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Auto-Conforming Ergonomic Chair Product Presentation and Demo Brought to you by September 29, 2006

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Page 1: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

Auto-ConformingErgonomic Chair

Product Presentation and Demo

Brought to you by

September 29, 2006

Page 2: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 2

Introduction• Meet our team• Why use an ergonomic chair?• The problem and current solutions• The ACE Chair solution• Our design• Conclusion • Things we learned• Q&A• Demo

Page 3: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 3

The Accomodarsi Team

Eric Lee – CFOEric Leung – CTO Jennard Dy – COO Stephanie Fung – CEO

Page 4: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 4

What is an Ergonomic Chair?• “…exhibits good design

so as to maximize productivity by reducing fatigue and discomfort.”

• Supports body when seated

• Dimensions are adjustable to fit user and workspace

• Better fit than a non-adjustable chair

Page 5: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 5

Why Should I Use an Ergonomic Chair?• Office jobs sitting at a desk for

long periods• Work-related musculoskeletal

disorders cost over $45 billion to employers annually

• “An ounce of prevention is worth a pound of cure”

Page 6: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 6

The Problem

Ergonomic chair users continue to experience

discomfort

Page 7: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 7

The Problem• Adjusting chairs is prone to user

error1. Could forget to adjust2. Difficult to find adjustments3. Complex adjustment process4. Fit could still be improvedImproper fit of ergonomic chairs

Page 8: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 8

The Problem• Can’t we just change our habits?

I forgot to adjust it.

I didn’t adjust it properly.

Takes too much time and effort!

I just don’t care.

Page 9: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 9

The Market• Multi-user desk environments

• Home office• Call centres• Conference rooms

• $3 billion/year spent on office chairs in the US

Page 10: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 10

Current Solutions

Aeron chairby Herman Miller

Freedom chair by Humanscale

Leap chair by Steelcase

Page 11: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 11

• Hire an ergonomist

• Train the user

Current Solutions

Page 12: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 12

Current Solutions

Page 13: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 13

The ACE Chair• Auto-Conforming Ergonomic Chair• On demand, one-touch adjustment• Intelligent feedback-controlled

movements• Electronic user-sensing

Page 14: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 14

Prototype Features• 3 electronic adjustments

• Lumbar height• Lumbar size• Armrest height

• 2 mechanical adjustments• Seat height• Footrest

Page 15: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 15

Prototype Features• 2 modes: Automatic and manual• Contour seat with waterfall edge• One-handed adjustment• Simple, easy-to-use interface• Safety mechanisms• Firmware upgradeable

Page 16: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 16

User InterfacePower buttonon the sideminimizesaccidentaltoggling

Press in forauto mode.Un-pressfor manualmode.

Turn dial toadjust size of lumbar support Adjust height

LCD displaysstatus messagesand error logs

Choose lumbar heightorarmrest heightadjustment

Page 17: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 17

Using the ACE Chair1. Sit down and power on2. Make sure back is straight and

forearms are above the armrests3. Press Mode button to enter auto

mode4. Relax as the chair moves to home

position and then auto-adjusts.• After homing, armrests will rise.• Lumbar support will rise and inflate• Takes about 2 minutes

5. Enjoy the comfort of the ACE Chair

Page 18: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 18

Benefits• One size fits all• Save time

• 2 min auto-adjust• Work in comfort• Good for posture

and health• It’s cool!

Page 19: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 19

System Overview

Page 20: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 20

System Components

Page 21: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 21

Lumbar Size Subsystem

Page 22: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 22

Armrest Height Subsystem

Frontview

Sideview

Page 23: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 23

Lumbar Height Subsystem

Backview

Page 24: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 24

Safety Mechanisms• Hardware

• Pressure safety valve• Fuses and circuit breakers• Limit switches• Brownout reset

• Software• Pressure monitoring• Current sensing• Emergency shutdown• Watchdog timer

Page 25: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 25

Software• RTOS running 13 concurrent tasks• Algorithms

• Determine correct lumbar and armrest height

• Determine correct lumbar size• Equalize armrest height• State machine to handle transitions

between adjustments• Error logging to EEPROM

Page 26: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 26

Pricing•Projected cost per unit

•Suggested retail price: $1800

Mechanical parts $350

Electronics $250

Air system $100

Manufacturing $200

Total $900

Page 27: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 27

Product ComparisonExisting

ergonomic chairs

ACE Chair

Auto-adjustsInvites user to

adjustPrior training

required Yes Little to none

Time required to make adjustments

Depends on experience Short

Price $600 - $1400 $1800

Coolness factorLow to

medium Very high!

Page 28: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 28

Conclusion• Buy an ergonomic chair• Need an easier way to adjust chairs• Buy our ergonomic chair• Proof-of-concept prototype

demonstrates• Short learning time• Quick and easy to adjust

Page 29: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 29

• Ergonomics• How to adjust a chair properly

What We Learned

• Using machine shop tools• Metal and woodworking• Air systems and solenoids

Computer andPhysics engineering students

Mechanicaldesign+ =

Page 30: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 30

What We Learned• Precautions

against EM noise• Optocouplers• Designing for

safety• Team software

development• RTOS on a

microcontroller

Page 31: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 31

What We Learned• Sourcing parts cheaply

Page 32: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 32

What We Learned• Soldering surface mount components

Page 33: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 33

What We Learned• Prototyping using chips with many pins

Page 34: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 34

• Trying to do a project while everyone is on coop

• Scoping out the project• Time estimation• Staying on budget

What We Learned…the Hard Way

Page 35: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 35

Stats• 3120 person-hours• 20 000 lines of code • 101 sleepless nights• > 70m of wire • 700 solder joints• 24 deferral forms submitted• Number of times friends have asked

“Is the chair done yet?” …too many.

Page 36: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 36

Acknowledgements• Dr. Andrew Rawicz• Mike Sjoerdsma• Brad Oldham• Saeed Hamid• Daphne Leung (SFU Kinesiology)

• Russell Booth (Emily Carr Institute)

• Mrs. Leung• The elves who magically fixed

things while we slept

Page 37: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 37

Acknowledgements• Ergonomics advice

• Anne-Kristina Arnold (SFU Kinesiology)

• GF Strong Clinic• Mechanical design input

• Gary Houghton (SFU Engineering)

• Hendrik Van Der Wal (SFU Science Machining Centre)

• Electronics advice• Derek Pyner and Henry Leung

(Pacific Design Engineering)

• Financiers• ESSEF• Wighton Fund

Page 38: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 38

Acknowledgements• Parts and equipment

• Ashkan Ziabakhshdeylami• Chris Martens• Wayne Chen• Bob Eakin and Westmark Electronics• Texas Instruments• Maxim Integrated Products• Freescale Semiconductor• Arrow Electronics• FreeRTOS• HCCC

Page 39: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

Questions?

Page 40: Brought to you bywhitmore/courses/ensc305/... · • Parts and equipment • Ashkan Ziabakhshdeylami • Chris Martens • Wayne Chen • Bob Eakin and Westmark Electronics • Texas

September 29, 2006 Copyright © 2006 Accomodarsi Solutions 40

Demonstration• Manual mode• Auto mode• Safety features• Questions