bulletin 193 smp–1 , smp–2 iec solid state overload relays · smp–1 and smp–3 solid state...

Bulletin 193SMP–1 , SMP–2 , and SMP–3 IEC Solid State Overload Relays

1-1

Bulletin 193

SMP–1 Overload Relay� Self-Powered� Wide Adjustment Range (3.2:1)� Ambient T emperature

Compensation� Visible T rip Indicator� Phase Loss Protection

SMP–3 Overload Relay� Digital Current Setting� Ground Fault Protection� JAM Protection� Communicates via R I/O or

DeviceNet� Trip Cause Indication via

LED’s, Human InterfaceModule or CommunicationNetwork

� Uses Common Allen-BradleyCommunication Devices

� Selectable T rip Class(10, 15, 20 or 30)

TABLE OF CONTENTS

Description Page Description Page

Product Selection 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SMP–1 Overload Relay 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . SMP–3 Overload Relay 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approximate Dimensions 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . .

DescriptionThe SMP is a family of Solid State Overload Relays. The complete line includes theSMP–1 and SMP–3 overload relays. Each of these overload relays has uniquefeatures allowing for the choice of level of protection and features required for theapplication. The Product Selection Overview can be used for selection among theSMP overload relays.

Conformity to Standards:IEC 947-4 IEC 801UL 508

CSA C22.2 No. 14

Approvals:CSA CertifiedUL Listed

SMP, SMP-1, SMP-3 and DeviceNet are trademarks of Allen Bradley Company.

Product Selection Overview

Self-Powered ★

3.2:1 Adjustment Range ★

Phase Loss Protection ★ ★

Selectable Trip Class ★

Ground Fault Protection ★

JAM Protection ★

5:1 Adjustment Range ★

Communications Capability ★

LED Status Indication ★

Feature SMP–1 SMP–3

Bulletin 100 Contactorwith SMP–1 Overload Relay

SMP–3 Overload Relay


Your order must include:� Cat. No. of overload relay

selected with voltage suffix code.

� If required, Cat. No. of anyaccessories.

Primary User

File Name: AB_OverloadRelay_193_SMP1_2_3_cat_D702

Bulletin 193

SMP–1 and SMP–3 Solid State Overload Relays

1-2

Product Selection

SMP–1 Overload Relay Manual Reset ➊

Mounts to Contactor Adjustment

Class 10 Class 20

Mounts to Contactor100 and 104

AdjustmentRange Cat. No. ✽ Cat. No. ✽

M05 to A30

.1 to .32A 193-A1A1 193-A2A1

M05 to A30

.32 to 1.0A 193-A1C1 193-A2C1

M05 to A30 1.0 to 2.9A 193-A1D1 193-A2D1

Cat. No. 193-A1A1 1.6 to 5.0A 193-A1E1 193-A2E1Cat. No. 193-A1A1

3.7 to 12A 193-A1F1 193-A2F1

A12 to A30 12 to 32A 193-A1H1 193-A2H1

A38 to A4512 to 38A 193-A1H2 193-A2H2

A38 to A45

14 to 45A 193-A1J2 193-A2J2

A60 to A7514 to 45A 193-A1J3 193-A2J3

Cat No 193-A1H2

A60 to A75

23 to 75A 193-A1K3 193-A2K3Cat. No. 193-A1H2

B11023 to 75A 193-A1K4 ➋ 193-A2K4 ➋

B110

66 to 110A 193-A1L4 ➋ 193-A2L4 ➋

B180 57 to 180A 193-A1M5 ➋ 193-A2M5 ➋

CT Mounted for use with Bulletin 100 and 104 contactors ➋

B250 and B300 96 to 300A 193-A1N6 193-A2N6

B400 128 to 400A 193-A1P6 193-A2P6

Cat. No. 193-A1K4 B600 200 to 630A 193-A1R6⊗ 193-A2R6⊗

⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: Cat. No. 193-A1R6 ⊗ becomes Cat. No. 193-A1R6D . For other coil voltages, contact your local Allen-Bradley Sales Office. Seepage 10-1.

