brunk precision metal stamping

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Page 1: Brunk precision metal stamping

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Page 2: Brunk precision metal stamping

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About Brunk Industries, Inc.

• Family Owned and in Business for over 53 years

• ISO – 13485:2012 and ISO 9001:2008 Certified

• Serviced the Medical Device Market for 25 years and produced over a billion components shipped globally

• 85% of the Business is in the Medical Device Sector

• Single Manufacturing Location in Lake Geneva, WI with 220 employees and 85,000 sq. ft. facility

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Why Brunk?

• Full service source for the contract manufacture of micro-precision stampings, assemblies for Surgical Instruments and Class Critical Implantable Devices.

• Integration of Innovative Solutions through collaborative partnering.

• We transform costly machined components into higher quality precision stampings and assemblies, at a fraction of the cost.

11/25/2014 BRUNK INDUSTRIES, INC. - CONFIDENTIAL 3

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Confidential Brunk Industries, Inc.

Components turned into Stampings

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In House Capabilities• Micro Miniature Stamping

• Laser Welding

• Precision Water Jet

• Die Sensor Technology

• Machining

• Metallurgy

• Process Engineering

• Die Sensor Technology

• Lean Sigma

• Project Management

• Metallurgical Lab

• Precision Metal Stamping

• Tool Design

• EDM’s• Prototyping• Tool Building• Finite Element Analysis• Special Equipment Build for

Automation• Assembly• Cleaning• Surface Finishing• Special Packaging• Advanced Automated Inspection• SPC• Sourcing – Supply Chain Mgt,

Contract Manufacturing

11/25/2014 BRUNK INDUSTRIES, INC. - CONFIDENTIAL 5

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Raw Material Experience

• All Stainless Steel Grades

• MP35N

• Titanium Grade 1, 9, & 23

• Niobium

• Tantalum

• Kovar

• Platinum

• Platinum – Iridium

• Nickel

• Molybdenum

• Nitinol

• Pure Gold

• Non-Ferrous Metals

11/25/2014 BRUNK INDUSTRIES, INC. - CONFIDENTIAL 6

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Front End Technology• Tool Design in 3d with

Solidworks2013 and 3d Quickpress. 3d Quickpress

• Enterprise PDM

• Finite Element Analysis from MSC Software Corporation

• Master Cam for Solidworks is being used in CNC machining

• Opti-solutions is the software used to program the wire EDM machines

• New predictive maintenance sequel database program for tracking all tooling maintenance applications

• Tool room work load is tracked and managed in Share-point task manager

• Two MSC Auto Tool cribs• Departmentalized tool room layout • Omax Precision Water Jet… .010 wide

kerfs minimum. Tilt-A-Jet head allows for taper free walls on components. Rotary axis creates round work for tooling or tube cutting.

• Large capacity Wire EDM for single setup plate machining.

• Hi Speed Machining…42,000 RPM Spindle speeds

Confidential Brunk Industries, Inc.

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New Technology and Equipment

Confidential Brunk Industries, Inc.

Kitamura Mycenter4xd12,000 RPM Spindle Speed

Kitamura Mycenter3xg 15,000 RPM Spindle Speed 2000 IN/MIN Traverse Rate

Omax Water Jet 2626XP.010 Wide Minimum Kerf Width Tilting

Head Up To 9 Degrees 29" x 25" Travel Rotary Axis for Tube Cutting

AC Progress Wire EDM VP432" x 21.65" x 20.66" Travel

Milltronic ML16 Lathe8 Position Turret

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High Speed Stamping Presses

Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

Micro Stampings

Roll Formed Tube

Anvil

Drawn Funnel

Die Formed Staple

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Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

Coined Jaw

Coined Trocar

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Confidential Brunk Industries, Inc.

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Laser Welding

Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

Laser Welded, Laser Marking, and Riveted Stampings

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Wash Lines and Finishing EquipmentWash Lines

• Medical grade high capacity aqueous lines, both with ultrasonic capability• High capacity aqueous line • Crest F100 solvent line with ultrasonic capability• Crest F300 solvent line , with ultrasonic capability• Desk top wash tanks with ultrasonic capability for small lots and

prototypes

Finishing Equipment• Various size Tumblers• Multiple Harperizing Units• Bead Blasting equipment

Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

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Metrology• Quality Pods thru – out the plant

• CMM’s, Multiple Flash 500 and other Smart Scopes

• Comparators and other tools that also download data to a computer

Confidential Brunk Industries, Inc.

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Confidential Brunk Industries, Inc.

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Contact Information

• www.brunk.com

• 1225 Sage Street. Lake Geneva, WI 53147

• 262-248-8873

Confidential Brunk Industries, Inc.