brochure, engines, engine combustion analysis - kistler · kistler pressure sensors… from pioneer...
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EngineCombustionAnalysis
Pressure Sensors and Innovative System Solutions
Kistler Pressure Sensors…
From pioneer to technological leader –
Kistler has been involved in the develop-
ment, production and use of piezoelectric
sensors since the 50s. The company's
sensors have also played a key role in the
development of combustion engines over
this extended period. This striking success
refl ects their "inside view" of the combus-
tion chamber as the only source of the
information needed to optimize combus-
tion for better effi ciency and to minimize
harmful emissions.
Reliable Development Partner for Research and Industry
From small-/mid-sized engines and racing engines to large marine Diesel engines and power plants – engine development with-out Kistler pressure sensors is inconceivable. Innovative capacity, close contact with the world's leading engine manufacturers and application expertise help to explain why Kistler now sets the pace for engine mea-surement. Kistler always offers the best solution for accurate pressure measurement over a wide spectrum from high-precision research to demanding racing applications.
Piezoelectric Pressure Sensors
Piezoelectric sensors can only be used for quasistatic rather than truly static measure-ment. They are ideal for dynamic applica-tions. Piezo electric pressure sensors can be employed wherever rapidly changing pres-sures at temperatures of up to 400 °C have to be measured and recorded as accurately as possible.
In addition to quartz, particularly for un-cooled sensors, Kistler uses crystals devel-oped and grown in-house. These PiezoStar
crystals are characterized by high sensitivity and high thermal stability.
Piezoresistive Pressure Sensors
The piezoresistive principle is based on thesemiconductor effect fi rst described in 1954, which states that under mechanical stress semiconductors change their electrical resistance. Compared with the conventional strain gage measurement of the time, this opened up completely new applications. Since then further similar breakthroughs have included the thin fi lm technique on metal and its thick layer counterpart on ceramic.
Piezoresistive sensors from Kistler measure static pressures in gases and liquids. The re-sults achieved under even the most adverse conditions are precise and reproducible.
PiezoStar® – Kistler has been growing their own crystals with high sensitivity and temperature stability for more than ten years
M5 uncooled piezoelectric pressure sensor, Type 6052C…
M8 cooled piezoelectric pressure sensor, Type 6041B…
Piezoresistive miniature pressure sensor, Types 4005B… and 4007B...
CrankSmart®, KiBox®, PiezoStar® and PiezoSmart® are registered trade marks of Kistler Holding AG.
conditions are precise and reproducible.
PiezoStartheir own crystals with high sensitivity and temperature stability for more than ten years
CrankSmart
...Innovative System Solutions
The KiBox® To Go Type 2893A... allows
very accurate determination of the key
combustion parameters in real time under
actual operating conditions for in-vehicle
and engine test bed applications.
Hardware and Software Optimized for Convenience and Portability Key features of the KiBox are its compact size, modular vehicle accessories and the fact that all sensor connections are located on the front panel. The measuring parameters can be confi gured using a graphical user interface featuring a simple and intuitive layout.
Optimum Functionality with PiezoSmart® and INCA Integration The sensor signals are confi gured automatically by means of the electronic data sheet (TEDS) and the running time is acquired and saved for sensor management purposes. Designed with engineers in mind, the data can be processed and displayed in the familiar INCA environment. The "KiBox Cockpit" graphical interface also provides a fully indepen-dent data display for simple analysis of measuring data.
Interface to the Calibration System PC The system offers high-performance, integrated computing with key parameters in real time and a time synchronous transmission of results to the ECU calibration tool. Setup is performed directly on the calibration system’s laptop, which is also used for any custom visualization required.
CrankSmart® for Enhanced Measurement Quality CrankSmart is a brand new method for measuring indication signals precisely without an optical crank angle encoder. The existing engine speed sensor is used for the crank angle and the TDC reference. Time-based measurement means that aliasing effects can at last be prevented.
Reliable Combustion Analysis in All Operating ConditionsWith no additional effort required for any engine operating condition – starting, accelerat-ing, stopping – measurements are acquired dynamically and delivered with precision, even before the crankshaft begins to rotate.
Standard PC Processors and Plug-in Amplifi ersTo protect your investment, the KiBox is based on standard PC processors combined with specifi c data acquisition hardware, ensuring that the system remains cost-effective. The amplifi er modules come from the established Kistler SCP Slim series, makingthe KiBox the perfect tool for combustion analysis in test vehicles. Practical modularaccessories, such as the bracket for securing the KiBox in the vehicle are part of the system.
... and on engine test bed
Plug & Go
Integrated and
Simple to Use
User-friendly
and Quick
Simple and Innovative
Dynamic and Precise
Modular System,
Secure Investment
In vehicle ...