Voltage 24 110 120 208 220 240 380 415 440 480 500 600

50 Hz K D – – A T N I B – M –

60 Hz J – D H L A – – G B – C

➊ For motors with Service Factor of 1.15 or greater, use motor nameplate full load current. For motors with Service Factor of 1.0, use 90% ofthe motor nameplate full load current.

➋ Does not include Terminal Lugs. See Accessories on page 1-5 for listing.

Accessories — Page 1-5Specifications — Page 1-6Dimensions — Page 1-9

✽ Prices – Consult Sales Office or price list

Primary User

Bulletin 193


1-3

Product Selection, Continued

SMP–1 Overload Relay Automatic/Manual Reset

Mounts to Adjustment

Class 10 Class 20Mounts to Contactor

100 and 104Adjustment

Range Cat. No. ✽ Cat. No. ✽

M05 to A30

.1 to .32A 193-A4A1 193-A5A1

M05 to A30

.32 to 1.0A 193-A4C1 193-A5C1

M05 to A30 1.0 to 2.9A 193-A4D1 193-A5D1

Cat No 193-A4A11.6 to 5.0A 193-A4E1 193-A5E1

Cat. No. 193-A4A1

3.7 to 12A 193-A4F1 193-A5F1

A12 to A30 12 to 32A 193-A4H1 193-A5H1

A38 to A4512 to 38A 193-A4H2 193-A5H2

A38 to A45

14 to 45A 193-A4J2 193-A5J2

A60 to A7514 to 45A 193-A4J3 193-A5J3

A60 to A75

23 to 75A 193-A4K3 193-A5K3

Cat. No. 193-A4H2

B11023 to 75A 193-A4K4 ➋ 193-A5K4 ➋

B110

66 to 110A 193-A4L4 ➋ 193-A5L4 ➋

B180 57 to 180A 193-A4M5 ➋ 193-A5M5 ➋

CT Mounted for use with Bulletin 100 and 104 contactors ➋

B250 and B300 96 to 300A 193-A4N6 193-A5N6

B400 128 to 400A 193-A4P6 193-A5P6

Cat. No. 193-A4K4 B600 200 to 630A 193-A4R6⊗ 193-A5R6⊗

⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: Cat. No. 193-A4R6 ⊗ becomes Cat. No. 193-A4R6D. For other coil voltages, contact your local Allen-Bradley Sales Office. Seepage 10-1.

Voltage 24 110 120 208 220 240 380 415 440 480 500 600

50 Hz K D – – A T N I B – M –

60 Hz J – D H L A – – G B – C





Primary User

Bulletin 193


1-4

Product Selection, Continued

SMP–3 Overload Relay Automatic/Manual Reset, Selectable Ground Fault and Jam Protection,Selectable T rip Class 10, 15, 20 or 30

Mounts to Contactor100 and 104

AdjustmentRange Cat. No. ✽

A09 to A30

0.7 to 2.5A 193-C1D1

A09 to A30 2 to 10A 193-C1F1

7 to 37A 193-C1H1

A38 and A457 to 37A 193-C1H2

Cat. No. 193-C1H1

A38 and A45

20 to 75A 193-C1K2Cat. No. 193-C1H1

A60 and A75 20 to 75A 193-C1K3

B11020 to 90A 193-C1L4 ➋

B110

40 to 180A 193-C1M4 ➋

B180 40 to 180A 193-C1M5 ➋

CT Mounted for use with Bulletins 100 and 104 contactors ➋

B250 and B300 70 to 300A 193-C1N6⊗

Cat. No. 193-C1H2B400 100 to 414A 193-C1P6⊗

Cat. No. 193-C1H2

B600 140 to 608A 193-C1R6⊗

⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: Cat. No. 193-C1R6 ⊗ becomes Cat. No. 193-C1R6D . For other coil voltages, contact your local Allen-Bradley Sales Office. Seepage 10-1.

Voltage 24 110 120 208 220 240 380 415 440 480 500 600

50 Hz K D – – A T N I B – M –

60 Hz J – D H L A – – G B – C





Bulletin 193


1-5

Accessories

Description Used With Pkg. Qty. Cat. No. ✽

Anti-Tamper ShieldProvides protection against inadvertentadjustment of mode selector and fullload current settings.

