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Page 1: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Building on a MarinePower Legacy• Product specifications• Applications• Experience

US Navy LCS-2

Imagination at work.

Page 2: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Table of contents

• Introduction – Experience Counts 1

• Engine Family/Ratings 2-3

• Continuing Technology Infusion 4

• Commercial Ship Applications – DLE Engines 5

• Echogen Heat Recovery Cycles 6

• Cycle Configurations 7

• Applications by Country

Military – LM2500 Family of Engines 8-9

LM500 Engines 10

GE Marine Powered Ships 11-12

Commercial Engines 13

• Operating Statistics on all LM Models 14

• Service Locations Worldwide 15-16

• GE Marine Milestones 17

Page 3: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Experience counts!

This book contains a reference list of all the ships and other vessels powered by GE Marine gas turbine engines. We update this list periodically.

Spanning more than five decades, GE Marine engines have been at the forefront of marine propulsion for a wide variety of ships in 33 world navies. These ships range from hydrofoils, corvettes, patrol boats, frigates, cruisers, destroyers, and sealift ships to supply ships and aircraft carriers.

Beginning in the 1990s GE Marine engines achieved great success in the commercial passenger shipping arena with applications in yachts, fast ferries and cruise ships.

Today, GE Marine can provide complete power and propulsion systems for both military and commercial ship applications. The ability to burn a wide variety of fuels, their compact size, and the ability to meet proposed environmental regulations make GE Marine aeroderivative gas turbines ideal for LNG tankers, power barges, cruise ships and larger fast ferries.

This booklet contains a brief overview of GE Marine engine products and systems and support services.

While more than 1,400 GE Marine engines have logged more than 14 million operating hours, over 2,800 of the same aeroderivative gas turbines have logged more than 100 million hours in industrial applications such as power generation and oil and gas applications worldwide.

Lessons learned from this vast experience along with the latest advanced engine technology developed for GE’s aircraft engines are shared across the marine, industrial and aircraft engine product lines.

1

Page 4: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Weight (lb/kg) 11,545/5,237Length (ft/m) 22/6.7Height (ft/m) 6.7/2.04

Output(shp) 47,370(kWs) 35,320

SFC(lb/shp-hr) 0.352(g/kW-hr) 214.1

Heat rate(Btu/shp-hr) 6,469(Btu/kWs-hr) 8,675(kJ/kWs-hr) 9,150

Exhaust gas flow(lb/sec)/(kg/sec) 205/93.1

Exhaust gas temperature(oF)/(⁰C) 1,020/549

Power turbine speed(rpm) 3,600

6-stage PT

LM6000 PG LM2500+G4

Average performance, ISO (60Hz, 59oF, sea level, 60% relative humidity, no inlet/exhaust losses).

LM6000 PC

GE Marine family of enginesEngine performance characteristics – liquid fuel

2

Weight (lb/kg) 16,180/7337Length (ft/m) 24/7.3Height (ft/m) 8.3/2.5

Output(shp) 70,275(kWs) 52,403

SFC(lb/shp-hr) 0.332(g/kW-hr) 201.9

Heat rate(Btu/shp-hr) 6,117(Btu/kWs-hr) 8,210(kJ/kWs-hr) 8,660

Exhaust gas flow(lb/sec)/(kg/sec) 310/141

Exhaust gas temperature(oF)/(⁰C) 930/499

Power turbine speed(rpm) 3,930

Weight (lb/kg) 16,340/7411Length (ft/m) 24/7.3Height (ft/m) 8.3/2.5

Output(shp) 56,900(kWs) 42,428

SFC(lb/shp-hr) 0.329(g/kW-hr) 200.1Heat rate(Btu/shp-hr) 6,049(Btu/kWs-hr) 8,119(kJ/kWs-hr) 8,564