Sensor Selection Guide Piezoelectric Sensors
n Small sized engines n Possibility of n yes n General purpose n Type 6052C... (motorbikes, ...) engine n Thermodynamic n Type 6054BR... modification n Knock detection n Type 6054BRU20
n no n Gasoline n Spark plug n Type 6113B.../6115B...
n Medium sized engines n Possibility of n yes n General purpose n Type 6125C.../6045A... (passenger cars, ...) engine n Thermodynamic n Type 6041B... modification n Knock detection n Type 6045AU20
n no n Gasoline n Spark plug n Type 6115B.../6118B... n Diesel n Glow-plug Type 6542Q... n Type 6056A... Type 6544Q... n Type 6058A...
n Racing engines n General purpose n Type 6054BRU20 n Formula 1 n Type 6054BRU55
Piezoresistive Sensors
Cyl
inde
r Pr
essu
re
n Compact Solution n un-cooled up to 125 °C n Type 4005B... up to 200 °C n Type 4007B... n cooled n Type 4049A...
n Highest Accuracy n Switching adapter, water cooled M14 n Type 4045A... Type 7533B... M12 n Type 4075A...
Gas
Exc
hang
e Pr
essu
reIn
ject
ion/
Hig
h Pr
essu
re
n Sensor n Clamping adapter M7 n Type 4065A... Type 6533A... M10 n Type 4067C...
n Transmitter n Type 4069C...
n Heavy duty engines n General purpose n Type 6125C.../7013C... (trucks, ...) 6045A... n Thermodynamic n Type 6061B.../6067C... n Type 7061C...
Sensors and measuring probes, uncooled
Technical data
Pressure range barSensitivity pC/bar
Temperature range °CDimensions D mm L mm TCharacteristics
Data sheet
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LT
Piezoelectric Sensors
D
L
Type 6052C...
0 ... 250/... 300*–20–20 ... 3504,410M5x0,5Low thermal sensitivitydrift over engine opera-tion map, compensatedfor acceleration, ideal thermal shock behavior, long life.
6052C_000-552
Type 6045A...
0 ... 250/... 300* –45–20 ... 3509,87,9 M8x0,75Shoulder-sealing, mounting dimensions compatible with Type 6041B… high sensitiv-ity, low thermal sensitiv-ity drift, long life.
6045A_000-618
D
L
T
Type 6056A.../58A...
0 ... 250 (300*)/0 ... 250–20/–17–20 ... 3504,4/4,033,5 M5x0,5Sensor properties as Type 6052C... constructed for glow plug applica-tion in adapter Type 6542Q.../6544Q... or direct mounting.
6056A_000-529, 6058A_000-573
Type 6125C...
0 ... 300 –36–20 ... 3506,29,9 –Swivel-nut construc-tion, low thermal shock and ground isolation, suitable for high perfor-mance measurementsfree of interference.
6125C_000-695
Type 6053CC.../6055C...
0 ... 250/ ... 300*–20–20 ... 3504,414,5/33,5 M5x0,5Sensor properties as Type 6052C... constructed for direct mounting in 6,0 mm hole, even possi-ble to install through coolant passages.
6053CC_000-571 6055C_000-572
Pressure Measurement in Combustion Engines
LT
D
Type 6054BR...
0 ... 250/ ... 300*–14–20 ... 3504,47M5x0,5Very compact, ruggeddesign for high perfor-mance measurementseven in limited spaceand for applicationswith high vibrations.
6054BR_003-046
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Low-pressure sensors
Piezoresistive Sensors
High-pressure sensors
Type 4005B..., 4007B...
0 ... 5 / ... 101)
–40 / 125, –40 / 2006,24 M5x0,5Miniature pressure sensor for intake pressure measurements. Ideal for applications with limited space.
• Intake pressure • General pressure
4005B_000-594, 4007B_000-614
Type 4065A...
0 ... 200 / ... 500
0 / 1205 25,3 M7x0,75Compact high-pressuresensor. Robust steel diaphragm for harsh and high dynamic applications.
• Injection pressure
4065A_000-005
Type 4067C...
0 ... 2 000 / ... 3 000
0 / 1208,5 18,6 M10x1Compact high-pressuresensor with front sealingand robust steel dia-phragm for harsh and high dynamic applica-tions. Ideal for use with clamping adaptors.
• Injection pressure
4067C_000-708
D
L
T
D
LT
Type 4045A...
0 ... 2 / ... 5/ ... 101)
0 / 1402)
12 14 M14x1,25Media separated pres-sure sensor. Highest accuracy. Ideal for use with cooled switching adaptors.
• Intake pressure • Exhaust pressure
4043A_000-003
Type 4075A...
0 ... 101)
0 / 1402)
9,5 35 M12x1Media separated pres-sure sensor. Highest accuracy. Ideal for use with cooled switching adaptors.
• Exhaust pressure
4043A_000-003
D
L
T
Technical data
Measuring range bar
Min. / Max. temp. °CDimensions D mm L mm TCharacteristics
Application
Data sheet
Pressure Measurement in the Intake and Exhaust Systems Injection Pressure Measurement
D
L T
D
L
T
Type 4049A...
0 ... 5 / ... 10
0 / 12018 6,7 M14x1,25Compact pressure sensorwith integrated water cooling. Media separat-ed. Digital temperature compensation.
• Exhaust pressure
4049A_000-727
D
LT
D
LT
* U20 version with reinforced diaphragm
D
L
T
Type 6061B...
