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©2018 by System Plus Consulting | Broadcom AFEM-8072 1
21 rue la Noue Bras de Fer44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
Broadcom AFEM-8072Mid&High Band Front End module in iPhone 8/XRF report by Stéphane ELISABETHFebruary 2018 – version 1
©2018 by System Plus Consulting | Broadcom AFEM-8072 2
Table of Contents
Overview / Introduction 4
o Executive Summary
o Reverse Costing Methodology
Company Profile 8
o Broadcom
o Company Major Customers
o Apple History
o Filter technologies
o Apple iPhone 8 & X Teardown
Market Analysis 23
o RF Components Market Forecast
o Supply Chain
Physical Analysis 27
o Summary of the Physical Analysis 28
o Module 30
Package Views & Dimensions
Package Opening:
Power amplifier, Switch, RF IC, Filters
Package Cross-Section:
Overview, Dimensions, Substrate, Internal & External Shielding
Summary of physical data
o Power Amplifier, Switch 56
Die Views & Dimensions
Die Cross-Section
Die Process Characteristics
o Matching RFIC Die 74
Die View & Dimensions
Die Overview, Delayering & Main Block ID
Die Process
Die Cross-Section
Die Process Characteristic
o Filter Dies 86
High/Mid band repartition
Dies Views, Dimensions & Opening
Dies Overview: Cap, Substrate, Cells
Die Cross-Section:
Sealing Frame, Anchor, TSV, Holes, FBAR Structure
Die Physical Data Summary
Physical Comparison with seperated Mid & High Band FEM from Broadcom 123
Manufacturing Process 130
o Switch & matching RFIC Die Front-End Process
o Filter Die Front-End Process & Fabrication Unit
o Filter Die Front-End Process Flow
o Packaging Process & Fabrication unit
o Packaging Process Flow
Cost Analysis 147
o Summary of the cost analysis 148
o Yields Explanation & Hypotheses 150
o Filter die 152
Die Front-End Cost
Die front Cost per process steps
Die Wafer & Die Cost
o Matching RFIC die 157
Die Front-End Cost
Die Wafer & Die Cost
o Packaged Component 159
Packaging Cost
Packaging Cost per process steps
Component Cost
Filter & Front-End Module Estimated Price 164
Feedbacks 168
Company services 170
©2018 by System Plus Consulting | Broadcom AFEM-8072 3
Overview / Introductiono Executive Summaryo Reverse Costing Methodologyo Glossary
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Executive Summary
Located on the main PCB substrate underneath the Sim card slot, the RF Front-End (RFFE) has different configuration depending on the Transceiver chipset. The AFEM-8072 from Broadcom was found in the Japanese and Sim-Free version of the Apple iPhone X (A1865 andA1902). In the European version, two separated modules from Avago shares the RFFE area with Qorvo, Skyworks, and TDK-Epcos.
The AFEM-8072 is a Mid and High band LTE FEM. As usual, it features several dies: Power amplifier, SOI Switch, Filters. The last ones are still using Avago’s Microcap bonded-wafer Chip Scale Packaging (CSP) technology with Through-silicon Vias (TSVs) enabling electrical contacts and Scandium Doped Aluminum nitride (AlScN) as a piezoelectric. Although for this special version, Broadcom has integrated two advanced features, first a RF IC featuring several IPD for the antenna matching and second an EMI shielding inside the FEM to reduce interferences between the dies. Moreover, Broadcom has decided to integrate Sony as a low power SOI switch supplier.
Thank to all these innovation, Broadcom is able to supply a cost effective two-in-one component with reduced I/O number. In this report, the complete FEM SiP is analyzed, including a complete analysis of the RF IC featuring IPDs, the filtering dies and the Internal and External EMI shielding. It also features a cost analysis and a price estimation of the component. Finally, it also integrated a physical comparison with the Mid and High band LTE FEM in the last Apple iPhone X (A1901).