Exhaust gas flow(lb/sec)/(kg/sec) 273/124

Exhaust gas temperature(oF)/(⁰C) 853/456

Power turbine speed(rpm) 3,600

Page 5: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

LM2500+ LM500LM2500

GE Marine family of enginesEngine performance characteristics – liquid fuel

Weight (lb/kg) 1,500/680Length (ft/m) 9.7/2.96Height (ft/m) 3.0/9.1

Output(shp) 6,130(kWs) 4,570

SFC(lb/shp-hr) 0.443(g/kW-hr) 269.5

Heat rate(Btu/shp-hr) 8,140(Btu/kWs-hr) 10,916(kJ/kWs-hr) 11,520

Exhaust gas flow(lb/sec)/(kg/sec) 36/16.4

Exhaust gas temperature(oF) /(⁰C) 1,049/565

Power turbine speed(rpm) 7,000

6-stage PT

Weight (lb/kg) 10,300/4,672Length (ft/m) 21.4/6.52Height (ft/m) 6.7/2.04

Output(shp) 33,600(kWs) 25,060

SFC(lb/shp-hr) 0.373(g/kW-hr) 226.9

Heat rate(Btu/shp-hr) 6,860(Btu/kWs-hr) 9,200(kJ/kWs-hr) 9,705

Exhaust gas flow(lb/sec)/(kg/sec) 155/70.5

Exhaust gas temperature(oF)/(⁰C) 1,051/566

Power turbine speed(rpm) 3,600

Weight (lb/kg) 11,545/5,237Length (ft/m) 22/6.7Height (ft/m) 6.7/2.04

Output(shp) 40,500(kWs) 30,200

SFC(lb/shp-hr) 0.354(g/kW-hr) 215.0

Heat rate(Btu/shp-hr) 6,522(Btu/kWs-hr) 8,746(kJ/kWs-hr) 9,227

Exhaust gas flow(lb/sec)/(kg/sec) 189/85.9

Exhaust gas temperature(oF)/(⁰C) 965/518

Power turbine speed(rpm) 3,600

3

Average performance, ISO (60Hz, 59oF, sea level, 60% relative humidity, no inlet/exhaust losses).

Page 6: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Prognostics & Diagnostics

Next-GenHPT Blade

CoatingsCeramic MatrixComposites

New component technologies

• HPT blades

• Coatings

• Ceramic matrix composites

• Diagnostics and prognostics

Enhance thermodynamic cycle

• ADVENT

• HEETE

• Pulse detonation

Continuing technology infusion

4

LM2500 engine family ratings growthU.S. Navy ratings

Advanced technology developments for marine engines

20082004200019951990198519801975

21,500 hp34.5% efficiency

26,250 hp36% efficiency

29,500 hp37% efficiency

35,000 hp39% efficiency

39,260 hp39.3% efficiency

Page 7: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

• DLE system meets 2016 IMO emissions limits today

• No after treatment required• Can burn multiple fuels

including LNG• No methane slip• Can handle gas fuel variation

with Wobbe # 40-60 and may be able to accommodate a lower # on GE Marine review

GE’s Dry Low Emissions (DLE) Technology

5

LM2500+ with dry low emissions combustor

Page 8: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

*US and foreign patents issued and pending

Heat Engine Module

Exhaust Energy Recovery Cycle

Coupling a GE exhaust heat recovery system with yourdiesel or gas turbine propulsion system can greatly enhance your fuel efficiency to ~50%

• GE has partnered with Echogen Power Systems to offer their technology to the marine market

• Closed loop system using CO2 as the workingfluid converts exhaust energy into electricity

• Properties of CO2 provide for a smaller, more-efficient and cost-effective waste heatrecovery system

• The system works efficiently with exhaust gas supplied by either gas turbines or diesels with exhaust temperature ranging from 240°C to 600°C

Three systems are available with outputs of:• 7 MW• 1.5 MW• O.5 MW

New exhaust heat recovery cycle

6

Page 9: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Propulsion architecture is based on the power required, the duty cycle, environmental concerns and many other factors. Shown here are a few of the most popular cycles used for ship propulsion employing GE Marine gas turbine engines.

