systems

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6 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

Competency E-4: Test and Commission Sanitary and Storm Drainage Systems Drain-waste-vent pipes are required by Code to be tested using an acceptable test method. The test must be done on the piping system during inspection. An improperly installed joint in a drainage pipe or vent could allow unsanitary conditions to occur inside a building as well as allow toxic gases to enter. If an alteration to the system occurs after the test and inspection, the piping system will have to be re-tested and inspected.

Learning ObjectivesWhen you have completed the Learning Tasks in this Competency, you should be able to describe:

• Code and requirements used in test of DWV systems• Methods used in testing DWV systems

Resources

You will be required to reference the most current British Columbia Plumbing Code.

Page 9: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,

COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 1

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 7

LEARNING TASK 1

Identify Code and Requirements Affecting Testing of DWV Systems

BC Plumbing CodeThe BC Plumbing Code is intended to ensure the quality and functionality of plumbing systems and to protect the health of the occupants of the premises where a plumbing system is to be installed, as well as the health of the public in general. As a result of this intent, drainage and venting pipes are required by Code to be pressure tested after installation of each phase of the project.

Authority having jurisdiction (AHJ)The term authority having jurisdiction, commonly referred to as AHJ, covers a variety of regulating organizations. In our trade, the most common application is in reference to the building official responsible for Plumbing Code and regulation enforcement.

For the building official, the limits may be the Building and Plumbing Codes adopted by the jurisdiction. Quite often, local AHJ may require a DWV installation to meet by-laws or regulations that address local conditions before they will give approval. Some examples of local regulations could include using piping materials that are suitable for local soil conditions, or the depth that piping must be buried to prevent freezing.

BC Plumbing Code testing requirementsThe BCPC has certain requirements for testing DWV systems to ensure uniformity throughout its jurisdiction. Once the piping rough-in has been completed (ground work or above grade), a test is required to inspect all piping for leaks. The installer is required to notify the plumbing inspector or the administrative authority having jurisdiction over plumbing work before the test is applied. Concealed work should remain uncovered until the required tests have been done and the work has been inspected. When testing, the system should be properly restrained at all bends, changes of direction and the end of runs to prevent system failure due to applied test pressures. Proper safety procedures and protective equipment should be employed during all testing procedures. Installers should always consider local conditions, codes, manufacturer installation instructions and architect/engineer instructions in any installation.

Page 10: British Columbia PLUMBER · British Columbia PLUMBER APPRENTICESHIP PROGRAM. ... British Columbia Institute of Technology (reviewer) Open School BC ... For the building official,

COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 1

8 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

BC Plumbing Code requirementsFollowing are required by the BCPC.

Tests of drainage systems• Except in the case of an external leader, after a section of a drainage system or a venting

system has been roughed in, and before any fixture is installed or piping is covered, a water pressure test or an air pressure test shall be conducted.

• After every fixture is installed and before any part of the drainage system or venting system is placed in operation, a final test shall be carried out when requested.

• Where a prefabricated system is assembled off the building site in such a manner that it cannot be inspected and tested on site, off-site inspections and tests shall be conducted.

• Where a prefabricated system is installed as part of a drainage system or venting system, all other plumbing work shall be tested and inspected and a final test shall be carried out on the complete system when requested.

• When requested, a ball test shall be made to any pipe in a drainage system.

• Every pipe in a drainage system, except an external leader or fixture outlet pipe, shall be capable of withstanding without leakage a water pressure test, air pressure test and final test.

• Every pipe in a drainage system shall be capable of meeting a ball test.

Tests of venting systems• Every venting system shall be capable of withstanding without leakage a water pressure

test, air pressure test and final test.

Tests of pipes in DWV systemsTesting of pipes in a drain-waste-vent (DWV) system is usually done after the rough-in, by sealing off all trap arms and the building drain using plugs or inflatable balls. There are four main tests that may be performed on a DWV system:

• Water pressure tests

• Air pressure tests

• Final tests

• Ball tests

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 1

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 9

Water pressure testsA water pressure test shall consist of applying a water column of at least 3 m (10') to all joints. In making a water pressure test, every opening except the highest shall be tightly closed with a testing plug or a screw cap, and the system or the section shall be kept filled with water for 15 minutes.

