brock strunk member council – tcn liaison - sme.org · industry trends &industry trends &...

INDUSTRY TRENDS & DEVELOPMENTSINDUSTRY TRENDS & DEVELOPMENTS

Brock StrunkMember Council – TCN Liaison

Senior Structures EngineerErickson Air-Crane IncErickson Air Crane Inc.

June 5-7, 2011 – Seattle, WA

Design and production donated by:


Comparing Start of 2010 to 2011

37 5%Increase production

14 6%

24.8%

37.5%

Maintain current levels of employment

Maintain current levels of production

11.1%

14.6%

Decrease le els of emplo ment

Increase hiring

4.7%

5.5%

Decrease production

Decrease levels of employment

1.8%Other

0.0% 5.0% 10.0% 15.0% 20.0% 25.0% 30.0% 35.0% 40.0%


Outlook for Remainder of 2011

37.5%Increase production

14 6%

24.8%

Maintain current levels of

Maintain current levels of production

11.1%

14.6%

Increase hiringemployment

4 7%

5.5%

Decrease production

Decrease levels of employment

1.8%

4.7%

Other


0.0% 5.0% 10.0% 15.0% 20.0% 25.0% 30.0% 35.0% 40.0%

Initiatives

70%80%

30%40%50%60%

0%10%20%

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Overall Manufacturing Challenges

33.3%Developing the future

workforce; encouraging bright young minds to choose

29.6%Ability to compete with low-labor cost countries

manufacturing as a career

22.2%Developing today's workforce

to meet the ever changing technology/ production needs

8.8%Ability to innovate

6.2%Other (please specify)

0.0% 5.0% 10.0% 15.0% 20.0% 25.0% 30.0% 35.0%


Trends & Developments in Automated Manufacturing & Assembly

Jim Curry, OpStat Group Inc.www.OpStat.comp


Overview / Introduction

Mobile devices Manufacturing Engineering &Mobile devices

Cloud computing

Manufacturing Execution (MES)

Simulation

Engineering & Manufacturing Management

Simulation

RoboticsStandards


IT Research Projectionsj

• 2013 - 80% of businesses will support a workforce using tablets

• 2014 - 90% of organizations will support corporate apps on personal devicescorporate apps on personal devices

2015 20% f IT l b l 500• 2015 - 20% of non-IT global 500 companies will be cloud service providers


Source: Gartner Group 2011 Projections

IT Research Projectionsj

Revenue from Mobile Apps

$58.0

Revenue ($Billion)

$15 0

2010

$5.2$15.0

2010 2011 2012 2013 20142015


Source: Gartner Group Jan 26, 2011

Compute Powerp• “We are accelerating the Intel Atom product line

t f t th M ’ l b i ito now move faster than Moore’s law, bringing new products to market on three process technologies in the next 3 years ”technologies in the next 3 years. – (Doug Davis, Intel VP & General Manager)

• “Intel seems convinced the best market for theIntel seems convinced the best market for the processor is vertical markets like devices for mobile clinical assistance, retail, and industrial , ,applications”– Geoff Duncan Digital Trends April 11, 2011


Manufacturing Appsg pp


Source: Aegis Manufacturing website

Integration with ERP g

• SAP acquired Sybase in 2010 to developSAP acquired Sybase in 2010 to develop mobile solutions

• Microsoft Dynamics Anywhere mobile apps


Cloud Computing p g

• Software as a Service (SaaS) & Hosted Solutions

• Some advantages: compute power for CAD/CAE & large simulationsCAD/CAE & large simulations

S i d t t f t d• Some issues: data transfer rates, and Product Data Management (PDM)


Product Life Cycle Management (PLM)

Wikipedia: – "The core of PLM is in the creations and

central management of all product data and h h l d hithe technology used to access this

information and knowledge. PLM as a discipline emerged from tools such as CADdiscipline emerged from tools such as CAD, CAM and PDM, but can be viewed as the integration of these tools with methods,integration of these tools with methods, people and the processes through all stages of a product's life."


