brochure gear and drive solutions[1]

8/2/2019 Brochure Gear and Drive Solutions[1]

1/16

Drive Systems


2/162 - Off-Highway

Enabling High Technology

Oerlikon is one of the worlds most innovative industrial groups and is active in a variety of

markets around the world - machine and plant engineering, solar technology, vacuum

systems, textile machines, drive systems and nano industry; with 16,000 employees at 150locations in 36 countries, developing solutions and synergies for leading industrial applications

Oerlikon is a true world market leader.


3/16Off-Highway - 3

Overview

Global Drive Systems Provider

Oerlikon Graziano and Oerlikon Fairfield, part of the Oerlikon Drive Systems Business Group,

are the leading worldwide provider of complete drive systems, gearing solutions and single

components for transmissions. Our product portfolio extends from transmissions for high

performance cars, complete solutions for all-wheel-drive vehicles and agricultural tractors to

Torque-Hub planetary drives and gear components.

Our knowledge and experience allow us to provide a leading edge development program from

conceptual and simulation phases to mass production, for complete driveline systems as well

as for single gearing components.

With more than 80 years in the market of power transmission, Oerlikon Drive Systems is

focused on Automotive, Off-Highway and Industrial key markets. Excellent manufacturing,

engineering and innovative expertise have made us the market leader for high-tech

transmission systems.

The European leader in High Performance Automotive Applications

Oerlikon Drive Systems is market leader in high performing transmissions. This is key to the

companys future growth. The objectives to date are new ideas and new developments to our

OEM customers which will enhance the overall performance of their cars. Cars with high

performance demand the best in all components, advanced transmission systems such as

DCT and e-LSD, require sophisticated control systems. We offer to the customers a full turn-

key service, with fully developed capabilities in advanced solutions, in particular the electronic

and control areas.

Worldwide leader in Gearing Solutions

Oerlikon Drive Systems is the worlds largest and global manufacturer of custom gears and

shafts, especially for agricultural, off-highway, industrial and power generation market. In

addition it is also the world leader in the design, development and production of synchronisers

and hydraulic clutches used within the agricultural and off-highway vehicle industry.

The technology and technical excellence, together with flexibility and services offered to

customers, make us a unique supplier to these markets.

The global player in Off-Highway Systems

Oerlikon Drive Systems is the preferred partner in co-design tests and in the manufacture of

drive systems for specialized applications for the off-highway market, in particular for

construction and mining, agriculture, off-shore marine and specialty industrial applications.

The experience of our engineering and technical teams is called upon to provide innovative

design solutions that meet all our customers needs for today as well as tomorrow.


4/164 - Off-Highway

Gear and Drive SolutionsCompetencies

Oerlikon Graziano is a global player in the power transmission field with more than 80 years of

experience. Today, the company is focused on the major markets mainly in Agricultural,

Construction, Industrial and Automotive.

Through its global footprint - in America (USA), Asia (China and India) and Europe (Italy, Russia

and UK) , its innovation, experience and high-tech solutions, Oerlikon Graziano is able to

meet the customer needs, by providing complete driveline systems as well as single gearing

components.

Organisation profile

Oerlikon Graziano Gear and Drive Solutions is structured in two divisions, Gears &

Components and Off-highway Drivelines, to meet the current and future needs of our

customers worldwide in designing, developing and manufacturing innovative solutions.

Gears & Components

Oerlikon Graziano is the world leader in the design, development and manufacture of

synchronisers, hydraulic clutch modules and precision gears and shafts for applications withinthe agricultural, on/off-highway vehicles and industrial applications. Our position in the market

is recognised and endorsed by the fact that 70% of all agricultural tractors built worldwide

today are totally reliant in our technology to change or synchronise transmission speed.

Our R&D organisation, equipped with state of the art test benches, offers our customers full

support in the validation program of our products in their specific applications.

Off-Highway drivelines

Oerlikon Graziano is a global player for manufacturing driveline systems for specific

applications in the off-highway market.A leading supplier in heavy axles for construction equipment vehicles, premium tractors and

low floor city buses, as well as in powershift transmissions for forklift truck, ground support

equipments, and in special transmissions for utility and agricultural tractors.


5/16Off-Highway - 5

Gear and Drive Solutions

Gears & Components

With more than 80 years of experience, Oerlikon Graziano is an internationally renowned

supplier of precision components to all the main manufactures of agricultural tractors,

construction equipment, trucks, commercial vehicles plus specialist automotive applications.

