brovedani group company profile...1973 2020 pilot project additive manufacturing 2002 entry into the...

BROVEDANI GROUP

COMPANY PROFILE

© BROVEDANI GROUP S.P.A. – All rights reserved. January, 2020

© BROVEDANI GROUP S.P.A. – All rights reserved.

Group organization


Since 1947 Brovedani is a global partner in the multi-technological

challenge from the series production of precision mechanical

components to the construction of special machines.

HIGH VOLUMESMID - LOW VOLUMES

SPECIAL MACHINES

& AUTOMATIONS

FOR MODERN FACTORY

Core business


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Employees

Investments

2021 2022

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Finance – Revenues & employees up to 2023

2023


Finance – Investments 2008-2023

153 Mln

R&D Investments from 2008

18 Mln

20,9

11,5

18

17

12

9,7

9,2

14,7

12,8

14,5

13

12,8

6,1

12,2

8,1

8,4

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2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018

2019

2020

2021

2022

2023

Investments 2008-2023 in Mln €


MISSION:We can apply excellence methodology to serve industry offering high precision mechanical parts, producing low and high volumes and realizing automations and special machines to assure the highest quality standards. Our flexibility, willingness to grow, interdisciplinary, sharing of values and global footprint assure a borderless partnership for our customers.

VISION:A leading company supplying solutions based on state of the art technologies, present all over the world where precision mechanics and reliable automated process are a critical success factor.

VALUES:In order to sustain our efforts towards innovation, we need an inner spirit, a work ethic that we call Brovedani values:

We work as a team Continuous improvement A safe and healthy workplace Partnership Personal growth

Mission, vision & values


1947

Foundation: opening of a small machine shop in the Pordenone area

Brovedani is acquired by B. Zollia

1972

Entry into the Automotive Industry

1978

New Site: Modugno

(Bari)

1995

New site in Mexico to serve the NAFTA region

2009

Differentiation strategy

1985

Production of micro-componentsfor computer hard disk drives

KEY MILESTONES GOING FORWARD

Internationalization

Technological deployment

Key milestones

Production Home appliance parts

1973 2020

Pilot project Additive

Manufacturing

2002

Entry into the Truckbusiness

Fretor S.r.l. & Mondial

F.A.C.E.R.T. S.r.l. join Brovedani Group

2018

Entry into the

gasoline injection

systems market

Brovedani

technologies include

laser welding,

localized hard chrome

deposits and high-

vacuum annealing

New site in SlovakRepublic to serve the Eastern Europe region

2004

1991 1998

First

Common Rail

module

production for

Diesel

systems


GLOBAL COVERAGE OF THE MARKET

Over 200 customer locationsEU

NAFTA

ASIA

Localization

Deliveries in more than 40 countries


GLOBAL COVERAGE OF THE MARKET

Over 200 customer locations

Deliveries in more than 40 countries

EU

NAFTA

ASIA

Localization

ITALY

BRANDIZZO - TORINO

PIEVE D’ALPAGO – BELLUNO

SAN VITO AL TAGLIAMENTO - PORDENONE

SAN VITO AL TAGLIAMENTO – PORDENONE

MODUGNO - BARI


1) Based on consolidated management accounts prior to annual audit

Revs [EUR m]1)

10,7

26,1

Revs [EUR m]1)

Plant 1 San Vito al Tagliamento

Galanta

Slovakia

Size: 19,200 m²

Covered area: 10,100 m²

Employees: 260

Production volumes: 58.5 m

Modugno

Bari

Size: 26,500 m²


Employees: 51


Plant 2 San Vito al Tagliamento

Queretaro

Mexico

Size: 30,000 m²


Employees: 223


14,2

Revs [EUR m]1)

26

Revs [EUR m]1)

23,9

Size: 37,800 m²


Employees: 205


Size: 9,800 m²


Employees: 160


Revs [EUR m]1)

Size: 3,000 m²


Employees: 42

Special machine production

Fretor s.r.l.Alpago

Revs [EUR m]1)

6

Fretor s.r.l.San Vito al Tagliamento

Size: 3,800 m²


Employees: 14

Special machine productionRevs

[EUR m]1)

5,1

Mondial F.A.C.E.R.T.

s.r.l.

Brandizzo

Size: 2,800 m²


Employees: 45

Production volumes: 21 m

Revs [EUR m]1)

5,0

Localization – plants detail


Damiano

Breda

General Manager

Manufacturing

Brovedani Slovakia

In Brovedani

since 2002

Francesco

Centaro

General Manager

Manufacturing

Brovedani Mexico

In Brovedani

since 2006

Emanuele

Mellino

Operations

Director

Brovedani Italy

In Brovedani

since 2020

Alberto

Zanin

Quality &

Environmental

System Director

In Brovedani

since 2001

Giuseppe

Mainardis

Process Design

& Development

Director

In Brovedani

since 1998

Francesco

De Luna

Sales & Business

Development

Director

In Brovedani

since 2003

Ivano

Dreon

CFO

In Brovedani

since 2005

Jury

De Col

CEO Fretor s.r.l

In Fre tor since

1993

Marco

Pecchio

CEO Mondial

F.A.C.E.R.T. s.r.l.