What is happening in Standards?pp g

• NIST interoperability initiativesNIST interoperability initiatives– Medical devices

Metrology– Metrology– Robotics & automation

• http://www nist gov/el/isd/cs/imrais cfm• http://www.nist.gov/el/isd/cs/imrais.cfm

SME / NIST collaboration on standards– SME / NIST collaboration on standards development/dissemination and technology assessment


assessment

What is happening in Simulation?pp g

• 3D simulations

• More comprehensive business rulesMore comprehensive business rules

E t ith t l h E l• Easy to use with tools such as Excel

• NIST simulation portal– http://www.nist.gov/simulation-portal.cfm


p g p

What is happening in Robotics?pp g• Robotic Industries Association Jan – May 2011

2010 “R b ti C i P t B t Y Si 2007”– 2010 “Robotics Companies Post Best Year Since 2007” +39% vs. 2009

– “Industry Is Optimistic in 2011” “Orders Surge 31% inIndustry Is Optimistic in 2011 Orders Surge 31% in 1st Qtr of 2011” from”

• automotive industry +64% metals sector +73%• metals sector +73%

• life sciences/pharmaceutical/biomedical +61%.

– “203,000 industrial robots in US; ~1million worldwide”

• NIST Intelligent Robotics projects & portal– http://www.nist.gov/robotics-portal.cfm


http://www.nist.gov/robotics portal.cfm

Digital Factory Integration at P&Gg y g• Keys to success

– 3D layouts everyone can understand– Fast, easy to prepare simulations– Reliability algorithms integrated into simulation– Standards-based CAD files

• Results– Productivity +6% 2000-2010oduct ty 6% 000 0 0– Space & material handling +33% – Design confidence planning cost improved


Design confidence, planning, cost improvedSource: Brad Whitmore, Technology head P&G Computer Aided EngineeringSiemens Corp. website

Members’ Inputs on AutomationpFlexible

Manufacturing &Robotics &

Simulation – lean Manufacturing & Assembly

-End of Life Design-Access to Medical M t i l R f

Simulation – lean, welding,

machining, NPD

MaterialsReference

Smart Devices:-Issue work orders

& schedules/

Vision Systems for Inspection

-Troubleshoot/ alert systems-Initiate/monitor FEA simulations

for InspectionLab software integration


FEA simulations

Thank you!Thank you!

Jim Curry www.OpStat.comwww.OpStat.com



Forming & Fabricating C itCommunity

Gary Gathen, CTO, G Corp

June 2011


June, 2011

FFC Technical Group Chairsp

• Hydroforming – Serhat Kaya• Lean Tool & Die Making – Gary Gathen• Metalforming Simulation – Jon BrouwerMetalforming Simulation Jon Brouwer• Nontraditional Cutting – Elsayed Orady

St i & Di E i K ( ti )• Stamping & Dies – Eric Kam (active)• Tube & Pipe (closed)• Welding Fabrication – Viwek Vaidya• MIRM – Tina Brudnicki


MIRM Tina Brudnicki

FFC Chairs & Advisors

Gary Gathen, Chair, FFCBrian Peshek, Vice Chair, FFCCharles Caristan, Advisor, Past ChairCharles Caristan, Advisor, Past ChairJoe Hough , AdvisorSubramaniam Manivannan AdvisorSubramaniam Manivannan , AdvisorDean Phillips , AdvisorTi W lb Ad iTim Welbaum , AdvisorZeev Zimerman , Advisor, Past Chair


The Economy: Impact on FFCy p

• Offshoring to LLCs (Low Labor CostOffshoring to LLCs (Low Labor Cost Countries) has decimated US firms

• Corporate executives unaware of bottom• Corporate executives unaware of bottom line impact of offshoringD t it t k b k t i h t• Detroit automaker bankruptcies hurt many

• Half of Michigan tool shops have closed(Some companies are starting to re-shoreto North America for many reasons)


y )

Survey Results

• Few firms and industries using Lean SixFew firms and industries using Lean, Six Sigma, TOC … as a total system approach

• Some are trying a little Kaizen event here• Some are trying a little Kaizen event here, a partial 5S there, a few shadow boards, …Wh th ti iti d ’t bl t• When these activities don’t measurably put dollars on the bottom line, Lean and other

th d l i t b dmethodologies get a bad name.