0 ... 250/... 300*–25–20 ... 35013,510 M10x1Water cooled pressuresensor, ideal thermal shock behavior and excellent thermal drift stability. Ideal reference sensor.
6061B_000-020
Sensors and measuring probes, cooled
Type 6041B...
0 ... 250/...300*–40–20 ... 35011,57,9 M8x0,75Smallest water cooledpressure sensor, ideal thermal shock behavior and excellent thermal drift stability. Ideal reference sensor.
6041BA_000-516
Type 6113B...
0 ... 200–10–20 ... 200 17,5 12/17,5/19/22/26,5 M10x1M10 measuring sparkplug, sensor flushmounted with highnatural frequency.Ceramic insulator andcable replaceable.
6113B_000-732
Type 6115B...
0 ... 200–10–20 ... 200 18 18/19/26,5/28/25 M12x1,25M12 measuring sparkplug, sensor flushmounted with highnatural frequency.Ceramic insulator andcable replaceable.
6115B_000-697
Type 6118B...
0 ... 200–10–20 ... 20018,5 9,5/19/21,5/25/26,5 M14x1,25M14 measuring sparkplug, sensor flushmounted with highnatural frequency.Ceramic insulator andcable replaceable.
6118B_000-699
D
L
Type 7061C...
0 ... 300–92–20 ... 35016 13 M14x1,25Water cooled pressuresensor, best thermalshock behavior and excellent thermal driftstability. Best referencesensor.
7061C_003-042
Type 6067C...
0 ... 250/... 300*–25–20 ... 3509,9 9,5
Sensor properties as Type 6061B... .Special mounting sleeveconstruction, easy toinstall and remove.
6067C_000-021
LT
D
LT
D
TL
D
Pressure Measurement in Combustion Engines
Measuring spark plugs
Pressure Measurement in Combustion Engines
Piezoresistive Sensors
High-pressure sensors
Injection Pressure Measurement
Type 4069C4000
0 ... 4 000
–40 / 1508,5 18,6 M10x1Heavy duty high-pres-sure transmitter up to 4 000 bar.Same mounting as 4067C... .
• Injection pressure
4069C_003-045
Database
TEDS template with working
time for a piezoelectric
pressure sensor
Automatic recording of operating
time of PiezoSmart® pressure sensors
with classification of pressure values
SCP charge amplifier Type 5064C...
PiezoSmart®
PiezoSmart is an active system for identifying individual piezoelectric and piezoresistive pressure and acceleration sensors. The main element of PiezoSmart is an electronic data sheet called TEDS (TEDS = Transducer Electronic Data Sheet). This contains all the essential data of an individual pres-sure sensor and can exchange these with ancillary equipment. All piezoelectric and piezoresistive pressure sensors from Kistler are available with PiezoSmart. Charge or voltage amplifiers automatically set the correct parameters by exchanging data with the TEDS of the pressure sensor.
• Correct assignment of the sensor data is always guaranteed. Your benefit: enhanced process reliability • Measurement can take place indepen- dently without any database • The modular system design allows sys- tem configurations which meet specific customer requirements
D
LT
LT
D
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D
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1) Other measuring ranges available2) Other temperature ranges available
Recording of operating time, cycles and classification of pressure values
Automatic Sensor Identification
Combustion analysis
Multichannel
Signal ConditioningSignal Conditioning Platforms and Amplifier Modules
Signal conditioning platform
2852A... 2854A... 2854A111 2853A110 2853A120 2853A...
Module
Application
Type 5064C... 4665 5227A1Q1 5247 5269 5271 2207A 5018A...
Cylinder pressure n n
Fuel pressure n
Intake pressure n
Exhaust pressure n
pMax monitoring n n
Needle lift measurement n
Temperature measurement n
Voltage measurement n n
Strain gage measurement n
Sensor identification n n n
Recording of working time n n
Combustion Analysis SystemKiBox® To Go
Type 2893AK1
88–10 ... 10161,251005/10/20/30–30 / 508 (amplifiers included)265,5x212x440The KiBox is a complete combustion analysis system for on-board and test bed applications. The KiBox enables visualization of the quality of combustion. The combustion parameters are conveniently inte-grated into the application system and synchronized with other measurement data and the controlled variables of the ECU via a software interface.2893_000-724
Technical data
Analog inputs for any voltage signals channelsDigital inputs channelsInput voltage range VADC resolution BitADC sampling rate (per channel, MS/s) MHzBandwidth kHzLow-pass filter kHzMin. / Max. temperature °CWeight kgDimensions (WxHxD) mmCharacteristics
Data sheet
Accessories
Current clamp Crank angle adapter
Crank angle encoder
Charge amplifier
2105A... 2619A... 2614C... 5064C11/ C12*/C13*
2105_000-953 2893_000-724 2614C_003-049 5064C_003-047
* with PiezoSmart function
KiBox® To Go
Single channel
Amplifier
100-
459e
-08.
12
ga
ll200
0
©20
12, K
istle
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roup
FranceKistler France91953 Les Ulis cedexTel. +33 1 69 18 81 [email protected]
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