Our claim is simply whether it moves on wheel or track, it is synchronised or power shifted wehave the manufacturing capability to meet our customers specific transmission needs. In

addition, we have ten manufacturing plants strategically placed around the world which meet

not only the needs of our global customers but satisfy the transmission needs of local markets.

Market Area & Core Competencies

Agricultural tractors

Construction equipments Commercial vehicles

Automotive industry

Industrial Applications

By harnessing the skills and dedication of our employees, utilising our extensive R&D capability

and being equipped with the most technologically advanced manufacturing equipment

available today, Oerlikon Graziano is World Leader in the design and production of

synchronizer systems for tractors, crown wheels and pinion sets, single drive components and

complete power trains.


6/166 - Off-Highway


Gears & Components

Products and Solutions

Our current customer base are the acknowledged leaders within their specific market sectors,

therefore our intention is to not only meet their current expectations on quality, delivery and

cost, but be capable of delivering the next generation of technically innovative transmission

solutions.

Specific applications include:

Synchronisers: worlds no. 1 in the design and manufacture of synchronisers for agricultural

tractors. Almost 70% of all Agricultural Vehicles in production today utilize our synchronizers

and/or our power shift clutch technology.

We currently produce more than 800.000 synchronisers per year for passenger cars,

trucks, tractors and construction equipment.

Powershift units: we have a proven capability by designing and manufacturing power shift

clutches using the most advanced manufacturing techniques including electron beam and

laser welding systems. The technologies available for producing the clutch housing are flow

forming, grob rolling and our own fabricated broached design.

We have the capability to design, develop and test complete powershift units to customers

specific applications.

Crown wheels and pinions: we have a worldwide reputation for the manufacture of crown

wheel and pinion used in the most technical challenging or complex agricultural,

construction equipment and specialist automotive applications.

We have the capability to offer the customer the choice of Gleason, Oerlikon, and

Klingelnberg (Palloid) systems, dependent on the customers individual applications and or

specific needs.

Gears & shafts: we are the specialist ring gear supplier for final reduction components within

the agricultural and off-highway vehicle sectors.


7/16Off-Highway - 7


Gears & Components

Manufacturing Capability

Gear Manufacturing

Shafts, spur and helical gears, shaved or ground

Crown wheel & pinion, wet or dry cutting, lapped or ground, UMC (Gleason face milling andface hobbing, Klingelnberg palloid)

External, internal ring gears, broached ring gears

Differential gears

Fully equipped quality control laboratories

Special Process Capabilities

Electron beam welding system Automatic computerized working cells for clutch shafts

Deep drilling

Shot peening including Norbalst and Schlick dual shot technologies

Super-finishing

Heat Treatment

Six heat treatment facilities around the world

Preliminary (isothermal annealing, normalizing, quenching and tempering)

Carburizing and carbo-nitriding, press quenching

Induction hardening, thermal deburring

Fully equipped laboratories, X-ray diffractometer


8/168 - Off-Highway


Off-Highway Drivelines

Oerlikon Graziano is the preferred partner for collaborative-design, testing and manufacturing

of driveline systems for variety of special applications in the Off-Highway, mainly agricultural,

construction equipment, material handling, mining and industrial areas.


Construction Equipment

Agricultural Equipment

- Tractors

- Machinery

City Buses

Mining Equipment

Material Handling- Forklifts

- GSE (Ground Support Equipment)

Oerlikon Graziano is a global player in heavy axles for construction equipment and premium

agricultural tractors. In the material handling, utility and agricultural markets Oerlikon Graziano

provide a line of powershift transmissions, innovative and special transmissions.


9/16Off-Highway - 9


Off-Highway Drivelines


Oerlikon Graziano provides its customers with a broad range of engineering, testing and

development competencies, as well as a vast selection of established designs and production

components to offer customized solutions. Our technical and manufacturing experience is

called upon to meet the present and future needs of the transportation and carriage sector.Our state of the art R&D Centre in Rivoli is capable of evaluating new designs under a wide

variety of loads and duty cycles.


Heavy-duty steering and rigid axles with wet disk brake for wheeled loaders, graders and

articulated dump trucks.

High speed suspended axles with caliper or wet disk brakes for premium agricultural

tractors.