Forming simultion exampleg p

L dLead time

Forming Clit

y et

s Forming Process

Cost

Qua

Targ

e

FunctionJune 5-7, 2011 – Seattle, WA

Function

How good is good enough?How much effort should we spend pursuing perfection?How much effort should we spend pursuing perfection?

Tryout time Ramp-up time

Surface quality

Dimensional

Production cost

Material costDimensionalaccuracy

Feasibility

Material cost

Tooling cost

Part geometry Part material


Single simulation = one safe partRobustness = multiple conditionsRobustness = multiple conditions


New Technologies/Innovationsg• Push button die design

– Input: Strip layout– Push the button to execute– Output: Completed progressive dies design– 80 hours into 37 seconds


New Technologies/Innovationsg• Angle measurement system for press

b kbrakes


New Technologies/Innovationsg• 1000 ton triform sheet hydroform press


New Technologies/Innovationsg• Power Trac—compact seam tracking

t f b ti ldisystem for robotic arc welding


Thank youyfor staying awake!

Gary Gathen, G Corp


Questions?Questions?



Industrial Laser CommunityIndustrial Laser CommunityNeil S. Ball, Directed Light Inc.


Industrial Laser Communityy

• Establish a means to promote laser technology inEstablish a means to promote laser technology in North America with high intensity by educating the market and advancing the laser technology base

• The ILC Technical Communities:• Laser Cutting• Laser Welding • Laser Drilling• Laser Marking • Laser Surface Treatment


Overview/Introduction

• The Industrial Laser is the most excitingThe Industrial Laser is the most exciting and versatile Machine Tool of the 21st

CenturyCentury.• Aerospace, Automotive, & Medical Device

applications continue to growapplications continue to grow.• Technological advances of Diode, Disk,

d Fib L ti t iand Fiber Lasers continue to increase performance and reduce cost.


Overview/Intorduction


Key Technologies/Innovationsy g

• Remote CuttingRemote Cutting • Hybrid GMAW/Laser Welding


Key Trendsy

• Laser Additive Manufacturing is gainingLaser Additive Manufacturing is gaining momentum.

• This includes metal deposition cladding• This includes metal deposition, cladding, heat treating, & rapid prototyping.P d t i l d F18 fi ht i D ill• Products include F18 fighter wing, Drill Heads and Bits for oil and natural gas

l ti t d t l i l texploration, to dental implants.


Industry Changesy g

• The Laser industry has finally showed upThe Laser industry has finally showed up on Wall Streets Radar Screen

• All time share price highs for IPGP RSTI• All time share price highs for IPGP, RSTI, IIVI, & COHR


Looking to the Futureg

• The future is bright! However tight credit isThe future is bright! However tight credit is still limiting capital equipment investment.

• Solar/Photovoltaics Battery & Energy• Solar/Photovoltaics, Battery & Energy Storage, Wind Turbine, and other green energy industries rely heavily on laserenergy industries rely heavily on laser technology for manufacturing their productsproducts.


Questions?


Thank you!Thank you!Neil S. Ball, Directed Light Inc.Neil S. Ball, Directed Light Inc.



Machining/Material RemovalMachining/Material Removal

Dave Davidson DeburringDave Davidson, Deburring Solutions


Machining/Material Removal Technical Community (MMR)Community (MMR)• Community mission statement: The y

Community coordinates technical groups (see list below) that discuss, explore and advance ideas related to cutting processes and machining systems The MMRcutting processes and machining systems. The MMR Community also offers opportunities for learning, networking and collaborating with industry peers.