Air pressure testsAir pressure tests shall be conducted in accordance with the manufacturer’s instructions for each piping material. Air shall be forced into the system until a pressure of 35 kPa (5 psig) is created, and this pressure shall be maintained for at least 15 minutes without a drop in pressure.

Final testsWhere a final test is requested and made, every trap shall be filled with water, and the bottom of the system being tested shall terminate at a building trap, test plug or cap. Smoke from smoke-generating machines shall be forced into the system, and when the smoke appears from all roof terminals they shall be closed. A pressure equivalent to a 25 mm (1") water column shall be maintained for 15 minutes without the addition of more smoke.

The smoke referred to above may be omitted provided the roof terminals are closed and the system is subjected to an air pressure equivalent to a 25 mm water column maintained for 15 minutes without the addition of more air.

Ball testsWhere a ball test is conducted, a hard ball dense enough not to float shall be rolled through the pipe. The diameter of the ball shall be not less than 50 mm (2") where the size of the pipe is 75 mm (3") or more, or 25 mm where the size of the pipe is less than 75 mm.

Now complete Self-Test 1 and check your answers.

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 1

10 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

Self-Test 1

1. For what period of time shall a drainage or venting system hold a water test before it is passed by the inspector?

a. 15 minutes

b. 20 minutes

c. 25 minutes

d. 30 minutes

2. What pressure shall drainage or venting systems hold during an air test?

a. 15 kPa (2 psig)

b. 21 kPa (3 psig)

c. 35 kPa (5 psig)

d. 56 kPa (8 psig)

3. During a ball test, what size ball shall a 3" drain be able to pass before the inspector accepts the installation?

a. 75 mm

b. 50 mm

c. 38 mm

d. 62 mm

4. The final test of a plumbing system is performed after all of the fixtures are installed and put into operation.

a. True

b. False

5. When testing drainage and venting installation for leaks with water (water pressure test), the pipe must be fitted with a standpipe for the introduction and observation of test water. What is the minimum height requirement for such a standpipe?

a. 1.5 m

b. 2 m

c. 3 m

d. 4 m

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 1

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 11

6. In certain instances, a Code official may require a final test on the DWV system. The substance used will be either smoke or 25 mm air pressure.

a. True

b. False

Go to the Answer Key at the end of the Learning Guide to check your answers.

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12 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 13

LEARNING TASK 2

Explain Testing Methods

SafetySafety is of paramount importance when conducting leak tests. Even at relatively low internal pressures, leak testing can generate very high forces that can be dangerous if they are suddenly released by the failure of a joint, a system component or a testing component. Air testing is inherently more dangerous than water testing, since air is highly compressible and expands quickly when pressure is released. If high air pressure is used, this expansion can be violent.

Always take safety precautions such as the following when conducting leak tests:

• All test plugs shall be installed such that blowouts are prevented. Restrain pipe, components and test equipment against movement in the event of failure.

• All air pressurizing equipment used for testing must include a regulator or relief valve set no higher than 63 kPa (9 psi) to avoid over-pressurizing.

• Keep persons not involved in testing a safe distance away while testing is being conducted.

General safety instructions for test plug usage:

• Read and understand the safety instruction sheet before using a test plug.

• Always wear PPE.

• Do not enter the safety zone when test plugs are under pressure.

• Measure the pipe diameter accurately before selecting a test plug.

• Never use a test plug in a pipe size different from the recommended usage range.

• Always inflate the test plug to the recommended pressure shown on the plug.

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

14 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

Test plugsWhether the test is by water, air or smoke, all openings in the test section must be sealed. Test plugs are often used in industry because they may be used repeatedly and are therefore cheaper to use than one-time-only test caps. They are available in a number of configurations, such as inflatable for use in a line cleanout or inflatable for use in a wye fitting (Figure 1).