In Mondial FACERT

since 1980

Sergio

Barel

CEO

In Brovedani

since 1994

Renato

Mascherin

CEO Brovedani

Slovakia & President

Brovedani S.p.A.

In Brovedani since 1972

Organization - management


QUALITYZero defects approach.

FINANCEA solid private owned company

ready to invest in the future.

ORGANIZATIONFrom poject management to supply chain

best practice.

TECHNOLOGIES

& KNOW HOWOver 30 processing thecnologies & 50

different materials for the right co-design

and industrialization solution.

PEOPLEWide know how to support customer

product development thanks to 60

engeneers & 30 technicians.

PRODUCTIONTurned key solution for components

& sub-assemblies production.

Industry 4.0 as base for modern

solutions for customer needs.

LOCALIZATIONExtended coverage with

Italian/Slovak/Mexican production sites.

MARKETKnowledge of mechanical supply chian

options developed in >70 years of business

Brovedani strengthstechnicians

technicians


Suppliers network

DISTRIBUTION

15

CUSTOMERSEXTERNAL SUPPLIER

15

HEAT TREATMENT

10

SURFACE TREATMENT

10

RAW MATERIAL

44


Facts & figures

25%NAFTA

11%Asia

2%MHCV2)

4%Others

219.000.000Parts produced/year

1947Foundation year

Over 950Employees

EUR 116.7 mRevenues 2019

6Production plants

35,795 Sq.MCovered area

1) Light vehicles 2) Medium and heavy commercial vehicles

64%Europe

94%LV1)


Heavy Duty Engine

EGR System

Gasoline Direct Injection

Suspensions

Water & Oil Pumps

AC Compressor

Hydraulic Tappets

Diesel (Direct) Injection & Pumps

Starter

Gasoline Injection

Computer Hard Disk Drive

Agricultural/Military Application

Home Appliances/Furnitures

1972 1978 1984 1990 1996 2002 2008 2014 2019 2020

LPG – CNG Injection

Overview applications


% OF TURNOVER

2.07%

2.15%

28.59%

Diesel Inj. + Pumps

Gasoline Inj.+Pumps

23.02%

12.59%

10.27%

5.15%

3.89%

4.61%

1.82%

1.57%

1.29%

5 Mln 10 Mln 15 Mln 20 Mln 25 Mln 30 Mln0

Air Conditioning

Starters & Alternators

Braking Calipers

Steering System & Suspensions

EGR

Intake Air Manag.

Others

Gear box

Pumps 1.43%

35 Mln

LPG CNG Injection

0.57%

0.30%

Sensors

2020 Branches & Applications

Cam Shafts

Valve train


Brovedani & Mondial F.A.C.E.R.T. customers

Delco Remy

Delphi

Technologies

Bosch

Sanden

Magneti

Marelli

Eberle

Continental

Daimler

active customers

Cooper

Standard

Nexteer

Denso

Cummins

Navistar

Metaldine

Zf Sachs

Chassis Brakes

Eaton

Scania

Hanon

Systems

Mahle

Mando

Hidria

outdated partneships

Kovinoplastica

Piaggio

Roto

Ibm

Case New Holland

Cifunsa

ElectroluxSanoh

Keihin

Hitachi

Eldor

Pure

Power

Thyssenkrupp

Bentler

Bocar

Emarc

Winkelmann

Borgwarner

Pmg

Valeo

TCS

Parker

Skf

Nobel

Automotive Whyco

Seg

Precision

Resource

Magna

Itw

Horlein

Bitron

Landi

Renzo

PierburgErrecinque

Westport

Vitesco

MA S.r.l.

http://www.internationaltrucks.com/Trucks/

http://www.internationaltrucks.com/Trucks/

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=81C6zOtQH3i8tM&tbnid=cUm1C-1Nav1C8M:&ved=0CAUQjRw&url=http%3A%2F%2Fru.wikipedia.org%2Fwiki%2FContinental_Automotive_GmbH&ei=HtDQU8TbO4OFO8mQgMAN&bvm=bv.71667212,d.ZGU&psig=AFQjCNGZItSNQxM7ERYFcrJYM810DE8LEg&ust=1406280090330831

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=81C6zOtQH3i8tM&tbnid=cUm1C-1Nav1C8M:&ved=0CAUQjRw&url=http%3A%2F%2Fru.wikipedia.org%2Fwiki%2FContinental_Automotive_GmbH&ei=HtDQU8TbO4OFO8mQgMAN&bvm=bv.71667212,d.ZGU&psig=AFQjCNGZItSNQxM7ERYFcrJYM810DE8LEg&ust=1406280090330831


Customers & Branches Mondial F.A.C.E.R.T.