• Abrasive Cutting Processes• Cutting Tools & Tooling Systems• Deburring, Edge Finishing & Surface Conditioning• Machining Alternative Materials• Machining Processes & Systems• Metalworking Fluids



• Adaptive machining (in use now)Adaptive machining (in use now) • In situ vibration (modal stability) analysis for

optimium metal removal rates without tool pchatter. Real time feedback

• Diamond and diamond coated tools for indefinite tool life. (in use now)

• Machining with carbon dioxide - near nil carbon foot print, greatly extended tool life, faster cycle times, very green. (in use now)

• SOURCE: SME member: Gary Rodak Machining Efficiencies www machiningefficiencies com


• SOURCE: SME member: Gary Rodak, Machining Efficiencies, www.machiningefficiencies.com

Key Trend: Continued Move to Advanced Manufacturing:Continued Move to Advanced Manufacturing:

• “Advanced Manufacturing makes extensive use of gcomputer, high precision, and information technologies integrated with a high performance work force in a production system capable of furnishing aproduction system capable of furnishing a heterogeneous mix of products in small or large volumes with both the efficiency of mass production and the f f fflexibility of custom manufacturing in order to respond rapidly to customer demands.

• Paul Fowler from the National Council for Advanced Manufacturing.g• FROM: President’s Council on Science and Technology: White

Paper on Advanced Manufacturing Questions


Finishing for Performance: Part of the Advanced Manufacturing TrendAdvanced Manufacturing Trend

High Energy and High Intensity Finishing being used at machine shop level tomachine shop level to remove machining and tooling marks from critical parts such as these miniature camera housings for medical application.application.


Centrifugal Processingg g


Demanding Finishes, High Speedg g p


High Intensity Surface Finishg y


Isotropic Surface Finish for Lifep


Finishing for Performanceg


Turbo-Abrasive Machining: A Finishing/Machining InnovationFinishing/Machining Innovation



• Many machining operations are beingMany machining operations are being challenged because of a lack of skilled machinists in the work-forcemachinists in the work force

• SME and others are targeting youth in the K 12 range to develop interest inK-12 range to develop interest in manufacturing and engineeringN d t f th d l t diti l• Need to further develop non-traditional education such as AJACS


The Future of Machining/Manufacturing

Robot Wars Prepare Kids For Manufacturing Jobsby CHRIS ARNOLDby CHRIS ARNOLD

When I came into high school

May 31, 2011

When I came into high school, I had no idea what I wanted to do, but getting into [robot wars] definitely interested me in the engineering aspect of things.- Dakotah Cleaver, high school senior


school senior

Machining Apprenticeships in WA

• The Aerospace Joint Apprenticeship Committee (AJAC) connects many individuals and organizations to provide skills for the future.y g p

• Employers provide on-the-job training through journey level workers• Apprentices commit to fulfilling the apprenticeship program

requirements including off-hours classroom trainingrequirements including off hours classroom training• Schools, community colleges, and industry training centers in

Washington State provide off-hours classroom training• The State of Washington provides the official certification for• The State of Washington provides the official certification for

apprentices who complete the program, provides support to the apprenticeship committee, and supports apprentice recruitment efforts


efforts

Insert Company logo here


Dave Davidson, Deburring SolutionsDeburring Solutions



Manufacturing Education & R hResearch

Venkitaswamy RajuVenkitaswamy RajuVice Chancellor

VIT U i it V ll I diVIT University, Vellore, India


Agenda

Manufacturing Education and Research

G f CGlobal Manufacturing Competitiveness

US Manufacturing CompetitivenessUS Manufacturing Competitiveness

Challenges for Manufacturing ProfessionalsChallenges for Manufacturing Professionals