©2018 by System Plus Consulting | Broadcom AFEM-8072 4
Overview / Introduction
Company Profile & Supply Chain
Market Analysis o Market Forecasto Supply Chain
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
RF Components Market Forecast
©2018 by System Plus Consulting | Broadcom AFEM-8072 5
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Package Views & Dimensions
©2018 by System Plus Consulting | Broadcom AFEM-8072 6
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Package Overview
©2018 by System Plus Consulting | Broadcom AFEM-8072 7
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Package Overview – Switch
©2018 by System Plus Consulting | Broadcom AFEM-8072 8
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Package Cross-Section
©2018 by System Plus Consulting | Broadcom AFEM-8072 9
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Package Cross-Section – Internal Shielding
©2018 by System Plus Consulting | Broadcom AFEM-8072 10
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Power Amplifier – Die Cross-Section
©2018 by System Plus Consulting | Broadcom AFEM-8072 11
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Matching RFIC – Die Cross-Section
©2018 by System Plus Consulting | Broadcom AFEM-8072 12
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Die Overview
©2018 by System Plus Consulting | Broadcom AFEM-8072 13
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Die Overview – High-Band
©2018 by System Plus Consulting | Broadcom AFEM-8072 14
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Die Overview – Mid-Band
©2018 by System Plus Consulting | Broadcom AFEM-8072 15
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Die Opening – Cells
©2018 by System Plus Consulting | Broadcom AFEM-8072 16
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Die Cross-Section – TSV
©2018 by System Plus Consulting | Broadcom AFEM-8072 17
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Die Cross-Section – FBAR Structure
©2018 by System Plus Consulting | Broadcom AFEM-8072 18
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis o Package Overviewo Package Cross-Sectiono Power Amplifiero Switcho Matching RFICo Filter Overviewo Filter Cross-Section
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Physical Data Summary – Scandium Concentration
©2018 by System Plus Consulting | Broadcom AFEM-8072 19
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison o Package Overviewo Package Cross-Sectiono Die Number & Areao Package Shielding
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Package View & Dimension
Apple iPhone X – A1865 & A1902©2018 by System Plus Consulting
Apple iPhone X – A1901©2018 by System Plus Consulting
Broadcom AFEM-8072©2018 by System Plus Consulting
Broadcom AFEM-8056 & AFEM-8066©2018 by System Plus Consulting
©2018 by System Plus Consulting | Broadcom AFEM-8072 20
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison o Package Overviewo Package Cross-Sectiono Die Number & Areao Package Shielding
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Package Opening – Die area
©2018 by System Plus Consulting | Broadcom AFEM-8072 21
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flowo Dies Processo Filter Fabrication Unito Filter Process Flowo Packaging Fabrication Unito Packaging Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Filters – Process Flow (1/7)
©2018 by System Plus Consulting | Broadcom AFEM-8072 22
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flowo Dies Processo Filter Fabrication Unito Filter Process Flowo Packaging Fabrication Unito Packaging Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Plus
Packaging Process Flow (1/3)
©2018 by System Plus Consulting | Broadcom AFEM-8072 23
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysiso Synthesiso Filter Wafer & Die Costo Matching RFIC Wafer & Die
Costo Packaging Costo Component Cost
Selling Price Analysis
Feedbacks
About System Plus
Filter Front-End Cost
©2018 by System Plus Consulting | Broadcom AFEM-8072 24
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysiso Synthesiso Filter Wafer & Die Costo Matching RFIC Wafer & Die
Costo Packaging Costo Component Cost
Selling Price Analysis
Feedbacks
About System Plus
Matching RFIC Front-End Wafer & Die Cost
©2018 by System Plus Consulting | Broadcom AFEM-8072 25
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysiso Synthesiso Filter Wafer & Die Costo Matching RFIC Wafer & Die
Costo Packaging Costo Component Cost
Selling Price Analysis
Feedbacks
About System Plus
Component Cost
©2018 by System Plus Consulting | Broadcom AFEM-8072 26
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysiso Financial Ratioso Manufacturer Price
Feedbacks
About System Plus
Filter & FEM Estimated Selling Price
©2018 by System Plus Consulting | Broadcom AFEM-8072 27
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Pluso Company serviceso Related reportso Contacto Legal
Related Reports
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
RF• Advanced RF SiPs for Cell Phones: Reverse Costing Overview• Smartphone RF Front-End Module Review• RF Integrated Passive Devices: Reverse Costing Overview• Avago AFEM-9040 - Avago’s New Generation Front-End Module
MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT
RF• RF Front End Modules and Components for Cellphones• Advanced RF System-in-Package for Cell Phones 2017• 5G’s Impact on the RF Front-End Industry• Thin-Film Integrated Passive Devices
PATENT ANALYSIS - KNOWMADE
RF• RF Front End Modules for Cellphones - Patent Landscape Analysis
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©2018 by System Plus Consulting | Broadcom AFEM-8072 29
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Pluso Company serviceso Related reportso Contacto Legal
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©2018 by System Plus Consulting | Broadcom AFEM-8072 30
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Physical Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Feedbacks
About System Pluso Company serviceso Related reportso Contacto Legal
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