Figure 1 — Left: Inflatable test plug for use in a line cleanout; Right: Inflatable test plug for use in a wye cleanout

When sealing open pipe and fitting hubs for testing, an expansion-type plug may be employed. These devices are not inflatable but use the expansion of a rubber sleeve to provide a seal. They are inserted in the opening and tightened by hand or a smooth-faced wrench (Figure 2).

Figure 2 — Hand tightened expansion-type test plug

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 15

Water pressure test equipmentPressure tester A pressure tester allows the introduction and measurement of water pressure in a plumbing system. Used in conjunction with open centre test plugs, it allows access to the DWV system without cutting lines or creating leaky threaded joints (Figure 3).

Figure 3 — Open centre test plug

Air pressure test equipment Another acceptable method for testing drainage and venting is an air pressure test. This is recommended if testing must be done in sub-zero temperatures or water-sensitive areas such as computer labs, hospital operating theatres and rooms containing archives. Although these situations are rare to most installers, air tests have been employed when testing DWV systems in similar environments. As with a water test, the entire system or section you are testing must be completely sealed with airtight test plugs. The air pressure may be introduced into the system with a compressor provided that a properly calibrated regulator is installed. A hand pump may also be used (Figure 4).

Figure 4 — Air test hand pump

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

16 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

The air pressure may be introduced and recorded through a pressure gauge and Schrader valve combination (Figure 5).

Figure 5 — Air test gauge

A shop-built pressure testing assembly (Figure 6) can be added to the drainage system. Pressure is applied through the Schrader valve then close the ball valve. The system should hold pressure for 15 minutes at 5 psig when tested.

Figure 6 — Pressure testing assembly for DWV pipe

Smoke test equipmentBlowersThe BCPC requirements for smoke testing identify a static pressure of a 25 mm (1") water column. This requires the use of a blower capable of producing the test pressure. There are two types of blowers available for smoke testing DWV systems:

• Squirrel cage

• Direct-drive propeller

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 17

Squirrel cage blowers are generally larger in size and can provide more static pressure in relation to CFM output. The output of the squirrel cage type is usually adjustable by alternating pulleys and belts to meet the demands of the job. Propeller-style blowers are usually more compact and the output is not adjustable since the fan blade is attached directly to the engine shaft.

Smoke types There are two types of smoke currently offered for smoke testing DWV systems:

• Smoke candles

• Smoke fluids

Smoke candles are used by simply placing a smoke candle on the fresh air intake side of the blower. Once the candle has been ignited, the exiting smoke is drawn in with the fresh air and blown down into the system. This type of smoke is formed by a chemical reaction and has a high content of atmospheric moisture. It is very visible even at low concentrations and extremely effective at finding leaks.

A smoke fluid system involves injecting a smoke fluid (usually a petroleum-based product) into a heating chamber such as the engine exhaust muffler of a portable blower engine (Figure 7). The smoke is then exhausted into the fresh air intake side of the blower. Smoke fluids do not consistently provide the same quality of smoke because as fluid is injected into the heating chamber it immediately begins to cool the heating surface. The heating chamber will eventually reach a point where it is not hot enough to completely convert all the fluid to smoke, and it will then produce thin/wet smoke that is difficult to see. This can happen quickly, depending on the rate of fluid flow. Some manufacturers have taken steps to address this issue and now offer insulated heating chambers to help maintain necessary temperatures.

Figure 7 — Smoke testing machine for DWV pipe using liquid smoke

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

18 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

ProcedureWater test A water or hydrostatic test is the most common test used to inspect a DWV installation. This is the recommended test in most plumbing codes, weather permitting. Before starting the test, all bends, changes of direction and ends of runs should be properly restrained. Cap or plug all openings in the lower part of the section to be tested. Fill the system to be tested with water at the highest point, if available. If this is not possible due to job-site conditions, an open centre test plug could be employed.