Growth of Accredited Manufacturing Programs (USA)

Y Mf E Mf T h T t lYear Mfg Eng Mfg Tech Total

1980 3 21 241980 3 21 241990 10 41 512000 22 49 71 2002 25 48 732010 23 34 57


Support for Higher Education (2009)


Growth of College Education 2010 – 2030 ( in millions )

140

100

120

140

60

80 2010

2030

0

20

40

0India China EU USA


Trend in the Growth of Masters Level Programs in China

654 286

700,000

654,286

500,000

600,000AdmissionGraduatesStudent Enrolment

300 000

400,000

273,002

127,331

200,000

300,000

0

100,000

1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004


Trend in the Growth of Doctoral Level Programs in China

165,610160 000

180,000

120,000

140,000

160,000

AdmissionGraduatesStudent Enrolment

80,000

100,000

53,284

23 446

40,000

60,000

23,446

0

20,000

1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004


Drivers of Global Manufacturing Competitiveness ( 2010 )

• Highlight any significant companyHighlight any significant company, organization, or people changes

• Significant regulation changes specific to• Significant regulation changes specific to your area


Manufacturing Competitiveness Drivers (2010)


Manufacturing Competitiveness Drivers ( Contd)


Global Manufacturing Competitiveness Index ( 2010 )


Projected Global Manufacturing Competitiveness Index ( 2015 )


So What are the Issues for theSo What are the Issues for the Manufacturing Community?g y


What are the Issues for the Manufacturing Professionals?

Manufacturing Competitiveness: North American View ( 2010)Manufacturing Competitiveness: North American View ( 2010)


Drivers of Manufacturing Competitiveness: South American View (2010)


So What are the Issues for the Manufacturing Community?the Manufacturing Community?

• Talent

T h l• Technology

• Technology and Manufacturing Policies• Technology and Manufacturing Policies


What Manufacturing Policies are we concerned? (USA - 2010)


So What are our Challenges?

For Educators:

Talent and Technology

For SME:

Technology and Manufacturing Policies


Manufacturing Education and Research:Opportunities and Challenges in the Global ContextOpportunities and Challenges in the Global Context

Questions?


VIT University, Vellore, IndiaVIT University, Vellore, India

Thank you!

V.RajuVIT University, Vellore, India



Plastics, Composites & CoatingsPlastics, Composites & Coatings

Louis DorworthLouis DorworthAbaris Training Resources



Plastics, Composites & Coatings C it (PCC)Community (PCC)

Louis C DorworthLouis C. DorworthDivision Manager-Direct ServicesAb i T i i R IAbaris Training Resources, Inc.

Reno, Nevada


Plastics, Composites & Coatings Community (PCC)Coatings Community (PCC)• Mission Statement:• Mission Statement:

– To facilitate and promote education, networking and collaboration between a diverse membership for the purpose of

fleveraging the capabilities of emerging plastics, composites, and coatings.


Plastics, Composites & Coatings CommunityCoatings Community• Tech groups within our community:Tech groups within our community:

– Composites Manufacturing: Chair - Lou Dorworth– Injection Molding: Chair - Scott SkurdalsvoldInjection Molding: Chair Scott Skurdalsvold – Plastics Tool & Mold Design: Chair - Wayne Hertlein– Finishing Processes: Chair - Brock Strunk

• Steering committee: Chair - Brock Strunk– MIRM – Jane Wellingtong


Plastics, Composites & Coatings Community (PCC)Coatings Community (PCC)• Related industries:Related industries:

– AerospaceWind Energy Manufacturing– Wind Energy Manufacturing

– Motorsports & AutomotiveCivil Engineering/Infrastructure– Civil Engineering/Infrastructure

