building maintaining industry · • lighting, arc-flash, and fuse coordination studies / surveys...
TRANSCRIPT
building & maintaining
INDUSTRYs i n c e 1 9 4 8 • U S A
M e c h a n i c a l , E l e c t r i c a l , H V A C , A u t o m a t i o n & C o n t r o l s ,a n d P r o c e s s I n s t r u m e n t a t i o n C o n t r a c t i n g S e r v i c e s
t h e d i l l i n g g r o u pa b o l d h i s t o r y o f i n n o v a t i o n
h i s t o r y
s a f e t y
v a l u e s
p e r s o n a l t o u c h
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i n t e g r i t y
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f l e x i b i l i t y
6a c c o u n t a b i l i t y
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Founded in 1948 by RL Dilling, our tradition of excellence is seven decades strong.
Safety for our employees and all personnel at work sites is the mostimportant priority for Dilling and our clients.
Our business is built on informed ethical principles and an eagerness to work.
We partner with and listen to our customers by always being available and interested in meeting their valuable needs.
We stand by our people, build relationships with our clients and guarantee all that we do.
We have mastered the trades while adapting to our customer’s specific requests.
At every step, we are ready to provide the answers needed to ensure success.
h o n e s t y
8 Our word is our pact – We honor the value of honest deals and those who make them.
The dilling mission relies on eight points:
Industrial Solutionswith exceptional Value
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S E R V I C E S T H A T O P T I M I Z E y o u r o p e r a t i o n s
YOUR CHALLENGE
OUR PASSIONEQUALS
Never spend another dollar on the wrong team. Hiring unqualified personnel adds more to your budget in training or rehiring. We have the trained, qualified personnel you require long term or short.
Dilling Group is a merit shop industrial contractor that has nearly 70 years’ experience in the industrial marketplace. With experience that ranges from facility maintenance through turn-key construction of new plants in a wide variety of industries: Manufacturing, Steel, Chemical, Food & Beverage, Agriprocessing, Healthcare, Automotive, Biomedical Manufacturing, and more - Dilling knows industry. Our workforce consists of well over 500 trained and competent employees many of whom have completed our own certified in-house safety, quality and apprenticeship programs to help ensure safe and efficient work. Our training center is USDOL Office of Apprenticeship approved and NCCER accredited, allowing us the flexibility to create training programs for any customer’s specific needs.
Dilling Group provides the services that equal cost savings to your company. We understand what makes industry work because we have grown with innovation for over six decades. The Dilling Group is your trusted partner in building and maintaining your business into the future.
history
(866) 456-9456
ACCREDITATION
TESTIMONIAL
Richard Dilling, Sr. started the Dilling Group in 1948 with the family truck and a toolbox full of tools. It has been a family owned and operated business for seven decades.
Dilling is proud to have earned and continues to maintain certifications from the highest institutions of training.
“Their cooperation and get it done attitude makes them an excellent choice...”
