BULK RECEPTION FEEDER

Telestack continues to excel in providing innovative mobile bulk material handling systems to its worldwide customer base. This has been emphasised in the extensive range of Bulk Reception Solutions offered by Telestack.

Telestack’s expertise in designing bulk reception feeders means that we fully under-stand the truck unloading process where tonnages are determined by a wide range of variations from truck capacities to material specification to cycle times. We look at each project individually to ensure that we are providing the correct solution for the customer based on detailed cycle time calculations and knowledge gained from many successful installations globally.

Our solutions offer the most efficient method of transferring bulk material from trucks, rail wagon, wheel loaders or discharge grab cranes to auxiliary equipment in a range of applications and industries. The range offers greater flexibility and mobility than fixed infrastructures while maintaining performance and minimising any civil requirement.

• Eliminatedoublehandlingofmaterial• Variousdesignstosuitawiderangeofapplications• Completemobilityandflexibility• Over10yearsexperiencesupplyingTelestackbulkreception

solutions

PRIMARILY DESIGNED TO ELIMINATE DOUBLE HANDLING, THE TITAN RANGE CAN:

• receivematerialsdirectfromtrucks• receivematerialdirectfromrailwagons• receivematerialdirectfromwheelloaders• receivematerialfromvesselsviadischargegrabcranes• beusedtoloaddirecttorailwagons• beusedtoloaddirecttovessels• beusedtoreclaimontodownstreamoverland/stockpilingconveyors• beavailableastrackmobile,wheelmobile&staticversions• handlewidevarietyofdrybulkincludinggrain,biomass,fertiliser,coal,

cementclinker,aggregates,ironoreandmanyotherheavyoresetc.• provideintermediatestorageandacontrolledvolumetricdischarge

Titan T1600-8 the largest mobile bulk reception feeder in the international market

CONTENTS

UNDERSTANDING OUR TECHNOLOGYMETHODS OF FEEDINGTYPICAL APPLICATIONSMOBILE & STATIC VERSIONSOPTIONSSHIPPING & ASSEMBLYABOUT US

04.

06.08.10.11.13.14.

One of the first Telestack skid mounted bulk reception feeders installed in 2007. 1,500,000 tonnes later the unit is still performing well and a critical piece of the companies operation.

4

UNDERSTANDING OUR TECHNOLOGY

01 HeavyDutyapronchainbeltfeeder02 SteelApronBarstoabsorbmaterialsurge

andimpact03 Ventilatedchassistoallowspilledmaterialto

berejectedforchainprotection04 Flexiblesidesealskirting05 Electricorhydraulicdrives-singleortwin

options06 Flaredhighcapacityfeedertoacceptmaterial

Telestack Bulk Reception Feeders incorporate a heavy duty apron chain belt feeder which ensures the surge of material discharging from the truck can be transferred in a regulated and controlled manner. The chain and sprocket driven belt ensures there is no stalling of the feed conveyor compared to regular ‘roller type’ belt feeders.

HEAVY DUTY APRON CHAIN BELT FEEDER

01

02

03

05

06

04

5

“THE CONVEYOR FRAME DESIGN IS A CRITICAL FACTOR TO ENSURE THAT THE MACHINE IS SUITABLE FOR THE TASK IN HAND”

MATERIAL REGULATOR/

PLOUGH

DISCHARGE BOOMS

RECEPTION HOPPER

CRITICALDIMENSION

NON RADIAL TRUCK UNLOADER

RADIAL BOOM TRUCK UNLOADER

CRITICALDIMENSION

FOLDED PLATE DESIGN - UP TO 12 METRES

FOLDED PLATE (RIBBED DESIGN)- UP TO 15 METRES

LATTICE FRAME - +15 METRES

ADJUSTABLE REGULATOR/PLOUGH TO CONTROL THROUGHPUT

LARGE RECEPTION HOPPER TO ACCEPT MATERIAL FROM TRUCKS/ LOADERS

6

METHODS OF FEEDING

01

02 03

04

05 06

07 08

TRUCKS

7

01 Fedby18m³6wheelroadtruck02 Fedby20m³8wheelroadtruck03 Fedby30m³articulatedroadtruck04 Fedby40tonneADT05 Fedby45tonneADT06 Fedby100tonnerigiddumptruck.07 BellyDumpovergrid08 DriveOverBulkReceptionFeederfedbyroadtruck09 Fedfromtherearbyawheelloader10 Fedfromtherearbyawheelloader11 Feedingtruckunloaderfromtheside12 Feedingtruckunloaderfromrear13 StaticBulkReceptionFeederbeingfedbyrailcar/wagon14 Fedbyrailcar/wagon15 Fedfromgrabcraneinbargeunloadingapplication16 FedfromgrabcranetransferringontoaRadialTelescopicConveyor

09 10

11 12

13 14

15 16

WHEEL LOADERS

RAIL CARS/ WAGONS

GRAB CRANES

MO

BIL

E B

ULK

R

EC

EP

TIO

N F

EE

DE

RS

...