– Military/Department of DefenseS ti G d– Sporting Goods

– Medical Products



• New & Emerging Technologies:New & Emerging Technologies:– Materials

Manufacturing Processes– Manufacturing Processes– Molds/Molding Methods

Coatings– Coatings



• Benzoxazine Resin MatricesBenzoxazine Resin Matrices– Structural applications

Tooling applications– Tooling applications• Engineered Thermoplastic Composites

– Primary structures– Interiors

• Aircraft• High Speed Transportation


Henkel Epsilon™ - Benzoxazine Resin

• Ambient shipping and storage• Material costs comparable to Epoxy

Benzoxazine vs. epoxy• Lower cure shrinkage and heat• Material costs comparable to Epoxy

• Process equivalent to Epoxy • Excellent FST performance

Lower cure shrinkage and heat release (Low exotherm)

• Higher hot/wet performance• Inherent FST characteristicsInherent FST characteristics

Benzoxazine vs. phenolics• No microcracks

HenkelBZ R iEpoxy • No microcracks

• No water generated

B i BMI

G1C

BMI

BZ ResinEpoxy

Phenolic Benzoxazine vs. BMI• Lower cure temp and shorter

cure timeL t

350250180100

Phenolic


• Lower cost• Higher toughness

Hot/Wet Tg, oF

Resin Toughness vs. Temperature600

400

500

1C (J

/m2 ) 99120

300

Toug

hnes

s G

99110 with99900 Binder

LM41005

100

200

Frac

ture

T

0

100

100 120 140 160 180 200 220

Henkel Benzoxazine Resins

Epoxy and BMI Resins

99110


Wet Tg (ºC)

94

Henkel Benzoxazine Resin Innovations

2010 JEC Paris Innovation Award FinalistHenkel Benzoxazine Resin structural prepregAi b / H k l / T h TAirbus / Henkel / Toho Tenax

2011 JEC Paris Innovation Award FinalistH k l B i R i t liHenkel Benzoxazine Resin tooling prepregGKN / Henkel / Airtech International


Engineered Thermoplastic CompositesComposites• Fiber Reinforced Thermoplastics (FRTP’s)Fiber Reinforced Thermoplastics (FRTP s)

– Structural Components:• Aerospace• Aerospace• Automotive• High Speed Transport g p p


G-650 Rudder-CFTP Structure

Arnt Offringa (director R&D Fokker Aerostructures)


Induction Welding of TP’sg


SuperBus Electric Transportp p

Heavy use of advanced composite TS & TP materials throughout the structure.


y p g

Key Trendsy

• Focus on Out of Autoclave (OoA)Focus on Out of Autoclave (OoA) manufacturing of large structures.

• Up scaling “Additive Manufacturing” tech• Up-scaling Additive Manufacturing tech. • Ultra-high temperature materials.• Nano scale materials, processes, products.• Ultra-high conductive materials for use in g

Electromagnetic (EMI) shielding and Lightning Strike Protection (LSP).


g g ( )

Industry Changesy g

• Focus in the US & Europe on “Green”Focus in the US & Europe on Green facilities, materials, and manufacturing processesprocesses.– Includes environmentally friendly buildings,

the use of natural lighting solar energy tempthe use of natural lighting, solar energy, temp controls, etc.

– Natural bio-resins & fibers useful for a varietyNatural bio resins & fibers useful for a variety of applications



• The primary challenge in the development p y g pof new polymeric materials lies the conversion to renewable (bio) resources ( )from petroleum based products.

• Larger & more complex molded compositeLarger & more complex molded composite structures are on the horizon.– Boeing 787 and Airbus A-350 aircraftBoeing 787 and Airbus A 350 aircraft– Bridges, sea walls, explosion containment

walls for electrical transformers, etc.


walls for electrical transformers, etc.

Thank you!Louis C. Dorworth

Division Manager Direct ServicesDivision Manager-Direct ServicesAbaris Training Resources, Inc.