Advanced gas turbine-based marinepropulsion cycles

Combined gas turbine system mechanical drive - driving propellers (COGAG)

Gas turbine and diesel mechanical drive (CODAG)

Gas turbine or diesel mechanical drive (CODOG) Hybrid drive options

Combined diesel electric or gas turbine

Integrated electric propulsioncombined gas turbine and diesel electric

7

Page 10: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Country

AlgeriaAustralia

BahrainBrazilCanadaChina (PRC)DenmarkEgyptFrance

Germany

GreeceIndia

IndonesiaIsraelItaly

MoroccoJapan

New ZealandNorwayPakistanPeruPoland

Class

MEKO A 200AnzacAdelaide (2 decom)ALHDAWDSabhaInhaumaHalifaxHaribingNiels Juel (Retired) Sharm El SheikhForbin (Horizon)Aquitaine (FREMM) (LM2500+G4)BremenBrandenburgSachsenBaden-WurttembergHydraP17 (Shivalik)P71 (Vikrant)MandauEilat (Sa’ar 5)ArtigliereMaestraleDe La PenneGaribaldiAndrea Doria (Horizon)CavourBergamini (FREMM) (LM2500+G4)Mohammed VI (FREMM)AsukaMurasameKongouHyuga (DDH)Izumo (DDH)Te KahaFridtjof NansenPNS AlamgirMeliton Carvajal (+4 ex-Lupos)Gawron (MEKO A 100)Gen. K. Pulawski (FFG 7)

Type

FrigateFrigateFrigateAmphibious HelicopterDestroyerFrigateCorvetteFrigateDestroyerCorvetteFrigateFrigateFrigateFrigate (122)Frigate (123)Frigate (124)Frigate (125)FrigateFrigateAircraft CarrierFast AttackCorvetteFrigateFrigateDestroyerAircraft CarrierFrigateAircraft CarrierFrigateFrigateTestingDestroyerDestroyerHelio DestroyerHelio DestroyerFrigateFrigateFrigateFrigateCorvetteFrigate

# Ships

28623

1*5

1223

4*29843443143482121611

1462225

1*81

2*

# GT’s

11212212212212211224112224241132444112212

# GT’s in class

28

1226

524

43

49

16834864438

164444613

2824

8825

161

GT HP

2682030172205002682023664205002750023747275002460020500274904291225500255003151426820300003000029500230003000025000250002700029500274902950042912429122150021500255402590028608301722611220500250002950020500

LM2500/LM2500+/LM2500+G4Applications by country

8

* Ships not included in total (Transferred from U. S. FFG 7 class) Total number of GT's does not include spares** First three ships using engines from decommissioned ships

Page 11: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Country

PortugalS. AfricaS. Korea

Saudi Arabia

Spain

Taiwan

Thailand

Turkey

USA

Venezuela

Class

Vasco Da Gama (MEKO 200)Amatola (MEKO A200)DonghaePohangUlsanKDX-1KDX-2KDX-3FFXAl SiddiqBadrSanta MariaF100 (Alvaro de Bazan)Principe De AsturiasLHD Cheng KungOliver Hazard Perry Kidd NaresuanChakri NaruebetBarbarosGabya (Gaziantep) (FFG 7)Heybeliada (MILGEM)Adm. Wm. M. CallaghanPegasusOliver Hazard PerrySpruanceArleigh BurkeKidd TiconderogaSupplyWatsonSea FighterMakin Island (LHD 8) (LM2500+)LegendAmerica (LHA 6) (LM2500+)Independence VariantMariscal Sucre

Type

FrigateFrigateCorvetteCorvetteFrigateDestroyerDestroyerDestroyerFrigateFast Attack CorvetteFrigateFrigateAircraft CarrierAmphibious AssaultFrigateFrigateDestroyerFrigateHelo CarrierFrigateFrigateCorvetteRoll-on, Roll-offPatrol HydrofoilFrigateDestroyerDestroyerDestroyerCruiserFast Combat SupportFast SealiftFast Sea FrameAmphibious AssaultNational Security CutterAmphibious AssaultLCS2 (Littoral Combat Ship)Frigate

# Ships

344

249363

6**9465118

2*4*214

8*216

513166

427

481182

126

481

# GT’s

21112224211222122222221212444442222222

# GT’s in class

644

2418

61212

694

1210

21

16

428

16226

102124264

16108

1616

22

164

2412

1169

GT HP

2650026820268202682026820291002910029100268202300023000205002366423200268202050020500205002212522125300002050030844205001950020500215002625021500215002625032000307203500029500350002950025000