Special customised applications as CVT transmission

Transaxles powershifts, transmissions and axles with drum or wet disk brakes used in

forklifts with a lifting capacity up to eight tons and in ground support equipments.


10/1610 - Off-Highway

The Leading Providerof Engineered Drive Solutions

Oerlikon Fairfield is a leading provider of engineered gears and drive systems for off-highway

and industrial original equipment manufacturers throughout the world.

With 90 years in the gearing and drive system industry, experience, dependability and reliability

are what make Oerlikon Fairfield a global leader in todays market.



Mining Equipment


Rail and Transportation

Off-Shore Oil and Gas

Wind power

Specialty Industrial

With locations in North America, India, China, and Europe, Oerlikon Fairfield is able to provide

their customers with a localised solution for design, manufacturing and product support like

never before. This global footprint allows Oerlikon Fairfield to continue to grow in new regions

and markets everyday, meeting customers wherever they might be. Innovative solutions and

engineering expertise are what draws OEMs to Oerlikon Fairfield when they are looking for adrive solution to meet their needs.


11/16Off-Highway - 11

The Leading Providerof Engineered Drive Solutions


Oerlikon Fairfield is a leading provider of custom gears, custom assemblies and planetary

drives for a variety of markets all over the globe. Its engineering and technical staff thrives onthe challenging needs in today's applications. From high-horsepower road construction

machinery to light-duty electric motor driven equipment, mobile or industrial drives, our

engineers have the tools and capabilities to provide innovative design solutions to meet the

customer needs.


Custom drive assemblies: from 3000 Nm to over 4 million Nm of output torque capability,

Oerlikon Fairfield has the expertise to meet the most demanding drive system requirements.

The companys custom drive assemblies include the following:

- Custom designed drives for applications ranging from mobile to stationary industrial

machinery.

- Drop boxes, right angle drives, transfer cases, and specialty transmissions

- Differentials and differential carrier assemblies

- Housings and custom drive assemblies

Types: spur, helical, bevel, parallel shaft

For mechanical, electric or hydraulic drive systems

Torque-Hub Planetary Drives: Torque-Hub final drives deliver the torque output and long-

life performance required for industrial machinery and off-highway mobile equipment. Used

with hydraulic or electric motors, Torque-Hub drives offer an effective and reliable solution

for a wide range of drive, swing and lift requirements



Markets


With more than a century of combined experience in propulsion of agricultural machinery,

Oerlikon Graziano and Oerlikon Fairfield offer the quality, innovation and performance required

for broad range of agricultural applications.



Markets


One of the key derivatives of the integration of Oerlikon Graziano and Oerlikon Fairfield into

Oerlikon Drive Systems is the ability to apply a complete drive system for all types of

demanding machinery applications, such as excavating, that requires rotation, propulsion and

traction, or it may require hydrostatic, mechanical or electric drive technology, either way we

have the expertise to tailor a system to meet your needs.

Mining Equipment

Above/Below Ground Mining Oerlikon Drive Systems is well-known for providing OEMs with a

multitude of power transmission and driveline solutions used in the heavy-duty, off-highway

applications such as mining.



Markets

Material Handling

With the broad and experienced capabilities of both Companies, Oerlikon Graziano and

Oerlikon Fairfield cam single-handedly and most cost effectively meet your power

transmission needs in the design of both stationary and mobile material handling equipment.

From gears, axles, transmissions and drives, to everything else imaginable in between,

Oerlikon Drive Systems has the answer.



Markets

Specialty Vehicles & Equipments

Electrical hydrostatic, mechanical, Oerlikon Drive Systems delivers power transmission

solutions of all kinds to OEMs serving the diverse world of specialty equipments.

Drive Axle Systems for city bus applications

Market leader in Italy, number two worldwide, Oerlikon Graziano can supply a wide range of

drive axle systems for city bus applications. Through more than 20 years of development has

acquired an excellent reliability and experience proved by thousands of city buses running in

Europe.


16/16

Oerlikon Graziano SpA

Via Cumiana 14 -10098 Rivoli (Turin-Italy)T +39.011.9570.1 - F +39.011.9594.803

[email protected]

www.oerlikon.com/graziano

Fairfield Manufacturing Co., Inc

U.S. 52 South - P.O. Box 7940Lafayette, IN 47903-7940 USA

T +1 765 772-4000 - F +1 765 772-4001

[email protected]

www.oerlikon.com/fairfield

brochure gear and drive solutions[1]

Documents