Reno, Nevada



Product and Process Design & ManagementDesign & Management

William A Estrem Ph DWilliam A Estrem Ph.D.Metaplexity Associates LLC


Our Vision

T b ib t it f tiTo be a vibrant community of practice around enterprise-wide manufacturing

k l dknowledge


Our Tech Groupsp

• Computers and Automated SystemsComputers and Automated Systems• Lean Manufacturing Enterprise

– Human Side of LeanHuman Side of Lean– Lean Maintenance Reliability– Lean to Green Sustainability– Lean Tool & Die Making

• Manufacturing Leadership Institute• Product Lifecycle Management


Industry Landscapey p

• PositivePositive– An economic recovery is underway

North American Automobile Industry is– North American Automobile Industry is recovering

• Minuses• Minuses– Continued U.S. real estate market decline

W k l t th– Weak employment growth– Government gridlock on key policy issues


Technology Landscapegy p

• Flatter leaner networked organizationsFlatter, leaner, networked organizations• Increasing collaboration

C ti f l• Co-creation of value• Big data and analytics• The semantic web• The smart gridThe smart grid• Clouds


The rise of the networked enterprise

• AgilityAgility• Capability

C h• Coherence



• Service OrientationService Orientation– Service Oriented Architectures– Unified CommunicationsUnified Communications– Mobility

• CloudsClouds– Platform as a Service– Applications as a Service– Applications as a Service– Anything as a Service



• CollaborationCollaboration– Rich immersive tools are becoming mainstream– Increasing virtualizationIncreasing virtualization– Improved orchestration



• Social mediaSocial media– Pros

• Hearing the voice of the customer• Hearing the voice of the customer• More rapid communications

– ConsCons• Productivity losses• Security threatsy



• The Smart GridThe Smart Grid– Intelligent utilization of resources

Closed loop– Closed loop– Adaptive

Resilient– Resilient



• The emerging technologies are changing howThe emerging technologies are changing how we design products and processes

• Collaboration and Social media are enabling gmore rapid development

• Global social, economic and environmental ,forces will change organizations

• New approaches to management and leadership are required


Summaryy

• The PPDM Technical Community hasThe PPDM Technical Community has several tech groups that are working on these challengesthese challenges

• There are other challenges that we could addressaddress

• We welcome your participation in our t t h i t t icurrent tech groups or your interest in

establishing new ones!


Questions?Quest o s



William A. EstremMetaplexity Associates LLCMetaplexity Associates LLC



RAPID Technologies & Additive M f t i (RTAM)Manufacturing (RTAM)

Andy ChristensenAndy ChristensenMedical Modeling Inc.


RTAM Tech Groupsp

• 3D Imaging3D Imaging• Direct Digital Manufacturing

N f t i• Nanomanufacturing• Medical Applications• Education & Information Exchange


RTAM Steering Committeeg Andy Christensen

Medical Modeling Jung Lowe

IBEM CorpMedical Modeling Denis Cormier

RITV C t

IBEM Corp Colleen Wivell

MaterialiseD id L i h Vesna Cota

Tyco Electronics Canada Francisco Medina

David LeighHarvest Technologies

Greg MorrisUTEP

Terry HoppeStratasys, Inc.

Morris Technologies, Inc. Brent Stucker

University of Louisvilley , Mary Kinsella

Air Force Research Lab Graham Tromans

Loughborough University Jane Wellington


SME


• New materials/processesNew materials/processes• Mainstream applications of AM

ASTM F42 ff t• ASTM F42 effort• Trends in personalization• Industry consolidation• FDA approvals for medical AMFDA approvals for medical AM


New Materials/MachinesNew Materials/Machines


Objet Technologies2 New Printers2 New Printers

Objet24 Personal PrinterObjet24 Personal Printer- 240 x 200 x 150mm ( 9.45 x 7.87 x 5.9 in)- 28 micron high resolution printing- VeroWhitePlus Opaque material

Objet30 Desktop 3D Printer- 300 x 200 x 150mm ( 11.81 x 7.87 x 5.9 in)- 28 micron high resolution printing