– LouisDreyfus
K E Y B E N E F I T S
C U S T O M T R A I N I N G
S AV I N G S
E X P E R I E N C E D S TA F F
P R O F E S S I O N A L W O R K F O R C E
s a f e t y
D R U G S c r e e n s & B A C K G R O U N D C H E C K s
S I N G L E S O U R C E S O L U T I O N
F L E X I B I L I T Y
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DILLINgIndustrialSERVICESMECHANICAL• Turn-Key Greenfield Mechanical Construction• Upgrades to Existing Mechanical Systems and Installation of New Systems• Shutdown / Turnaround Campaigns• Emergency Response and Repairs• Process and Utility Piping Design, Fabrication, and Install• Boiler and Steam System Install, Repairs, and Commission• Tank / Vessel, Pressure Systems and Code Spool; Fabrication, Installation, and Repairs• Confined Space Entry and Documentation• Equipment Setting and Utilities Systems• Qualified to Author and Certify Welding Procedures for Specific Applications
and Requirements• Coordination and Supervision of Field Services
ELECTRICAL• Electrical Distribution Systems (120-480 volts)• High-Voltage Wiring, Switchgear, Devices, and Feeds• Low-Voltage Systems (less than 120 volts)• Power Factor Troubleshooting, Correction, and Power Quality Studies• Site Lighting Systems• Data, Telecommunication, and Fiber Optic Cabling• Automation and Control Systems• Lighting, Arc-Flash, and Fuse Coordination Studies / Surveys• Emergency and Remote Generators• Uninterruptable Power Supplies (UPS)• Plant Startups and System Commissioning
ENGINEERING / DESIGN• Design - Build • Turnkey Services• Licensed and Degreed Professional Engineers (P.E.’s) - In House• Full Mechanical, Utility, Electrical, and Industrial Process Design• Total Project and Greenfield Development Services • Mechanical and Electrical Detailed Design • Construction and Design Integration• Early Project Development and Budgeting - Value Engineering• Energy Analysis and Retrofit of Existing Systems• From Small Projects to Complete Facilities
• Electrical Schematics / Panel Design
• PLC & PC Based Custom Solutions• System Integration• Legacy Upgrades• Batch Sequencing and Product
Tracking• Data Collection and Reporting• Instrumentation• Industrial Networking and
Architecture• Service and Support• UL 508A/698A Panel Shop
FAB SHOP• Dilling Group Maintains and Operates Multiple Fabrication Facilities,
Individually Dedicated to Carbon Steel or Stainless Steel Fabrication.• These Fab Shops are Located in Separate Buildings to Ensure that Critically
Important Separation of Metallurgy is Not Compromised.• 100% Engineered and Designed Spools with Prints/Drawings Approved by
the Authorized Party of a Client are “Prefabbed” in the Controlled Working Area of the Appropriate Dilling Fab Shop to Maximize Productivity and Quality.
• QA/QC Policies are Established, Practiced, Enforced, Documented, and Audited According to the Published Dilling Quality Control / Quality Assurance Manual.
• Client-Specific QA/QC Requirements are Adopted When Specified.
WELDINGMultiple Full-Time, In-House Certified Welding Inspectors (CWI) • Quality Control (QA-QC) Program • SMAW (Shielded Metal Arc Welding) • GTAW (Gas Tungsten Arc Welding) • GTAW and SMAW Combination Procedures • GMAW (Gas Metal Arc Welding) • SMAW and GMAW Combination Procedures • GTAW and GMAW Combination Procedures • FCAW (Flux Core Arc Welding) • Orbital
HVAC• Full Mechanical Services with Factory Trained Technicians• HVAC Equipment Repair and Replacement• Preventative Maintenance and Service Agreements• Building Controls and Automation - New and Repair• Energy Audits and Systems Analysis• HVAC Retrofit and Installation• Chiller, Boiler, and Cooling Tower Services• Chiller Re-Builds• Chiller Control Upgrades
CONTROLS &INSTRUMENTATION
CODE WORKAmerican Society of Mechanical Engineers (ASME) Accreditations • Section IX Authorized Certifications • “U” Stamp • “PP” Stamp • National Board of Boiler & Pressure Vessel Inspectors • “R” Stamp
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• Plan, Design, Fabricate, Repair• Install, Calibrate, Commission• Quantify, Monitor, Report, Record• Flow, Pressure, Temperature, Level• Mass, Weight, pH, DO, Specific
Ions• Conductivity, Turbidity, Residuals• Streaming Current, Gas Monitoring• Sensors, Tubing, Cable Trays,
Cable• Author Technical Documentation• Technician and Operator Training
processINSTRUMENTATION
s a f e t y i s o u r p r i o r i t ym o r e t h a n j u s t r u l e s , I t ’ s a w a y o f l i f e !
Reliability
trained.certified.licensed.SAfe
YEAR TRIR EMR
2017 .24 .68
2016 .45 .70
2015 0 .59
o u r d a t a . . .