Bitron

Eaton

Errecinque

Landi Renzo

Pierburg

Westport

22%Pumps

11%Power Train

27%Others

40%LPG-CNG

Injection


Gasoline injection systems components

Pu

mp

& R

ail

Sys

tem

Inje

cto

r


Diesel injection systems components

Pu

mp

& R

ail

Sys

tem

Inje

cto

r


Brake System A/C CompressorsHeavy Duty Engine Sensors

ETC & EGR

SystemsGearbox Steering Groups

Water and Oil

PumpsStarter & Electric Motors

Other systems components

Suspensions

Valve train/Cam shaft


Valve Control

Clutch

Trucks - Gear-box

UREA

Brake systems

LPG-CNG Injection Oil pumps

Mondial F.A.C.E.R.T. components


Tridimensional system

Zeiss Countura G2

Smart Scope Flare 200

3D Surface Optical Profiling and

Measurement Systems

Roughness meter gauge

Taylor Hobson Talysurf 120

Roundness instrument

Taylor Hobson Talyrond 395

Shaft measuring system

Hommel Jenoptic

Microscopes Leica

Hardnessinstruments

Contour measure system

MarSurf XC 2

San Vito

Bari

Slovakia

Mexico

Quality certificates

IAF

T 1

69

49

UN

I E

N I

SO

14

00

1

A

A

A

A

A

A

A

A

A available

not available

OH

SA

S 1

80

01

A

Fretor A

UN

I E

N I

SO

90

01

-2015

Mondial FACERT A

Quality – measuring technologies and certificates


Available Not available 1) Location San Vito comprises two production plants

Multispindle

CNC turning

Swiss type lathe

Machining transfer

Working centre

Toothing

Rolling

Induction hardening

Centreless grinding

Form grinding

Center grinding

Plane grinding

Micro grinding

San Vito1) Bari Slovakia Mexico

Polishing

Tumbling

Elect. Chem. Deburring

Sandblasting

Laser welding/boring

Assembly

Automatic visual control

Chrome plating

Automatical dimensional check

Gun drilling

Automatic classes selection

Honing

Lapping

Mondial

FACERT

San Vito1) Bari Slovakia Mexico Mondial

FACERT

Technologies – overview of production capabilities by plant


Grinding transfers

Multi spindle Rotary transfer

machine

Transfer

Brovedani

engineering

Vertical CNC

turning

Working

centre

Centerless

grinding

Laser drilling

HoningCenterless form

grinding

Micro grinding

Lapping

Machine park

In total, >420 production machines

Average age of 5-7 years

Selected machines (examples)

Multi spindle (Schuette, Index, Gildemeister)

CNC single spindles (Mori Seiki, Index, Biglia)

Vertical CNC (EMAG)

CNC working center (Brovedani, Chiron, Kitamura,

Mazak)

Grinding (Ghiringhelli, Modler, Monza, Mikrosa)

Finishing (Sunnen, Subfina, Thielenhaus, Peter

Wolters, Staehli, Blohm)

Technologies – selected technologies


Induction

hardening

Automatic classes

selection

Assembly Brovedani

engineering aut.

visual control

Brovedani

engineering aut.

dimensional class

control

Machining

transfer

Tooothing Form rolling Laser boring

Plane grinding Polishing Tumbling

shot peening

Chrome plating Laser welding Gun drilling Elec. chemical

deburring

Selected machines (examples)

Induction hardening (Saet, Termomacchine)

Machining transfer (Brovedani, Mikron)

Toothing/rolling (Koepfer, Escofier)

Polishing (Bula, Brovedani)

Tumbling (Rosler)

Chrome plating (Lafert)

Electrical chemical deburring (Extrude Hone)

Assembly (Sogameca, Evoteck, Brovedani)

Automatic visual control/dimensional class

control/classes selection (Brovedani)

Technologies – selected technologies


1976Foundation year

56Employees

EUR 5.3 mRevenues 2019

2Production plants(6.800 Sq.M. covered)

16Engineers

35FreTor customized

projects

Facts & Figures – Fre Tor


FreTor business

Rotary Tables

Special

Machines

Robotics


Workbenches Assembling

Machines

Lines on RailsLines on PalletLines on Transfer

Retrofitting

Pelletizing Systems

Automatic

dimensional /

visual check

MES

SPECIAL MACHINES & AUTOMATIONS


FreTor Special machines & automation customers

active customers

Luxottica

Marchon

Marcolin

Mazzuchelli

Safilo

Automotive Lighting

Clerprem

Dana

Ferrari

Molex

Biosigma

Stevanato Group

Unifarco

Schneider Electric

Linz Electric

Osram

Pedrollo

Aprilia

Assa Abloy

Coster

Danieli

Campagnolo

Ikoi

Ebara

Otlav

Permaflex

Ital-lenti

Pfitscher

Oakley



Brovedani Group:

your challenge our solution.

• multispindle • cnc turning• swiss type turning • machining transfer

• working centre • toothing • induction hardening• centerless grinding • form grinding

• surface grinding • plane grinding • microgrinding• honing • lapping • polishing • tumbling• elect. chem. deburring • sandblasting

• laser welding • chrome plating • assembly• automatic visual checking • form rolling • laser boring

• automatic gauging check • gun drilling

every mechanical components produced by Brovedani is only the tip of a high-tech iceberg

brovedani group company profile...1973 2020 pilot project additive manufacturing 2002 entry into the...

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