Filling the system slowly should allow any air in the system to escape as the water rises in the vertical pipe. All air entrapped in the system should be expelled prior to beginning the test. Failure to remove entrapped air may give faulty test results. Once the stack has been filled to 3 m (10') of head, the section being tested should be visually inspected for leaks. If leaks are found, drain the system, disassemble the joints and checked for proper installation. Once the system has been successfully tested, it should be drained and the next section should be prepared for testing.

Air test Prior to performing the air test all threaded openings shall be sealed with a manufacturer’s recommended sealant. All additional openings should be sealed using test plugs recommended for use in performing air testing. It’s important to note that manufacturers of cast iron soil pipe and fittings joined with rubber compression joints or MJ couplings expect to have a reduction in air pressure during a 15-minute test. This drop in air pressure does not indicate a failure of the system or that the system will leak water. A cast iron system is expected to have a reduction in air pressure because molecules of air are much smaller than water molecules, and they can escape through microscopic perforations in the pipe wall that are formed during the casting process. However, a reduction of more than 7 kPa (1 psi) during the test period indicates failure of the test.

The system shall be pressurized to 35 kPa (5 psig) utilizing a gauge graduated preferably to not more than three times the test pressure. Upon completion of the test, depressurize the system and remove the test plugs.

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 19

Smoke test When a system has been completely installed and some sections may be obscured from view, a smoke test may be required by engineers, architects or plumbing codes to find leaks in the piping. The test is applied to all the parts of the drainage and venting system after all fixtures have been permanently connected and all traps filled with water. A thick, penetrating smoke produced by one or more smoke machines is introduced into the bottom of the system through a suitable opening. As the smoke appears at the stack opening on the roof, the opening is closed off and the introduction of smoke is continued until a pressure equal to 25 mm (1") of water is built up and maintained for 15 minutes without the addition of more smoke. Under this pressure smoke should not be visible at any point, connection or fixture. To eliminate drafts, all windows in the building should be closed until the test has been completed.

Ball testA ball test doesn’t check for leaks, but instead ensures a proper grade in the drainage pipes. The local plumbing inspector may exercise discretion and use a ball to check for adequate grade by inserting it into a fitting; if all is well, the ball will make it to the cleanout.

DurationA DWV system undergoing pressure testing using an approved method and procedure shall withstand the test pressure for 15 minutes while the plumbing inspector is present.

InspectionThe piping of plumbing drainage and venting systems shall be tested upon completion of the roughed-in piping installation by water or air to prove that it is watertight. The job of the inspector is to make sure that the testing of the DWV system follows the requirements of the BCPC. He or she may require the removal of any cleanout plugs to ascertain if the pressure has reached all parts of the system.

During the construction of any project, large or small, the DWV test will be witnessed and signed off by the AHJ upon satisfactory completion of each phase. The plumbing contractor should record and maintain detailed inspection and testing data showing the date, time and names of persons participating in the inspection and testing.

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

20 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

DocumentationIt’s safe to say that the DWV system is an important part of the building design and function, and this is why the final plumbing installation must be inspected before calling for the final building inspection. Once the plumbing and other individual disciplines have substantially completed their work, a certificate of occupancy may be issued.

A certificate of occupancy is a document issued by a local government agency or building department certifying a building’s compliance with applicable building codes and other laws, and indicating that it is in a condition suitable for occupancy. The procedure and requirements for the certificate vary widely from jurisdiction to jurisdiction and the type of structure. Some projects may require certification from the installer that the plumbing system functions according to the approved design.

Now complete Self-Test 2 and check your answers.

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS LEARNING TASk 2

PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 21

Self-Test 2

1. Which of the following test methods for DWV piping is potentially more dangerous to the personnel conducting the test in the event of component failure?

a. An air test

b. A water test

c. A smoke test

d. A ball test

2. When conducting a 35 kPa (5 psig) air test on a DWV system, what is the maximum set point of the pressure regulator used to control test pressure?

a. 35 kPa (5 psig)

b. 49 kPa (7 psig)

c. 63 kPa (9 psig)

d. 77 kPa (11 psig)

3. What is the main advantage of using test plugs as opposed to glue- or solder-in-place test caps?

a. The test plugs are less expensive.

b. The test plugs can be used repeatedly.

c. A single test plug will fit any size pipe.

d. Test plugs will never leak once in place.