V (Whit Pl Bl Bl k & G )- Vero (WhitePlus, Blue, Black & Grey)- DurusWhite Polypropylene-like material


Huntsman

Creaxia Produxia, a prototype parts specialist based in Coignieres, Francepurchases first Huntsman Digitalis system


New Machine: EOS M 280

New: EOS NickelAlloy IN625New: EOS NickelAlloy IN625- High Tensile Strength- Good Corrosion Resistance- Easy Processability


New Machine: Concept Laser Mlab Cusing

Released IDS 2011 and Baselworld 2011

3 optional build chambers:50 X 50mm, 70x70mm or 90 x 90mmeach with 80mm in Zeach with 80mm in Z

Stainless steelCobalt chromeY ll d Whit G ldYellow and White GoldSilver ( second half 2011)


New Machine: VoxelJet

March 2011March 2011

VoxelJet Launches New 3D Printing SystemVX4000

4x2x1 Mtrs Build Capacity

Increase In Speed x3

Sand System For Metal Casting M ld d M d lMolds and Models


AM Technologies Going “Mainstream”

• Freedom of Creation• Freedom of Creation, Shapeways

• iMaterialiseiMaterialise• Biomet, Zimmer, DePuy,

Smith & NephewSmith & Nephew• Explosion in Dental


Mainstream Media Attn


ASTM Committee F42 on Additive Manufacturing TechnologiesManufacturing Technologies

• SME and members have played a majorSME and members have played a major role in getting this going

• ASTM’s objectives philosophy and• ASTM s objectives, philosophy and approach closely match our needs

W (th Additi M f t i it )– We (the Additive Manufacturing community) supply the experts ASTM provides the infrastructure– ASTM provides the infrastructure


ASTM F42

• Key Terminology y gyApproved – 28 definitions 8 de o s

•• New AMF File New AMF File Format approvedFormat approvedFormat approvedFormat approved

•• Final balloting of Final balloting of T tiT tiTesting Testing TerminologyTerminology


FDA Approvals for AM Productspp

• Plastics (all custom patient-specific)Plastics (all custom, patient specific)– Guides for knee surgery

Dental “systems”– Dental systems• Metallic Implants

( ff th h lf)(off-the-shelf)– Spinal fusion devices– Revision hip devices


Additive Manufacturing for ImplantsAdditive Manufacturing for Implants


3D Imaging: Consumer Level3D Imaging: Consumer Level


Kinect: In-Home 3D Imagingg g

Accessory to the Xbox 360 from Microsoft Introduced November 4th 2010 (Project Natal) Holds Guinness World Record for "fastest selling consumer

electronics device“ EVER! (over iPhone, iPad, and iPod!!!) Sold 8M units in first 60 days and 10M units as of March 9th! Principal: IR structured light, IP from Israeli firm PrimeSense Real-time 3D imaging for under $150 retail price!!Real time 3D imaging for under $150 retail price!! Hackers around the world exploited the open USB connection 100’s of amazing Kinect “hack” apps: controlling robots, augmented

reality, music, art, mass customization to AM!reality, music, art, mass customization to AM!


Kinect Puts 3D Imaging in Homes Room scanning CAD Controller Personalized AM gifts


AM Industry Consolidationy

• Mostly seen in US marketMostly seen in US market– 3D Systems purchases 14 co’s since 2010

Stratasys Materialise also purchasing– Stratasys, Materialise also purchasing• Ex-US also seeing some movement

f G– MTT UK splits from MTT Germany– Renishaw purchases MTT UK – April 2011


RAPID Art Galleryy


“Spiral Twins”p


Erica L. FinkowskiTemple University


Andy Christensen, Medical Modeling Inc. (Golden, CO)Medical Modeling Inc. (Golden, CO)


brock strunk member council – tcn liaison - sme.org · industry trends &industry trends &...

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