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Page 1: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

C L E A N L U X

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Food Processing & Beverages Semiconductors & Electronics Pharmaceuticals & Healthcare Controlled Environments Optics & Precision Printing

LIGHTING Cataloguecleanroom

Page 2: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cleanroom Lighting Catalogue l 2014

Page 3: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

1. Introduction to Cleanrooms 01

ISO & Fed Standards 02

2. Cleanroom Lighting Requirements 03

3. Features of CGL Cleanroom Luminaires 04

4. “Cleanlux” LED Cleanroom Luminaires 05

a. Recessed, Top Opening 05

b. Recessed, Bottom Opening 06

c. Surface Mounted 07

5. “Cleanlux” Range of Recessed Top Opening Cleanroom Luminares 09

a. Energy Saving Cleanroom Luminaires 09

b. CFL Cleanroom Luminares 12

c. FTL Cleanroom Luminaires 16

6. Recessed, Bottom Opening Cleanroom Luminaires 18

a. Energy Saving Cleanroom Luminaires 18

b. CFL Cleanroom Luminaires 20

c. FTL Cleanroom Luminaires 25

7. Surface Mounted, Cleanroom Luminaires 27

8. Induction Cleanroom Lumunaire 31

9. Flame-Proof Cleanroom Luminaires 32

10. Ordering Data 34

11. Project References 35

Contents

03An Intro to Cleanroom

Page 4: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cleanroom Lighting Catalogue l 2014

Page 5: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Company ProfileCrompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It was establised in India in 1937, and since the company has retained its leadership position in the management application of electrical energy.

Today, Crompton Greaves is India’s Largest private sector enterprise engaged in designing, manufacturing and marketing technologically advanced electrical products and services related to power generation, transmission and distribution, besides executing turnkey projects. The company is customer-centric in its focus and is the single largest source for a wide variety of electrical equipment and products.

Crompton Greaves has three Strategic Business Units (SBUs) namely; Power Systems, Industrial Systems and Consumer Products.

Power Systems: Includes the Transformers, Switchgear and Engineering Project Business.

Industrial Systems: Offers a variety of HT and LT Motors, FHP Motors, Alternators, Drives, Stampings, Railway Transportation and Signalling Equipment.

Consumer Products: Manfucatures Fans, Lights Sources and Luminaries, Security & Home Automation, Pumps and Household Electrical Appliances.

Since 2005, as a part of CG’s Globalisation Strategy, the Company acquired leading International Companies such as Pauwels, Ganz, Microsol, Sonomatra, MSE and PTS. Sonsequently, CG now has manufacturing bases in Belgium, Canada, Hunary, Indonesia, Ireland, France, UK and US, in addition to more than twenty manufacturing locations in India, employing more than 8000 employees worldwide with diverse nationalities and cultures. A worldwide marketing network of more than 150 representatives spans the globe, offering the entire range of CG’s products solutions and services.

CG’s R&D strategy aligns with the Company’s Global Vision, and focuses on creating platform technologies, shrinking product development cycle time and enhancing CG’s Intellectual Property Capital. To unify our global focus, all CG facilities across the world have taken actions to ensure that customers receive consistent “One World Quality”, for all CG products and solutions in all parts of the world.

03An Intro to Cleanroom

Page 6: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

06 An Intro to Cleanroom

A "cleanroom" is essentially a controlled Common materials such as paper, pencils, and environment in which the levels of particulate, fabrics made from natural fibers are often microbes, and contamination of all kinds are excluded, and alternatives used. Cleanrooms are reduced. The application of cleanrooms has not sterile (i.e., free of uncontrolled microbes) only increased and diversified as technology airborne particles are controlled.advances. More susceptible the product is to Particle levels are usually tested using a particle contamination, stricter the standard. counter and microorganisms detected and counted Cleanrooms are used extensively in through environmental monitoring methods. Some semiconductor manufacturing, biotech, the cleanrooms are kept at a positive pressure so that if life sciences and other fields that are very there are any leaks, air leaks out of the chamber sensitive to environmental contamination. instead of unfiltered air coming in. The air entering a cleanroom from outside is Some cleanroom HVAC systems control the filtered to exclude dust, and the air inside is humidity to low levels, such that extra equipment constantly recirculated through high- ("ionizers") is necessary to prevent electrostatic efficiency air filters to remove internally discharge (ESD) problems. ISO, FED & other generated contaminants. International Standards define various classes of Staff enter and leave through airlocks air cleanliness.(sometimes including an air shower stage), The determination of how clean an area is, depends and wear protective clothing such as hoods, on the classification that it has been designed to. face masks, gloves, boots and coveralls. The classification of air cleanliness as per US FDA Equipment inside the cleanroom is designed Regulations, FED standard 209 is very simple as to generate minimal air contamination. Only the class is directly related to the number of special mops and buckets are used. particles per cubic foot of air equal to or greater Cleanroom furniture is designed to produce a than 0.5µ (micron)minimum of particles and to be easy to clean.