8

TYPICAL APPLICATIONS

ELIMINATING THE DOUBLE BULK RECEPTION FEEDERS ARE USED FOR

UNLOADING TRUCKS AND HANDLING OF MATERIAL IN:

VESSEL LOADING

01 02

03 04

05

9

ELIMINATING THE DOUBLE

01 Loadingabargewithgraindirectfromaroadtruck02 Loadingabargedirectfromaroadtruck03 Loadingabargedirectfromawheelloader04 FeedingaRadialTelescopicshiploaderloadingaHandymaxvessel05 FeedingaRadialTelescopicshiploadingfromroadtrucks06 Fedfromgrabcraneinbarge-unloadingapplication07 FeedingRadialTelescopic,stockpilinginwarehousefromtrucks(Shipunloading)08 Stockpilingmaterialfrompay-loadersinastockyard09 Stockpilingcoalfromwheelloaderinastockyard(DustCovers)10 ReclaimingcoalinaPowerstation11 ReclaimingironoreinasteelmillwithCAT988Wheelloader12 RailCar/Wagonloadingdirectlyfromtrucks13 UnloadingfromRailCar/Wagon

VESSEL UNLOADING

STOCKPILING

RECLAIMING

RAIL CAR/ WAGON LOADING/ UNLOADING

06 07

08 09

10 11

12 13

MO

BIL

E B

ULK

R

EC

EP

TIO

N F

EE

DE

RS

...

10

MOBILE & STATIC VERSIONS

The Titan can be provided in a num-ber of formats. For greater flexibility, a mobile Titan can perform a num-ber of functions, possibly on differ-ent sites.

Mobility can be provided on:

• A tracked version with self-propelledpower so that a single operator canoperateandmovetheunitasneeded

• Awheeledversionwheretheunitcanbe moved by wheel loader, fork lifttruckorsimilar

• AStaticVersion isalsoavailableandwithmany fixed plants these are thepreferredsolutionformanyindustries

TRACKED VERSION

WHEELED VERSION

STATIC VERSIONS

11

OPTIONS

Telestack Bulk Reception Feeders are custom designed and manufactured to meet the specific needs of the operator with these options available as standard. The options allow complete flexibility for the operator when taking into consideration the differing mobility needs, materials, power and electrical requirements of the client.

DUST CONTAINMENT & SUPPRESSION

POWER OPTIONS

01 FullyenclosedfeedinpointwithflexiblePVCentrycurtains02 Fullsealedtransferpointfromfeederbeltontoinclinebelt03 Fullyenclosedcanvascoversonconveyor04 Dustextractionsystem05 RubberDischargeChute&EnclosedSquaretoRoundHeadChute06 Dustsuppressionwaterspraybars

07 DualPower-DieselHydraulic&ElectricHydraulic08 DieselHydraulicEngine09 AllElectricorhydraulicconveyordrives10 Allfunctionradioremotecontrol11 DieselElectricGenerator

01 02 03

04 05 06

07 08

09 10

11

* If other options are required please contact your dealer or the Telestack factory.

12

OP

TIO

NS

RAMPS

MISCELLANEOUS OPTIONS

01 StaticBulkReceptionFeederwithearthrampfor‘Tip&Go’application02 WheelMountedTruckUnloaderwithintegratedramps03 TrackMountedwithhydraulicfoldingramps

04 Fullycustomizedcolours&250micronpaintfinish(marinespecification)05Integratedfloodlightsfornightoperations06 Rangeoflinersboltedintotransferpoints07 Access/WorkingPlatformwithorwithoutgenerator

01 02

03

04 05

06 07

13

SH

IPP

ING

& A

SS

EM

BLY

ONSITE ASSEMBLY & INSTALLATION

RO-RO

• SmallertrackmountedTitanBulkReceptionFeederstrackstraightoffthetrailerreadytooperate