TRIR: TOTAL RECORDABLE INCIDENT RATEEMR: EXPERIENCE MODIFICATION RATING
Dilling Group has a full-time staff of safety professionals committed to keeping our employees and others on our work sites safe and free of injury. Our Safety Managers are OSHA 500 trained and all workers are required to complete OSHA 10-Hour training with the majority of workers having completed OSHA 30-Hour training.
Safety Initiatives:• Site and Customer Specific Safety Programs, and Training• Routine Site Audits and Mandatory Job Site Safety Talks• Comprehensive Drug and Alcohol Program• Equipment and Motor Vehicle Assessments• Employee Safety Initiatives
Safety Training:• OSHA 10 and 30 Hour certification• First Aid and CPR Certification• Confined Space Certification• Crane, Forklift, Man-lift, and Power Tool Certifications• Lock Out / Tag Out• Rigging and Signal Person Certification• Fall Protection• Arc Flash Protection NFPA 70 Certification• Fire Watch Training• Continuous Renewal and Refresher Training
“Dilling has always been there...no matter the issue, day, or time”
– Biomet
ISNETWORLD
TESTIMONIAL
2018 TBD .73
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trainED
In-House Safety Training • OSHA 10 Hour • OSHA 30 Hour• First Aid • CPR • NFPA Arc Flash • Confined Space• Fall Protection • Aerial Lifts • Fork Lifts • Boom Lifts • Rigging & Signal Person• MSHA Part 46 (Mine Safety & Health Administration) • & More...
In-House Craft Training• Construction Core Curriculum • Carbon Arc Gouging • Structural Welding• Pipe Welding • Plasma Cutting • SMAW (Shielded Metal Arc Welding)• GTAW (Gas Tungsten Arc Welding) • GMAW (Gas Metal Arc Welding)• MedGas • NEC • FCAW (Flux Core Arc Welding) • Orbital • & More...
Federally Approved Apprenticeship Programs• Approved by US Department of Labor Bureau of Apprenticeship and Training and conducted in our NCCER (National Center for Construction Education and Research) Certified Training Facility • Pipefitting • Plumbing • Electrical • Welding
Specialized Training Courses• Orbital Welding • New Hire Boot Camps • Mechanical Skills Enhancement• Electrical Skills Enhancement • Specialized Craft Training• Client & Site Specific Training • Written and Hands on Assessments
Training Affiliations
t r a i n i n g t h e f i n e s t w o r k f o r c eq u a l i f i c a t i o n s t h a t s u r p a s s t h e a v e r a g e
NCCER MASTER TRAINERS MULTIPLE WELDING CERTIFICATIONS
REFRESHER COURSESUSDOL OFFICE OF APPRENTICESHIP
ASSESSMENT TESTINGBOOT CAMP
SPECIALIZED CRAFT TRAININGCODE ENHANCEMENT
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standardsexcellence
of
w e a r e a f u l l - s e r v i c ei n d u s t r i a l p r o v i d e r
MAINtenance SUPPORT & SERVICES• NO RECRUITING OR HIRING COSTS
• NO ADDITIONAL TRAINING COSTS
• QUALIFIED HELP
• NO TURNOVER HASSLE
• MINIMIZED PAYROLL
• CROSS TRAINED WORKERS
• STAFFING FLEXIBILITY
• NO WORKMAN COMPENSATION CLAIMS
safe. efficient. qualified.SAVINGS
our services
• CONTINUOUS EDUCATION/TRAINING
• PROFESSIONAL STAFF
• MINIMIZED SUPERVISION NEEDS
• TAILOR MADE WORKFORCE
• SINGLE SOURCE SOLUTION
• ADDITIONAL SHUTDOWN OR OUTAGE SUPPORT
• COMPETITIVE RATES
• A LA CARTE PLANS TO FIT ANY INDUSTRY
• MECHANICAL
• ELECTRICAL
• MAINTENANCE
• HVAC
• INSTRUMENTATION
• CONTROLS
• PLUMBING
• WELDING
• FABRICATION
• DESIGN - BUILD
• TURNKEY
• RIGGING / EQUIPMENT INSTALLATION
• GENERAL LABOR
• SYSTEM TESTING
• CODE VESSEL REPAIRS
• UPGRADES
• EXPANSIONS
• ENGINEERING SUPPORT BY P.E.’S
• BUILDINGS & GROUNDS SERVICES
• LOGISTICS
...And much m
ore
AFFILIATED WITH
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The qualified workforce you want
history
(866) 456-9456
ACCREDITATIONS
TESTIMONIAL
Returning to Indiana from his service with the US Marine Corp, Richard Dilling Jr. continued to build his business through hard work and reputation. Today, his company is nationally recognized.