What is a Cleanroom?

An Introduction to Cleanrooms

Page 7: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

The table below shows a selection of products that are now being manufactured in clean rooms orrequire contamination control facilities

Biotechnology Antibiotics, Genetic engineeringPharmaceuticals Sterile Pharmaceuticals, Sterile disposables,Medical devices Medical devicesHeart valves, cardiac by-pass systemsElectronics & Semiconductors ICs, Chip manufacturing, TV & PC hardwareHospitals Operating rooms, laboratoriesFood & Beverage Unsterilized food and drinks, Optical components Lenses, Photographic films

Examples of Required Cleanliness for Various Manufacturing Industries

10 100 1,000 10,000 100,000

07

ISO ClassFed Std Class

Maximum Number of Particles in Air(particles allowed in each cubic meter equal to or greater than the specified size)

Particle Size

ISO Class 1 10 2ISO Class 2 100 24 10 4ISO Class 3 1000 237 102 35 8FS Class 1ISO Class 4 10,000 2,370 1,020 352 83FS Class 10ISO Class 5 100,000 23,700 3,520 832 29FS Class 100ISO Class 6 1,000,000 237,000 35,200 8,320 293FS Class 1,000ISO Class 7 83200 2930FS Class 10,000ISO Class 8 832,000 29,300FS Class 100,000ISO Class 9 35,200,000 8,320,000 293,000

10,200

102,000

352000

3,520,000

>0.1um >0.2um >0.3um >0.5um >1um >5um

ISO & Fed Standards for Cleanroom

An Intro to Cleanroom

Page 8: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Points to consider while designing Cleanroom Luminaires

Cleanroom requires special Luminaires that need to be supplied as per class of cleanroom and ceiling systems to be used. We at Crompton Greaves Limited understand the client requirement and carefully design, manufacture and supply these luminaires.

Industry Application Different applications call for different types of Cleanroom Luminaires for instance certain applications may have inherent vapours, fumes, dust, temperature or pressure restrictions.

Lux Levels & CCT Options Depending upon the level of operation, different Lux levels may be sought on the work plane thus requiring specific lamp types & Luminaire positioning. Some applications may require specific color temperature.

Ingress Protection Correct IP rating is to ensure internal lighting components are isolated from external environment. It helps protect fixture's components from dust, moisture, EMI, air pressure leakage, thermal isolation, arcing etc & other performance inhibiting factors or events that could adversely effect safety of the people or the integrity of the processes being performed.

Ease of Access / Maintenance While designing a cleanroom, its of utmost importance to check access to the Luminaire for maintenance without contaminating the cleanroom so the Luminaire could either be Top or Bottom Openable.

Type of Ceiling Type of ceiling will determine either Surface, Suspended or Recessed variants of the Cleanroom Luminaire. Certain applications may demand concrete/ metal walkover ceilings as well & the Luminaire shall be compatible for such ceilings with special attention to sealing mechanism between ceiling & the Luminaire

08 An Intro to Cleanroom

Cleanroom Lighting Requirements

Why go for Crompton Greaves Cleanroom Luminaires?

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A dedicated team of product design engineers who understand cleanroom technology to come up with meaningful solutions

Field support to customers through a dedicated team of lighting engineers

Backend support to customers/ engineering consultants through our Lighting Application Bureau

Smart solutions available in energy saving options like T5 & efficient LEDs

Ultra modern testing facility with NABL accredited lab & Photogoniometer

Several stock points across the country with extensive distribution network & service centres

Manufacturing facilities capable of fulfilling large orders with minimum leadtimes & stringent QA regime

Page 9: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

09An Intro to Cleanroom

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Manufactured as per ceiling systems to be used with unique adjustable mounting system. Suitable for RCC and walkable metal, modular false ceiling.

Fabricated from high grade CRCA sheet steel and treated in 8 tank process. Powder coated with epoxy white powder. Frame is made from anticorrosive extruded aluminium (SS frames available on demand), epoxy powder coated in white colour.