• LargertrackmountedTitanBulkReceptionFeedersshipasonepartRo-Roandonepartcontainer.Typicalassemblytimetobuildandcommissionistwodays

• Titantrackmountedunitsaregenerallydieselhydraulic.Theyarefullybuiltandtestedbeforeshipping,eliminatingcomplexassemblyonsite

• Allequipmentisdesigned,manufactured,builtandfullytestedbeforedispatch

• TheclientiswelcometoinspectthecompleteunitduringthetestingprocedureintheTelestackfactoryforapproval

• Smallerunitsareshippedvia‘Ro-Ro’andeasilytrackedintoposition,foldedoutandreadytooperate

• Telestackunitscanbepackedinto40ft(12m)containerstoreducetransportationcostsfortheoperator

WHEEL/ STATIC

• Allmachinesarefullybuiltandtestedpriortodispatch.Generallyshippedin40ft(12m)shippingcontainers

• Titanwheel/staticBulkReceptionFeedersaregenerallyallelectric.Allunitsarepre-wired.Plugandplayelectricseliminatescomplexassemblyonsite

• Telestackcansupply(ifrequired)aninstallationEngineertooverseetheprocess,dry/wetcommissiontheunitandprovidedetailedtrainingforoperatorsforcontainerisedshipments

ONE PART RO-RO AND ONE PART CONTAINER

ONE COMPLETE RO-RO

SHIPPING

“FAST & EASY TO ASSEMBLE”

14

Telestack specialise in the com-plete design, manufacture, installa-tion and commissioning of mobile bulk material handling systems. We have a global proven record in a range of applications includ-ing quarry and mining industries, ports & inland terminals, stockyard management, power stations, rail yards, steel mills, cement kilns and many other bulk material handling industries. Our mobile solutions offer significant operating cost savings compared to tradition-al methods of material handling (wheel loaders, haul trucks, static conveyors), as well as providing Environmental, Health and Safety and other benefits. Other signif-icant benefits include reduced planning requirements due to prod-uct mobility and the flexibility to move Telestack mobile equipment around the site or from site to site.

EXPERIENCE

TheTelestackteamhave30yearsinternationalexperiencedesigning,manufacturing,installingandsup-portingequipment.Weoffertherightsolutionforthecustomerandcus-tomisethedesigntosuityourspecif-icrequirements.Ourlong-standingSalesandApplicationSpecialistsareinvolvedateverystageofthepro-cessandourProjectManagementdepartmentensuresthattheunitisbuilttotheagreedspecificationandwithintheagreedtimeframe.Ourcompanyhasnaturallymaturedintotwodistinctdivisions:Telestack

AggregatesandMiningandTelestackPortsandInlandTerminals.ThesespecialistdivisionstrulyunderstandtheirtradeandourClientsbenefitfromourexperience.Thereisalsoawealthofreferencesitesinarangeofapplicationsacrosstheglobethatdemonstratesthisexperiencefirst-handandanexceptionallyhighreturningcustomrate–wellaboveindustrystandard!Ourcustomersrangeinsize,natureandrequire-mentsbutwearesteadfastintheconvictionthatthecustomerattheheartofourbusiness–withoutthemweceasetoexist!

Telestackproductscanhandleallfreeflowingbulkmaterialsincludingores,coal,aggregates,fertilizers,grains,woodchips,pelletsandmanymorebulkmaterials!Workingfromtheirmodernhead-quartersintheN.Ireland,Telestackofferacompletein-housedesign,manufactureandassemblyofallunits.AllTelestackunitsarefullybuiltandtestedpriortodispatch.Allelec-tric/hydraulicsandoperatingfunc-tionsaretestedandrecordedandcomprehensivequalitychecksarerecordedpriortodispatch(instrictaccordancewithISOguidelines).Anyissuesareidentified,resolvedandre-testedbeforetheyleaveourpremises.

Extensiveinvestmenthasbeenmadetoensureourglobalsupplychainisresponsivetoourneedsandtheneedsofourcustomer.Wesourcecomponentsthatmeetourhighexpectationsandtradeonlywith

supplierswhoarebestpositionedtosupportourglobalClients.