LM2500/LM2500+/LM2500+G4Applications by country

9

* Ships not included in total (Transferred from U. S. FFG 7 class) Total number of GT's does not include spares** First three ships using engines from decommissioned ships

Page 12: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Country Class # Ships # Engines

Denmark Flyvefisken 14 14

Hong Kong Foilcat 2 4

Foilcat Spares 4

Japan Hayabusa Patrol Boats 6 18

Sparvieo Hydrofoils 3 3

Izumo Destroyers 2 8

Korea PKX-A 18 36

PKX-B Potential Numbers 34 68

Lithuania Stanflex 300 from Denmark 3 --

USA Test Site 1

82 156*

*Total if all PKX-B patrol boats are built

LM500 experienceApplications by country

10

Page 13: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

DD 963

GE Marine engines power U.S. Navy andCoast Guard ships

11

FFG 7Adm. William M Callaghan

AOE 6CG 47

Watson Class SupplyLHD 8

LCS 2DDG 51National Security Cutter

Page 14: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

GE Marine engines power internationalnaval vessels

12

South African MEKO Frigates

French andItalian Horizon Frigates

Australian ALHD

German Frigates

Indian P-17 Frigates

French & Italian FREMM

South Korean KDXIII

Turkish MILGEM Frigate

South Korean PKX

Japanese DDH Helio-Carrier

Page 15: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

GE Marine commercial shippropulsion experience

13

Country Engine Class # Ships # Engines

Uruguay LM2500 Buequebus Francisco Ferry 1 2Denmark LM1600 Seajet 250 Ferry 2 4

LM2500 Auto Express 86 Ferry 1 2France LM2500+ SNCM Corsaire 13000 Ferry 1 2Germany LM1600 Enigma (Katana) Yacht 1 1

LM2500+G4 Mega-yacht 1 2Greece LM2500+ Nel Corsaire 14000 Ferry 1 2Italy LM1600 Destriero Yacht 1 3

LM2500 Aquastrada Yacht 2 2LM2500 MDV3000 Ferry 4 8

Japan LM500 Foilcat Ferries 2 4Holland LM2500 Ecstasea Yacht 1 1Sweden LM2500 Stena Fast Ferry 3 6

LM1600 On Same Stena ferries 3 6Liberia LM2500+ Grand Princess Cruise Ships 2 2Bermuda LM2500+ Coral Princess Cruise Ships 2 2US LM2500+ Millennium Cruise Ships 4 8Bahamas LM2500+ Radiance of the Seas Cruise ships 4 8UK LM2500+ Queen Mary 2 Cruise Liner 1 2Netherlands LM2500 Oosterdam Cruise Ships 4 4Various LM6000 Floating Oil Production Platforms 6 15

and Barges47 86

Floating oil rigsFerriesCruise ships

Page 16: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

These statistics do not include the Marine engines of the same model designations.

Industrial SAC (Annular Combustor)Model LM2500 LM2500+/+G4 LM6000Number produced 849 430 806Operating hours 53,544,144 4,310,795 19,309,923High time engine 239,537 120,831 140,250

Industrial DLE (Dry Low Emissions Combustor)Model LM2500 LM2500+/+G4 LM6000Number produced 198 315 322Operating hours 5,324,489 5,666,394 6,786,7000High time engine 130,537 101,764 132,592

Mairne Engine TotalsModel LM2500 LM2500+/+G4 LM6000Number produced 1,047 40 15Operating hours 12,500,000* 1,200,000*

Industrial & Marine Engine TotalsModel LM2500 LM2500+/+G4 LM6000Number produced 2,218 785 1,128Operating hours 71,368633 11,177,189 26,107,097

* Estimated

Experience Summary –GE Marine & Industrial LM Gas Turbines

14

All variations of each model added togetherAs of July 19, 2013

Page 17: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

GE’s aeroderivative gas turbine marine engines have a 50+ year record of outstanding experience:• 100 Military ship programs• 33 World navies• 500 Military ships• 17 Cruise ships• 18 Fast ferries• 5 Yachts