Reflector is made from high brightness anodized aluminium provided end to end for high LOR

Provided with non corrosive/non-hygroscopic gasketting material. Luminaire can be easily cleaned with disinfectants and mild water jets. IP65 lamp compartments offers protection from solid micro particles and moistures.

Easy lamp and gear maintenance in both bottom and top openable luminaires. Frames are provided with loss proof retainable SS screws.

Unique design for better heat dissipation to enhance the life of control gear and lamps to handle periodic autoclaving and dry heat sterlization.

Bottom opening luminaire suitable for class 10000 and class 100000 applications.

Top openable luminaire suitable for class 100 onwards cleanroom applications.

Mounting Clamp

EPDM Gasket

Variable Stud

“L” Bracket

Features of CGL Cleanroom Luminaire:

Page 10: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Light Source Cos Φ Mains Current Voltage IP Lumens

LTRP40CL22CD 40W LED 0.95 0.18A 220V 65 3000

LTRP50CL22CD 50W LED 0.95 0.22A 220V 65 3750

LTRP60CL22CD 60W LED 0.95 0.27A 220V 65 4500

Brief Specifications

An Intro to Cleanroom

High efficiency LED, recessed mounted bottom openable cleanroom luminaire in 40, 50 & 60W offeredas a point to point replacement for 4 x 14W T5, 2 x 36W CFL & 3 x 36W CFL luminaires respectively.

LTRP40CL22CDLTRP50CL22CDLTRP60CL22CD

CLEANLUXRecessedTop Opening,LED CleanroomLuminaire

10

Page 11: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Light Source Cos Φ Mains Current Voltage IP Lumens

LBSP40CL22CD 40W LED 0.95 0.18A 220V 65 3000

LBSP50CL22CD 50W LED 0.95 0.22A 220V 65 3750

LBSP60CL22CD 60W LED 0.95 0.27A 220V 65 4500

Brief Specifications

11

Recessed,Bottom Opening LED CleanroomLuminaire

LBSP40CL22CDLBSP50CL22CDLBSP60CL22CD

An Intro to Cleanroom

Page 12: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Light Source Cos Φ Mains Current Voltage IP Lumens

LBSP40CL22CD 40W LED 0.95 0.18A 220V 65 3000

LBSP50CL22CD 50W LED 0.95 0.22A 220V 65 3750

LBSP60CL22CD 60W LED 0.95 0.27A 220V 65 4500

Brief Specifications

12 An Intro to Cleanroom

Surface Mounted, LED CleanroomLuminaire

LBSP40CL22CDLBSP50CL22CDLBSP60CL22CD

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High efficiency LEDs mounted in CRCA housing with premium reflective paint for high LOR; saves upto 50% power vis-à-vis conventional solution.

>80 CRI LEDs with more than 50,000 burning hours at 5000K CCT

Luminaire body: made from white epoxy powder coated CRCA sheet steel.

White powder coated, CRCA frame consisting UV stabilized, non yellowing, Polycarbonate sealed with non hygroscopic VHB, XLPE gaskets for dust proofing. Frame is attached to the body with retainable loss proof SS screws

Electronic LED Driver ensures low power consumption, more light output, longer lamp life and low heat generation.

External cable gland & LILO connector is provided for easy wiring.

External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Applications: Pharma and Biotech, Food and beverages, Semiconductors and electronic equipments manufacturing, Operation theatres and laboratories in Hospitals , Optical component manufacturing Industries

Dust and Moisture Protection: IP65 housing

Suitable for class 10000 and 100000 cleanroom application.

An Intro to Cleanroom

Features :

IP65LEDLILO

ConnectionPowerSaver

40,000Burning Hrs

IP 65 T5/ FTL

Page 14: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRTCL228EB 2 x 28W T5 0.95 0.32A 220V 65

CRTCL254EBCW 2 x 54W T5 0.99 0.52A 220V 65

Brief Specifications

14 An Intro to Cleanroom

CLEANLUXRecessed, Top Opening Energy Saving Cleanroom Luminaire

CRTCL228EBCRTCL254EBCW

Page 15: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRTCL414EB 4 x 14W T5 0.95 0.32A 220V 65

Brief Specifications

15An Intro to Cleanroom

CRTCL414EBB

Recessed, Top Opening EnergySaving Cleanroom Luminaire

Page 16: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

16 An Intro to Cleanroom

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Luminaire: Available in 3 parts ie bottom frame with acrylic and specially designed adjustable jack mounting arrangement, housing for lamp and gear, top walkable cover. Luminaire body is made from white epoxy powder coated CRCA sheet steel.