QUALITYQualityhasalwaysbeenatthecoreoftheTelestackbrandandtheyhavealwaysbeenrenownedthroughouttheindustryforthehighqualityoftheirmachines.AsaUKASaccred-itedcompany,((ISO9001(QualityManagement),ISO14001(Environ-mentalManagement),OHSAS18001(Health&SafetyManagement)),theTelestackIntegratedManagementSystem(IMS)ensuresthatany-thingwhichhasaneffectonoverallbusinessperformanceismonitored,actionedandimprovedasanaturalpartoftheirbusinessculture.Com-plimentedbytheInvestorsinPeopleAward,Telestacktakequalityseri-ouslyateverystagefromthepeoplethattheyemploy,totheirsupplierofcomponentstotheinternalprocess-esthattheyuseonadailybasis.

Thereisanadvancedleanmanu-facturingprograminplaceandaswellasanadvancedin-housesafetyprogramforallemployees.Wehavemadesignificantinvestmentinourfa-cilitiesandcannowboastoneofthemosttechnicallyadvancedblasting/paintingfacilitiesintheworld.

InadditionTelestackequipmentcanbedesignedfortheonerousdemandsofminingapplicationsandweareanapprovedsupplierofequipmentthatmeetsWesternAustralianMiningStructuralStand-

AB

OU

T U

S

15

ards(AS4324.1),guarding(AS1755)andelectrics(AS3000).Wehavealsodesignedstructurestooperatesafelyinearthquakezonesthroughouttheworld.Ourelectricaldesignteamcanalsodesign/specifytomeetlocalelectricalstandards.

ASSEMBLY/ INSTALLATION

Siteassemblycanbelessthatoneweekwithlimitedcivilconstructionneededonsite.Ourserviceengi-neerscanbearrangedfordryand/orwetcommissioningofunitson-siteandon-sitetrainingcanbeprovided.EngineerscanalsosupportyourequipmentinthefieldaspartofourFieldServiceProgrammetoensure

uptimeoftheproduct.AdditionallywealsohaveanetworkofDealers,AgentsandPartnersacrosstheglobethatarehand-pickedfortheirexpertiseinthematerialhandlingfield,andwhoaretheretoassistyouonourbehalf!

AFTERSALES

TheTelestackafter-salesdepartmentworkcontinuouslytoputthecustom-erattheheartoftheirdepartmentandtheyaimtosolveproblemsquicklytoensurethesafeandeffi-cientoperationofTelestackequip-mentinthefield.Ourpartspackagesaretailoredtosuittheequipment,theapplicationandthelocationandour

teamarefocusedonensuringyoureceivethecorrectpartthefirsttime,ontime,everytime!

TosupporttheTelestackunitsinthefield,wehaveaproducthelpdeskthatismannedbyourEngineerswhounderstandandhavepersonallyworkedwithTelestackunits.Ifequip-mentinthefielddoesexperienceissues,theTelestacksupportdeskiscommittedtogettheunitupandrun-ningasquicklyaspossible.Weactwithurgencyandareresponsivetothebusinessneedsofourcustomer!

•PortofPanamaCity(USA)•PortofVostochny(Russia)•PortofAlexandria(Egypt)•PortofGangavaram(India)•PortofBrisbane(Australia)•PortofCoquimbo(Chile)•PortofBelfast(N.Ireland)•PortofDhamra(India)•PortofKembla(Australia)•PortofBarranquilla(Colombia)•PortofUstLuga(Russia)•PortofImbituba(Brazil)•PortofKakinada(India)•PortofBuchanan(Liberia)•PortofJaigarh(India)•RigaCommercialPort•KrishnapatnamPort•PremierPericlase •Cemex •Mechel

•Nibulon•BHPBilliton•Holcim •UralKili•NorilskNickel •LaFarge •Rusal•Tarmac •Fortescue •Oldendorff•TataSteel •VanOord •Fomento•ThyssenKrupp •LaFarge •Larsen+Toubro•GlencoreXstrata•HeidelbergCement•MartinMarietta •Vulcan

•GlencoreXstrata•Severstal•Eurovia•LKAB •FLSmidth •AngloAmerican•Codelco • JSW •EnnstoneBreedon•Imerys•CRH •Suek•JindalSteel •ArcelorMittal •Electrosteel •PeterHambro•RioTinto•Qube

Telestack has successfully established a reputationas a supplier of choice with many blue chip companies around the world including:

+44(0)2882251100sales@telestack.comwww.telestack.com

TelestackLimitedBankmoreWayEastOmagh,Co.TyroneNorthernIreland

BT790NZ

THEPOWER

TO MOVE MATERIALS