bulk molding compounds - congresosudamericano.com · bulk molding compounds inc. has recently...
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![Page 1: Bulk Molding Compounds - congresosudamericano.com · Bulk Molding Compounds Inc. has recently commercialized our new thermoset material BMC 665 in three Chrysler Powertrains including](https://reader034.vdocument.in/reader034/viewer/2022042612/5f3f02aad5bba201e2586363/html5/thumbnails/1.jpg)
“Complete Composite Solutions”
Bulk Molding Compounds
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“Complete Composite Solutions”
BMC Inc
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Plantas da BMC Inc no Mundo:
2 plantas nos Estados Unidos (West Chicago e Perrysburg)
2 plantasno México (Cidade do México e Juarez)
1 planta no Brasil (Rio Claro – SP)
2 planta na Europa (Hamburg, Germany e Turquia)
1 planta na China (Dongguan)
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RIO CLARO, BRASIL
BMC Inc
MÉXICO CITY CHICAGO, USA
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BMC Inc
PERRYSBURG, USA
DONGGUAN, CHINA
HAMBURG, GERMANY
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São Paulo
Brasil
Rio Claro
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BMC RIO CLARO
Colaboradores:
87
Rua Meridian, 55 Rio Claro - SP – Brail
(180 km de São Paulo)
Terreno: 43.665,29 m² Área Construída: 8.821,13 m²
Início
1987
Endereço:
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BMC do Brasil
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BMC do Brasil
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• SMC
• BMC
Produtos e Processos – BMC do Brasil
• Compressão
• Injeção
• Pultrusão
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“Complete Composite Solutions”
SMC
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• Sheet Molding Compound
• Composto reforçado com fibra de vidro
• Usado em processo de moldagem com molde
aquecido
• Especialmente desenvolvido para cada aplicação
• Contém fibra de vidro picada nas dimensões de
½” até 2”
O que é SMC?
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SMC
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COMPRESSÃO
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Produtos em SMC
Step
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Partes Externas
Tampas para Baterias
Console
Produtos em SMC
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Pára-Choque - RENAULT X70
Produtos em SMC
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NACCO – Forklift
Produtos em SMC
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Plancher
Produtos em SMC
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Grade
Reforço Grade
Produtos em SMC
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Módulos maiores, mais resistente
CAPACIDADE DE INOVAÇÃO EM PROJETOS
Teto da Extensão da Cabine
Estrutura
Painel Lateral
Porta Guarda-Volumes
Painel Traseiro
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Assento e Encosto
Produtos em SMC
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“Complete Composite Solutions”
BMC
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O que é BMC?
• Bulk Molding Compound
• Composto de resina poliéster e cargas minerais com
fibra de vidro.
• Utilizado em processos de moldes aquecidos
• Especialmente desenvolvido para cada aplicação
• Contém de 10 % a 20 % de fibra de vidro
• Pode ser moldado por Injeção, Compressão ou
Transferência
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INJEÇÃO
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Refletores
Produtos em BMC
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Tampa de Válvula
Produtos em BMC
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Tampa de Válvula - Estudo de Caso
Bulk Molding Compounds Inc.
has recently commercialized our
new thermoset material BMC 665
in three Chrysler Powertrains
including cylinder head covers for
the 3.7L V6 and 4.7L V8. BMCI
developed the unsaturated
polyester BMC 665 specifically as
a highly cost effective material for
use in automotive engine sealing
applications.
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Tampa de Válvula - Estudo de Caso
This material was formulated to provide
lower costs and improved injection and
compression processing while meeting
the long-term, demanding performance
requirements associated with ever-
increasing under-the-hood temperatures.
The material was subjected rigorous
high temperature engine durability test
schedules in all applications and was
able to exceed all requirements and
specifications.
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Tampa de Válvula - Estudo de Caso
Additional properties of this
material include lower specific
gravity (1.67) and excellent surface
appearance for aesthetically
critical engine parts. BMC 665 is
inherently flame resistant, offers a
coeffcient of thermal expansion
similar to aluminum, tight
dimensional stability and a glass
transition temperature nearing
200°C/392°F.
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Tampa de Válvula – Data Sheet
Properties: TEST METHOD UNITS VALUES
Density ISO 1183 g/cm3 1.67
Flexural Strength ISO 178 MPa 123
Flexural Modulus ISO 178 GPa 10.2
Notched Izod Impact ISO 179 KJ/m2 36
Tensile Strength ISO 527 MPa 33
Tensile Modulus ISO 527 GPa 10.2
Compressive strength ISO 604 Mpa 170
Water Absorption ISO 62 % 0.08
HDT - A ISO 75 °C > 260
Barcol Hardness 40
Flammability UL94 HB (1/16”)
Color Black
Molding Temperature °C > 140
Glass Fiber Content % 20
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Sewing Machine Housings
Máquina de Costura
Produtos em BMC
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Segmento Elétrico
Produtos em BMC
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Segmento Elétrico
Produtos em BMC
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Placas para isolação elétrica moldadas em smc / bmc
Produtos em SMC /BMC
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Por quê utilizar o BMC ou SMC?
• Ciclo rápido de moldagem (alta produtividade)
• Fácil manuseio
• Balanço positivo entre as propriedades mecânicas,
elétricas, térmicas e químicas
• Excelente acabamento superficial
• Baixo custo
• Estabilidade dimensional
• Moldados na Cor Final
• Liberdade de Design
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“Complete Composite Solutions”
PULTRUSÃO
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O QUE É PULTRUSÃO?
Processo de fabricação de perfis contínuos, em
plástico reforçado com fibra de vidro.
Esses perfis são compostos basicamente por:
• Fibra de vidro ( manta + roving)
• Véu de acabamento
• Resinas Termofixas
• Carga Mineral
• Aditivos
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• Assoalho da carreta.
• Chapa lateral da carreta
• Perfil para prender lona
Produtos Pultrudados
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Produtos Pultrudados
Projeto em Desenvolvimento
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Bagageiro de Onibus
Duto de Ar
Calha de Iluminação
Produtos Pultrudados
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Grade de Piso
Produtos Pultrudados
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Escada
Produtos Pultrudados
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Perfis Pultrudados
Produtos Pultrudados
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Perfis Pultrudados
Produtos Pultrudados
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Certificado ISO/ TS 16949:2009
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Certificado ISO 9001:2008
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Certificado ISO 14001:2004