Front frame: made from extruded aluminium epoxy powder coated in white colour consists of with UV stabilized, non yellowing, virgin clear acrylic sealed with non hygroscopic VHB,XLPE gaskets ensures complete dust proofing. Frame is attached to the body with retainable loss proof SS screws.

Reflector: back reflector is made from high purity; imported pre anodized aluminium material and provided end to end for high LOR.

Control Gear: Electronic control gear ensures low power consumption, more light output, longer lamp life and low heat generation. Also available with <10% THD and active power factor corrected (APFC), constant wattage (CW) electronic ballast.

Cable gland, LILO connector: external cable gland and loop-in-loop out connector is provided for easy wiring

Mounting bracket: External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Application: Pharma & Biotech, Food & beverages, Semiconductors & electronic equipments, Operation theatres & labs in Hospitals , Optical component manufacturing Industries.

Dust and Moisture Protection: IP65 from bottom

Suitable for class 100, 1000 and 10000 cleanroom applications

Features :

T5/ FTL PowerSaver

LILOConnection

LED

IP65

Page 17: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRCCL236EB(595) 2 x 36W CFL 0.95 0.35A 220V 65

CRCCL336EB(595) 3 x 36W CFL 0.95 0.52A 220V 65

Brief Specifications

17An Intro to Cleanroom

Recessed, Top Opening CFLCleanroom Luminaire

CRCCL236EB(595)CRCCL336EB(595)

CLEANLUX

Page 18: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRCCL218EB(300) 2 x 18W CFL 0.95 0.16A 220V 65

Brief Specifications

18 An Intro to Cleanroom

Recessed, Top Opening CFLCleanroom Luminaire

CRCCL218EB(300)

Page 19: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRCCL355EBCW-KSL 0.99 0.76A 220V 65 3 x 55W CFL

CRCCL455EBCW-KSL 0.99 1A 220V 65 4 x 55W CFL

Brief Specifications

19An Intro to Cleanroom

Recessed, Top Opening CFLCleanroom Luminaire

CRCCL355EBCW-KSLCRCCL455EBCW-KSL

Page 20: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

20 An Intro to Cleanroom

Features:Luminaire: Luminaire is available in 3 parts ie bottom frame with acrylic and specially designed adjustable jack mounting arrangement, housing for lamp and gear, top walkable cover. Luminaire body is made from white epoxy powder coated CRCA sheet steel.

Front frame: made from extruded aluminium epoxy powder coated in white colour consists of with UV stabilized, non yellowing, virgin clear acrylic sealed with non hygroscopic VHB,XLPE gaskets ensures complete dust proofing. Frame is attached to the body with retainable loss proof SS screws.

Reflector: back reflector is made from high purity; imported pre anodized aluminium material and provided end to end for high LOR.

Control Gear: Electronic control gear ensures low power consumption, more light output, longer lamp life and low heat generation. Also available with <10% THD and active power factor corrected (APFC), constant wattage (CW) electronic ballast.

Cable gland, LILO connector: external cable gland and loop-in-loop out connector is provided for easy wiring.

Mounting bracket : External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Application: Pharmaceuticals and Biotechnology industries, Food and beverages manufacturing companies, Semiconductors and electronic equipments manufacturing companies, Operation theatres and laboratories in Hospitals , Optical component manufacturing Industries

Dust and Moisture Protection: IP65 from bottom

Suitable for class 100, 1000 and 10000 cleanroom application.

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Features :

IP65PLL IP 65 LILO

Connection

Page 21: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRTCL240EB 2 x 36/ 40W FTL 0.95 0.36A 220V 65

Brief Specifications

21An Intro to Cleanroom

CLEANLUXRecessed, Top Opening FTLCleanroom Luminaire

CRTCL240EB

Page 22: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

22 An Intro to Cleanroom

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Luminaire: Available in 3 parts ie bottom frame with acrylic & specially designed adjustable jack mounting arrangement, housing for lamp & gear, top walkable cover. Housing is white epoxy powder coated CRCA sheet steel.

Front frame: made from extruded aluminium epoxy powder coated in white colour consists of with UV stabilized, non yellowing, virgin clear acrylic sealed with non hygroscopic VHB,XLPE gaskets ensures complete dust proofing. Frame is attached to the body with retainable loss proof SS screws.

Reflector: back reflector is made from high purity; imported pre anodized aluminium material and provided end to end for high LOR.

Electronic control gear ensures low power consumption, more light output, longer lamp life & low heat generation. Also available with <10% THD & active power factor corrected (APFC), constant wattage (CW).