American Society of Mechanical Engineers (ASME)
American Welding Society (AWS)
Associated Builders & Contractors (ABC)
National Center for Construction Education & Research (NCCER)
“We appreciate Dilling Groups willingness to adapt to various safety situations.”
– SDI Butler
Our team is trained and ready to work. Our professional staff works with your team to hand pick the people that best suit your demands. Some examples:
SITE SUPERVISOR
• 8+ Years Trade Experience• OSHA 30 Trained• Quality Manual Trained• Manage and Maximize Productivity• Coordination with Clients Team• Crewing and Scheduling• Documentation and Invoicing• Preplanning Work Packages and
Materials
JOURNEYMAN ELECTRICIAN
• 4+ Years Trade Experience• OSHA 30 Trained• Arc Flash and LO/TO Trained• Drawing Comprehension• NEC Code Knowledge• Material Take-Offs• NCCER Certified Electrician• Fall Protection, Aerial Lift, and
Forklift Trained
JOURNEYMAN PIPEFITTER
• 4+ Years Trade Experience• OSHA 30 Trained• Drawing Comprehension• Material Take-Offs• NCCER Certified Pipefitter• Fall Protection, Aerial Lift, and
Forklift Trained• Knowledge of all Piping Systems
and Practices• Basic Rigging Skills
WORKING FOREMAN
• 5+ Years Trade Experience• OSHA 30 Trained• Daily JSA’s and Reports• Supervise all Daily Safety, Quality,
and Productivity Activities• Oversee All Crew Work Scope
Activities and Procedures• Daily Work Coordination with
Owners Team• Supervise Housekeeping
WIREMAN
• 2+ Years Trade Experience• OSHA 10 Hour Trained • LO/TO Trained• Fall Protection, Aerial Lift, and
Forklift Trained• Conduit and Cableway Install• Wire and Basic Connections• General Wiring• Basic Troubleshooting• General Knowledge of NEC Code
JOURNEYMAN WELDER
• 4+ Years Trade Experience• OSHA 30 Trained• Fall Protection, Aerial Lift, and
Forklift Trained• Shielded Metal Arc Welding• Gas Tungsten Arc Welding• GTAW and SMAW Combination
Procedures• Comprehensive Mechanical
Systems Knowledge
R i c h a r d D i l l i n g , j r .o w n e r
MECHANIC
• 2+ Years Trade Experience• OSHA 10 Trained• Fall Protection, Aerial Lift, and
Forklift Trained• Semi-Skilled Pipefitter with Basic
Mechanical Knowledge• Fabricate and Install Pipe Hangers
and Supports• Flange Tightening• Light Rigging and Pipe Installation• Cut and Prepare Pipe Ends
LABORER
• OSHA 10 Trained• Fall Protection, Aerial Lift, and Forklift
Trained• 6+ Month Field Experience• Basic Understanding of Construction
Trades• Bolt-Up and Lifting Support• Qualified to Assist Journeymen Craft
with Daily Labor functions• Expedite Materials
. . .And many more
DILLING
TEAMPR
ODUC
TIVI
TY
Our team is comprised of the best that the industry has to offer, not only in terms of the tradespeople we bring to our customers, but also our professional management team. To be in business for nearly seventy years, one must make adjustments to navigate the changing technological and engineering landscape.
That is why our experience providing service to a vast array of industrial and trades-oriented businesses is second to none. Chances are if you are in business today, we have delivered work for your industry.