4. What is the most important test component that must be employed when conducting a DWV air test using compressed gas?

a. A reliable hand pump as a backup

b. A properly calibrated regulator

c. High-pressure-rated test plugs

d. Inert gas

5. What testing component is typically employed when conducting a water test on a section of DWV piping where there isn’t an opening provided on the top of the system to introduce the water?

a. A saddle fitting

b. A test hub

c. An open centre test plug

d. A test spigot

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6. When the AHJ requires a smoke test to be performed, how is the smoke introduced into the DWV system?

a. A blower

b. A compressed smoke cylinder

c. By gravity

d. A smoke bomb placed in the main sewer cleanout

7. In which of the two available styles of smoke test blowers is it easier to adjust the output in order to meet job conditions?

a. Squirrel cage

b. Direct-drive propeller

8. Where is a smoke candle placed in relation to the test blower when introducing the smoke into the system under test?

a. At the blower exhaust

b. At the blower intake

c. Inside the blower housing

d. In the piping cleanout

9. Which of the two types of smoke supplies used in DWV testing is more effective in producing a visible indicator of a system leak?

a. A smoke candle

b. A smoke fluid

10. Why do cast iron soil pipe systems sometimes experience a drop in pressure when under an air test but do not show leakage when under a water test?

a. MJ clamps are not meant to hold against static pressure above 1" wc.

b. Water molecules bind together and seal pipe perforations.

c. Air molecules are smaller than water molecules and sometimes escape through pipe perforations.

d. Air molecules are lighter than water molecules and sometimes escape through the top of the system.

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PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2 23

11. What is the maximum drop in air pressure expected by manufacturers of cast iron soil pipe before they consider the piping system faulty?

a. 7 kPa (1 psig)

b. 14 kPa (2 psig)

c. 21 kPa (3 psig)

d. 28 kPa (4 psig)

12. What is the preferred gauge scale maximum for use when air testing a DWV system?

a. Equal to test pressure

b. Twice the test pressure

c. Triple the test pressure

d. Quadruple the test pressure

13. When performing a smoke test on a DWV system, what is required with regard to the system traps?

a. They must not be installed.

b. They must be installed and the inlets plugged.

c. They must be installed and filled with water.

d. They must be installed and the inlets vented to atmosphere to verify the presence of test smoke.

14. What is the main purpose of a ball test?

a. To verify pipe alignment

b. To verify pipe grade

c. To verify that no concentric reducing fittings are used downstream

d. To verify that no eccentric reducing fittings are used downstream

15. Which certificate does the local building department issue to indicate that a building is safe to inhabit?

a. The plumbing final inspection report

b. The electrical final inspection report

c. All trade discipline final inspection reports

d. A certificate of occupancy

Go to the Answer Key at the end of the Learning Guide to check your answers.

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COMPETENCy E-4: TEST AND COMMISSION SANITARy AND STORM DRAINAGE SySTEMS ANSwER kEy

24 PLUMBER APPRENTICESHIP PROGRAM—LEVEL 2

Answer Key

Self-Test 11. a. 15 minutes

2. c. 35 kPa (5 psig)

3. b. 50 mm

4. b. False

5. c. 3 m

6. a. True

Self-Test 21. a. An air test

2. c. 63 kPa (9 psig)

3. b. The test plugs can be used repeatedly.

4. b. A properly calibrated regulator

5. c. An open centre test plug

6. a. A blower

7. a. Squirrel cage

8. b. At the blower intake

9. a. A smoke candle

10. c. Air molecules are smaller than water molecules and sometimes escape through pipe perforations.

11. a. 7 kPa (1 psig)

12. c. Triple the test pressure

13. c. They must be installed and filled with water.

14. b. To verify pipe grade

15. d. A certificate of occupancy