External cable gland, LILO connector is provided for easy wiring.

Mounting bracket: External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Application: Pharma & Biotech, Food & beverages, Semiconductors & electronic equipments, Operation theatres & labs in Hospitals , Optical component manufacturing Industries

Dust and Moisture Protection: IP65 from bottom

Suitable for class 100, 1000 and 10000 cleanroom applications.

Features :

LILOConnection

IP65IP 65 LILO

Connection

Page 23: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Light Source Cos Φ Mains Current Voltage IP Lumens

CRFW1228EB 2 x 28W T5 0.95 0.32A 220V Kgs 65

CRFW12254EBCW 2 x 54W T5 0.99 0.52A 220V Kgs 65

Brief Specifications

23

An Intro to Cleanroom

CLEANLUXRecessed, Bottom Opening Energy Saving Cleanroom Luminaire

CRFW12228EBCRFW12254EBCW

Page 24: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRFW12414EBB 4 x 14W T5 0.98 0.32A 220V 65

Brief Specifications

24 An Intro to Cleanroom

CRFW12414EBB

Recessed, Bottom Opening Energy Saving Cleanroom Luminaire

Page 25: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Features :

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Luminaire body: made from white epoxy powder coated CRCA sheet steel.

Front frame: made from extruded aluminium epoxy powder coated in white colour consists of with UV stabilized, non yellowing, virgin clear acrylic sealed with non hygroscopic VHB,XLPE gaskets ensures complete dust proofing. Frame is attached to the body with retainable loss proof SS screws.

Reflector: back reflector is made from high purity; imported pre anodized aluminium material and provided end to end for high LOR.

Control Gear: Electronic control gear ensures low power consumption, more light output, longer lamp life and low heat generation. Also available with <10% THD and active power factor corrected (APFC), constant wattage (CW) electronic ballast.

Cable gland, LILO connector : external cable gland and loop-in-loop out connector is provided for easy wiring.

Mounting bracket : External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Application: Pharma & Biotech, Food & beverages, Semiconductors & electronic equipments manufacturing, Operation theatres & labs in Hospitals, Optical component manufacturing Industries

Dust and Moisture Protection: IP65 from bottom

Suitable for class 10000 and 100000 cleanroom applications.

T5/ FTL PowerSaver

IP65IP 65 LILO

Connection

Page 26: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRFW12218EB(300) 2 x 18W CFL 0.95 0.16A 220V 65

Brief Specifications

25An Intro to Cleanroom

CLEANLUXRecessed, Bottom Opening CFL Cleanroom Luminaire

CRFW12218EB(300)

Page 27: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRFW12236EB(255) 0.95 0.33A 220V 65 2 x 55W CFL

CRFW12336EB(255) 0.95 0.50A 220V 65 3 x 55W CFL

Brief Specifications

26 An Intro to Cleanroom

Recessed, Bottom Opening CFL Cleanroom Luminaire

CRFW12236EB(255)

Page 28: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRFW12236EB(595) 0.95 0.33A 220V 65 2 x 36W CFL

CRFW12336EB(595) 0.95 0.50A 220V 65 3 x 36W CFL

Brief Specifications

27An Intro to Cleanroom

Recessed, Bottom Opening CFL Cleanroom Luminaire

CRFW12236EB(595)CRFW12336EB(595)

Page 29: Brochure CLEANLUX CG Final - omlightingsolutions.in€¦ · Crompton Greaves Limited is part of the USD 4 billion Avantha Group, Indian Multi-national with a global footprint. It

Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRFW355EBCW-KSL 0.99 0.76A 220V 65 3 x 55 CFL

CRFW455EBCW-KSL 0.99 1A 220V 65 4 x 55 CFL

Brief Specifications

28 An Intro to Cleanroom

Recessed, Bottom Opening CFL Cleanroom Luminaire

CRFW355EBCW-KSLCRFW455EBCW-KSL

BALLASTLAMP HOLDER REFLECTOR

GASKET

595 SQ.

522 SQ.

578 SQ.

77

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Features:Luminaire body: made from white epoxy powder coated CRCA sheet steel.

Front frame: made from extruded aluminium epoxy powder coated in white colour consists of with UV stabilized, non yellowing, virgin clear acrylic sealed with non hygroscopic VHB,XLPE gaskets ensures complete dust proofing. Frame is attached to the body with retainable loss proof SS screws.

Reflector: back reflector is made from high purity; imported pre anodized aluminium material and provided end to end for high LOR.