• s t r at e g i c p l a n n i n g
• c o m m u n i c at i o n s s k i l l s
• s t r e a m l i n i n g w o r k f l o w
• r e l i a b i l i t y
• t r a i n e d d e c i s i o n m a k i n g
• c o m m i t m e n t
• c u s t o m e r s e r v i c e
• p r o b l e m - s o lv i n g s k i l l s
A f e w k e y t e a m f e a t u r e s :
code weldingAmerican Society of Mechanical Engineers (ASME) “U” and “PP” Certifications, and National Board of Boiler and Pressure Vessel Inspectors (NBBI) “R” Certification qualify Dilling Group to perform specific fabrication and repair work to pressure systems that are highly regulated.
“U” Stamp – Dilling Group, Inc. is certified to manufacture unfired pressure vessels and has been awarded the ASME “U” Stamp for this certification. “PP” Stamp – Dilling Group, Inc. is certified to perform the welding, fitting, and installing of pipes and accessories that attach to pressure vessels under a classification called PP Stamp welding. This PP (Power Piping) Stamp is governed by ASME Code Section B31.1 and requires rigorous testing and certification of welding personnel and the procedures they use to perform the welds they produce.
“R” Stamp – Dilling Group, Inc. is certified to conduct boiler and pressure vessel repairs and alterations, governed by the National Board of Boiler and Pressure Vessel Inspectors (NBBI) and the American Society of Mechanical Engineers (ASME) under a classification called R Stamp welding. In order to perform R Stamp welds and repairs on pressure vessels like boilers, welding personnel are tested and certified in the quality and integrity of their weld joints through rigorous and specific testing procedures.
(866) 456-9456
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In a world that is becoming more and more complex, our approach remains simple. We treat our customers, vendors, and employees with respect. We focus on our customers and their needs. We work closely with all clients to develop and maintain long-standing partnerships. We deliver the best value possible by performing safely and efficiently. We focus on your needs. At Dilling Group we are determined to meet those needs.
E r i c O t tPresident, Dilling [email protected]
I N D U S T R I E S & C l i e n t s S E R V E D
OUR Commitment to you
P A R T I A L L I S T O F N A T I O N A L & I N T E R N A T I O N A L C O M P A N I E SAirgasAkzo NobelAlerisBASFBrenntag North America, Inc.Bridgestone MetalphaBunge CargillCaterpillar Conagra Consolidated Grain & BargeCooper TireDepuyDow DuPontFTICGuardian AutomotiveHaynes InternationalHelena ChemicalICMIU MedicalIroquois Bio-Energy Co. Imperial SugarIndiana Central EthanolKnauf InsulationLogan Aluminum
Louis DreyfusMagnetationMaple LeafNestleOlinOmnisourceParagon MedicalPraxairROCHERed GoldRolls RoyceSt. GobainSamsungSchreiber FoodsSteel DynamicsSubaru of Indiana Automotive, Inc. Tate and LyleThe AndersonsValero Renewable FuelsVolkswagen Group of AmericaWacker Polysilicon NAWeaver PopcornWestern Dubuque Bio-DieselWild Turkey Zimmer Biomet
(866) 456-9456
www.dillinggroup.com
[email protected] general inquiries: For recruiting:
111 East Mildred Street PO Box 47Logansport, IN 46947
c o n t a c t u s
R e g i o n a l l o c a t i o n s :
Toll Free:
safety quality =productivity
customer savingsBuilt on a history of service, the Dilling Group of companies operates throughout the United States where core competencies of the companies provide strategic advantages to industries in Agribusiness, Automotive, Chemical Processing, Consumer Products, Food & Beverage, Heavy Manufacturing, Institutional, Medical Device Manufacturing, Petrochemical, Pharmaceutical, Power & Energy, and Steel Mills & Foundries.
F o r t W a y n e , I NW a r s a w , I N
L a k e C h a r l e s , L A
I n d i a n a p o l i s , I NC h a r l e s t o n , T NB o w l i n g G r e e n , K Y