• 1,400+ Marine engines • 90+ Engines on commercial vessels• 14+ Million operating hours• Reliability > 99%

Algeria, Australia, Bahrain, Brazil, Canada, China (PRC), Denmark, Egypt, France, Germany, Greece, India, Indonesia, Israel, Italy, Japan, Korea, Lithuania, Morocco, New Zealand, Norway, Pakistan, Peru, Poland, Portugal, Saudi Arabia, South Africa, Spain, Taiwan, Thailand, Turkey, United States and Venezuela

GE’s aeroderivative gas turbines have been serving the marine, oil & gas, energy and other industries for more than half a century. GE has delivered more than 4,000 of these engines globally.

World’s most experienced marine engines

15

33 world navies use GE Marine engines

Page 18: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

Licensed Depots• Air New Zealand Gas Turbines• IHI – Japan• MTU – Germany• ITP – Spain• HAL – India• Samsung – Korea

Navy Depot• US Navy – FRCSW (North Island) –

California

GE Depots• GE Marine Avio – Italy• GE Energy – Houston, TX

GE Marine offers a full range of customized service and support options for military and commercial marine customers. Genuine GE replacement parts ensure the best in gas turbine performance and reliability.

Expert engine service worldwide

16

Page 19: Building on a Marine Power Legacy - mceltd.co.uk · Building on a Marine Power Legacy • Product specifications • Applications • Experience US Navy LCS-2 Imagination at work

1959 LM1500 U.S. Navy H.S. Dennison Hydrofoil1966 LM1500 U.S. Navy Patrol Gunboats1969 LM2500 GTS Adm. Wm. M. Callaghan, Roll-on, Roll-off1974 LM2500 Italian Navy High-Speed Frigate1975 LM2500 U.S. Navy Spruance Class Destroyers1977 LM2500 U.S. Navy Pegasus Class Hydrofoils1977 LM2500 U.S. Navy Perry Class Frigates1978 LM2500 Royal Danish Navy KV72 Corvette1980 LM2500 U.S. Navy Kidd Class Destroyers1980 LM2500 South Korean Navy's Donghae Class Corvettes1982 LM2500 U.S. Navy Ticonderoga Class Cruisers1984 LM2500 Spanish Navy Aircraft Carrier1987 LM500 Royal Danish Navy Stanflex Fast Patrol Boats1988 LM1600 Katana High Speed Yacht1991 LM500 Far East Hydrofoils -First Commercial Application1991 LM2500 U.S. Navy Arleigh Burke Destroyers1991 LM2500 U.S. Navy AOE 6 Auxiliary Ships1992 LM2500 Japanese Navy Murasame Destroyers1992 LM1600 Destriero Sets Transatlantic Speed Record1993 LM2500 U.S. Navy Watson Class Sealift Ships1993 LM2500 & LM1600 HSS Stena, World's Largest High-Speed Ferry1995 LM2500 Thailand Navy Helicopter Carrier1997 LM2500 Spanish Navy F100 Frigate1997 LM2500 German Navy F124 Frigate1998 LM2500+ RCCL and Celebrity Cruise Ships1998 LM2500+ SNCM Corsaire 13000 Fast Ferry1998 LM2500+ NEL Corsaire 14000 Fast Ferry2000 LM2500+ Millennium Cruise Ship Enters Service2002 LM2500+ U.S. Navy LHD 8 Amphibious Assault Ship2004 LM2500 French & Italian Navy Horizon Frigates2004 LM2500 U.S. Navy X-Craft Experimental Ship2004 LM2500+ Queen Mary 2, Largest Cruise Liner in Service2006 LM2500+G4 French & Italian Navy FREMM Frigates2008 LM2500 U.S. Navy Littoral Combat Ship2009 LM2500+ U.S. Navy LHA-6 Amphibious Assault Ship2011 LM500 Turbine-generator set for Japanese Navy2013 Echogen Bottoming Cycle introduced2014 LM2500 Dual Fuel Francisco - First LNG powered gas turbine Ferry

GE Marine milestones

17

Bold indicates first application or introduction of engine model