Control Gear: Electronic control gear ensures low power consumption, more light output, longer lamp life and low heat generation. Also available with <10% THD and active power factor corrected (APFC), constant wattage (CW) electronic ballast.

Cable gland, LILO connector : external cable gland and loop-in-loop out connector is provided for easy wiring.

Mounting bracket : External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Application: Pharma & Biotech, Food & beverages, Semiconductors & electronic equipments manufacturing, Operation theatres & labs in Hospitals, Optical component manufacturing Industries

Dust and Moisture Protection: IP65 from bottom

Suitable for class 10000 and 100000 cleanroom application.

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An Intro to Cleanroom

Features :

IP65PLL IP 65 LILO

Connection

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Cat Reference Lamp Cos Φ Mains Current Voltage IP

CRFW1224EB 2 x 36/ 40W FTL 0.95 0.35A 220V 65

Brief Specifications

30 An Intro to Cleanroom

CLEANLUXRecessed, BottomOpening CFL Cleanroom Luminaire

CRFW1224EB

1255

1238

255

77

4 Nos hingfor mounting

Cable entery235

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Luminaire body: made from white epoxy powder coated CRCA sheet steel.

Front frame: made from extruded aluminium epoxy powder coated in white colour consists of with UV stabilized, non yellowing, virgin clear acrylic sealed with non hygroscopic VHB,XLPE gaskets ensures complete dust proofing. Frame is attached to the body with retainable loss proof SS screws.

Reflector: back reflector is made from high purity; imported pre anodized aluminium material and provided end to end for high LOR.

Control Gear: Electronic control gear ensures low power consumption, more light output, longer lamp life and low heat generation. Also available with <10% THD and active power factor corrected (APFC), constant wattage (CW) electronic ballast.

Cable gland, LILO connector: external cable gland and loop-in-loop out connector is provided for easy wiring.

Mounting bracket : External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Application: Pharma & Biotech, Food & beverage, Semiconductors & electronic equipments, Operation theatres & labs in Hospitals, Optical component manufacturing Industries.

Dust and Moisture Protection: IP65 from bottom

Suitable for class 10000 and 100000 cleanroom applications.

An Intro to Cleanroom

Features :

IP65PLL IP 65 LILO

Connection

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Cat Reference Lamp Cos Φ Mains Current Voltage IP

CSFW12236EB(595) 2 x 36W CFL 0.95 0.35A 220V 65

CSFW12336EB(595) 3 x 36W CFL 0.95 0.52A 220V 65

Brief Specifications

32 An Intro to Cleanroom

CLEANLUX

Surface Mounted Cleanroom Luminaires

CSFW12236EB(595)CSFW12336EB(595)

595400 CTC 4Nos.-Ø6.5

HOLE

595

77

Ø20 hole forCable entery

595

400 CTC 4Nos.-Ø6.5HOLE

77

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Cat Reference Lamp Cos Φ Mains Current Voltage IP

CSFW1224EB 1 x 36/ 40W FTL 0.95 0.35A 220V 65

Brief Specifications

33An Intro to Cleanroom

Surface Mounted CleanroomLuminaires

CSFW1224EB

1255

600 CTC

1238

255

2 N o s . - Ø 2 0Knock out

77

Ø20 hole forCable entery

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Cat Reference Lamp Cos Φ Mains Current Voltage IP

CSFW12228EB 2 x 28W T5 0.95 0.32A 220V 65

Brief Specifications

34 An Intro to Cleanroom

Surface Mounted CleanroomLuminaires

CSFW12228EB

1255

600 CTC

1238

255

2 N o s . - Ø 2 0Knock out

77

Ø20 hole forCable entery

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Luminaire body: made from white epoxy powder coated CRCA sheet steel.

Front frame: made from extruded aluminium epoxy powder coated in white colour consists of with UV stabilized, non yellowing, virgin clear acrylic sealed with non hygroscopic VHB,XLPE gaskets ensures complete dust proofing. Frame is attached to the body with retainable loss proof SS screws.

Reflector: back reflector is made from high purity; imported pre anodized aluminium material and provided end to end for high LOR.

Electronic control gear ensures low power consumption, more light output, longer lamp life and low heat generation. Also available with <10% THD and active power factor corrected (APFC), constant wattage (CW).

Cable gland, LILO connector: external cable gland and loop-in-loop out connector is provided for easy wiring.

Mounting bracket: External GI mounting brackets are provided to ensure easy installation and to ensure complete dust proofing of luminaire.

Application: Pharma & Biotech industries, Food & beverage, Semiconductors & electronic equipments manufacturing, Operation theatres & laboratories in Hospitals , Optical component manufacturing Industries

Dust and Moisture Protection: IP65 from bottom

Suitable for class 10000 and 100000 cleanroom applications.

An Intro to Cleanroom

Features :

IP65PLL IP 65 LILO

ConnectionPowerSaver

T5/ FTL

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Cat Reference Lamp Cos Φ Mains Current Voltage IP

INCRFW08R/G 80W Induction 0.95 0.36A 220V 65

Brief Specifications

36 An Intro to Cleanroom

CLEANLUX

InductionCleanroomLuminaire

INCRFW08R/G

410 SQ

110

Cable Gland 386

Bottom Opening Cleanroom/ Under canopy Luminaire with 80W Rectangular Induction lamp source. Suitable for sterile areas such as pharmaceutical plants, food processing & beverage industries, hospitals, electronics industries under canopy etc

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36 An Intro to Cleanroom

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Luminaire body: Housing CRCA, Interarch white powder coated

Frame Aluminium Extruded; Interarch white powder coated

Reflector CRCA, Painted in HTHRC

Cover PMMA, Clear or Toughened Glass for '/G' version

Internal Wiring PVC insulated single-strand copper wire 21SWG

Mains Terminal 3 way 10 Amps suitable for terminating max. 2.5 sq.mm incoming cable

Hardware: M.S. Zinc plated and passivated

EarthingL: 1 No. inside suitable for 14 SWG earthing wire.

Induction

IP65IP 65 LILO

ConnectionPowerSaver

1,00,000hrs

Zero Maintenance

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Cat Reference Lamp Cos Φ Mains Current Voltage IP

FCR236 2 x 36 CFL 0.95 0.35A 220V 65

FCR336 3 x 36 CFL 0.95 0.52A 220V 65

FCR414 4 x 14 T5 0.95 0.32A 220V 65

FCR424 4 x 24 T5 0.95 0.45A 220V 65

Brief Specifications

37An Intro to Cleanroom

Cat Ref. Dimensions (mm)

A B C

TemperatureClassification

FSL 414 690 390 127 T5

FSL 424 690 390 127 T5

FSL 336 690 390 127 T5

FSL 236 690 390 127 T6

A

B

C

Bottom Opening Cleanroom Luminaire with T5 & CFL lamp options; pre-wired with lamp holders & electronic ballast fixed on MS sheet.. Suitable for hazardous area laden with glass/ vapours of Group II A, II B, Zone 1 & 2

CLEANLUX

Flame-proof CleanroomLuminaires

FCR 236, FCR 336FCR 414, FCR 424

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38 An Intro to Cleanroom

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Diecast aluminium alloy LM6 housing in gray hammer tone finish for gas group II A & II B

Heat resistant toughened glass cemented to cast aluminium retaining ring

SS Frame to meet the cleanroom specification

Conforms to hazardous classification of Group II A, II B, Zone 1 & 2

Conforms to following standards:

IS/IEC 60079-0-2004IS/IEC 60079-1-2007IS/IEC 60529-2001

T5/ FTL

IP65IP 65Power

SaverPLL LILO

Connection40⁰C50⁰C

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Ordering DataLum Cat Ref Cut out (mm) Lamp x Wattage Mounting Access Cover Frame Lot IP LTRP40CL22CD 583 x 583 40W LED Recessed Top Polycarbonate CRCA 1 65 LTRP50CL22CD 583 x 583 50W LED Recessed Top Polycarbonate CRCA 1 65 LTRP60CL22CD 583 x 583 60W LED Recessed Top Polycarbonate CRCA 1 65 LBRP40CL22CD 583 x 583 40W LED Recessed Bottom Polycarbonate CRCA 1 65 LBRP50CL22CD 583 x 583 50W LED Recessed Bottom Polycarbonate CRCA 1 65 LBRP60CL22CD 583 x 583 60W LED Recessed Bottom Polycarbonate CRCA 1 65 LBSP40CL22CD -- 40W LED Surface Bottom Polycarbonate CRCA 1 65 LBSP50CL22CD -- 50W LED Surface Bottom Polycarbonate CRCA 1 65 LBSP60CL22CD -- 60W LED Surface Bottom Polycarbonate CRCA 1 65 CRFW12218EB(300) 285 x 285 2 x 28 T5 Recessed Bottom Clr Acrylic Ext Al 2 65 CRFW12236EB(255) 243 x 583 2 x 36 CFL Recessed Bottom Clr Acrylic Ext Al 2 65 CRFW12236EB(595) 583 x 583 2 x 36 CFL Recessed Bottom Clr Acrylic CRCA 2 65 CRFW12336EB(595) 583 x 583 2 x 36 CFL Recessed Bottom Clr Acrylic CRCA 2 65 CRFW236EBCW-KSL 2 x 36 CFL Recessed Bottom Clr Acrylic CRCA 1 65 CRFW336EBCW-KSL 3 x 36 CFL Recessed Bottom Clr Acrylic CRCA 1 65 CRFW355EBCW-KSL 630 x 630 3 x 55 CFL Recessed Bottom Clr Acrylic CRCA 1 65 CRFW455EBCW-KSL 630 x 630 4 x 55 CFL Recessed Bottom Clr Acrylic CRCA 1 65 CRFW12414EBB 4 x 14 T5 Recessed Bottom Clr Acrylic CRCA 2 65 CRFW1224EB 2 x 36/ 40 T8/ 12 Recessed Bottom Clr Acrylic 2 65 CRFW12228EB 2 x 28 T5 Recessed Bottom Clr Acrylic 2 65 CRFW12254EBCW 2 x 54 T5 Recessed Bottom Clr Acrylic 2 65 CSFW12236EB(595) -- 2 x 36 CFL Surface Bottom Clr Acrylic 2 65 CSFW12336EB(595) -- 2 x 36 CFL Surface Bottom Clr Acrylic 2 65 CSFW1224EB -- 2 x 36/ 40 T8/ 12 Surface Bottom Clr Acrylic 2 65 CSFW12228EB -- 2 x 28 T5 Surface Bottom Clr Acrylic 2 65 CRCCL236EB(595) 560 x 560 2 x 36 CFL Recessed Top Clr Acrylic CRCA 1 65 CRCCL336EB (595) 560 x 560 2 x 36 CFL Recessed Top Clr Acrylic CRCA 1 65 CRTCL414EBB 4 x 14 T5 Recessed Top Clr Acrylic 1 65 CRTCL240EB 2 x 36/ 40 T8/ 12 Recessed Top Clr Acrylic 1 65 CRTCL228EB 2 x 28 T5 Recessed Top Clr Acrylic 1 65 CRTCL254EB 2 x 54 T5 Recessed Top Clr Acrylic 1 65 CRCCL218EB(300) 285 x 285 2 x 18 CFL Recessed Top Clr Acrylic 1 65 CRCCL355EBCW-KSL 630 x 630 3 x 55 CFL Recessed Top Clr Acrylic CRCA 1 65 CRCCL455EBCW-KSL 630 x 630 4 x 55 CFL Recessed Top Clr Acrylic CRCA 1 65 INCRFW08R/G 391 x 391 80W Induction Recessed Bottom Glass Ext Al 1 65 FCR 236 -- 2 x 36 CFL -- Bottom Tough HR Glass SS 1 65 FCR 336 -- 3 x 36 CFL -- Bottom Tough HR Glass SS 1 65 FCR 414 -- 4 x 14 T5 -- Bottom Tough HR Glass SS 1 65 FCR 424 -- 4 x 24 T5 -- Bottom Tough HR Glass SS 1 65

39An Intro to Cleanroom

Unless otherwise requested, all LED cleanroom luminaires are available in default polycarbonate & non LED luminaires in clear acrylic cover with either extruded aluminium or CRCA frames. The same may be made available in glass covers & stainless steel (SS) frames on request.

Suffix “G” for Glass cover & “SS” for stainless steel frame for ordering

Replace EB with EBB for < 10% THD electronic ballast

Replace EB with EBCW for Constant Wattage electronic ballast

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Project References

40 An Intro to Cleanroom

Venus Remedies Radhey Polymers Aristo Pharma

Cadbury India Ltd Advance Enzymes Tirupati Balaji Foods

Medgel Pharma Legacy foods Ltd Torrent Pharma

Nirma Life Care Liben Labs Betts India Ltd

Seain India Ltd HPCL ONGC (OPEL)

IOCL Classic Prints JBF Polysters (Bahrain)

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39An Intro to Cleanroom

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Cleanroom Lighting Catalogue l 2014

Crompton Greaves LimitedLighting Division

Kanjurmarg (East), Mumbai-400 042, (Maharashtra) IndiaT: +91-22-67558533, 67558534, 67558506, 67558000F: +91-22-25787283 | E: [email protected]

Registered Office:CG House, 6th Floor, Dr. Annie Besant Road, Worli, Mumbai-400 030 IndiaW: www.cgglobal.com