SMP-1SMP-2 1 193-BC4

Cat. No. 193-BC4 Cat. No. 193-BC5

Current Adjustment ShieldProvides protection against inadvertentadjustment of the current setting.

SMP-1SMP-2 1 193-BC5

Remote Reset Solenoid SMP-1SMP-2 1 193-ER1⊗

Terminal Lugs 193-_ _ _6

110A

3

199-LE1

Terminal Lugs 193-_ _ _6

180A

3

199-LF1

Terminal Lugs 193-_ _ _6 300A 3 199-LG1Terminal Lugs 193-_ _ _6

400A

3

199-LH1

600A 199-LJ1

DIN Rail/Panel Adapter

193-A_ _ 1

1

193-BPM2

DIN Rail/Panel Adapter

193-B1_ 1

1

193-BPM6

DIN Rail/Panel Adapter 193-A_ _ 2, A_ _ 3, B_ _ 3 1 193-BPM3DIN Rail/Panel Adapter

193-C_ _ 1

1

193-BPM4

193-C_ _ 3 193-BPM5

Flexible Bus Connector 193-_ _ _6

300A

3

199-PCG1

Flexible Bus Connector 193-_ _ _6 400A 3 199-PCH1Flexible Bus Connector 193-_ _ _6

600A

3

199-PCJ1

External Reset Button for Enclosed Devices

SMP-1SMP-2 1 193-MR4

Communication ModuleRemote I/O Comm Adapter (120/240V Power)

SMP-3 1 1203-GD1

DeviceNet Communication Adaptoer SMP-3 1 1203-GK5

Cat. No. 1203-GD1 Cat. No. 193-HIM1Human Interface Module SMP-3 1 193-HIM1

Communication Cable SMP-3

Cable Length1/3 meter

1

1202-C03



1

1202-C03



1

1202-C03

Communication Cable SMP-3 1 meter 1 1202-C10Communication Cable SMP-33 meters

11202-C30

10 meters 1202-C90

Illuminated Push Button Reset SMP-3 1 800T-NX1311

Remote Reset Cable SMP-31 meters3 meters6 meters

11202-RRC11202-RRC31202-RRC6

⊗ Voltage Suffix CodeThe Cat. No. as listed is not complete. Select a voltage code from the table below to complete the Cat. No. Eaxample: Cat. No. 193-ER1 ⊗ becomes 193-ER1D. For other voltages, consult your local Allen-Bradley Sales Office. See page 10-1.

Voltage 24 48 110 115 120 220 24050 Hz J – D – – A –60 Hz J – – – D – A

DC Z24 Z48 – Z01 – – –

Product Selection — Page 1-2


Bulletin 193


1-6

Specifications

Electrical SMP-1 SMP-3

Rated Thermal Current of Contacts Ith 5A 5A2A @ .4 PF

ElectricalRating ofContacts

UtilizationCategory

VoltageUe

Trip 95–96N.C. –Rating of

ContactsAC11 12–120

220–240380–480500–600

3.0A1.5A0.75A0.60A

–

DC11(L/R=15ms)

24110220440

1.1A0.4A0.2A0.08A

–

Rated Triac Current – .5A

Rated Insulation Voltage Triacs Hard Contact

CSA/UL 600V 240V 300V

IEC 947-4 Ui 660V 240V 300V

Control Voltage – 120 or 240V AC +10%/– 15%

Operating Frequency 50/60 Hz 50/60 Hz

Mechanical

Body Material Thermoplastic Thermoplastic

Contact Material Fine Silver Silver Tin

Control Contacts

Terminal Marking Cenelec EN 50012

Max. Wire Size

193-_ _ _ 1 1-10mm2

(#10 AWG)10mm2

(#10 AWG)

193-_ _ _ 2 1-25mm2

(#2 AWG)1-25mm2

(#2 AWG)

193-_ _ _ 3 1-25mm2

(#2 AWG)1-25mm2

(#2 AWG)

193-_ _ _ 4 1-50mm2

(#1/0 AWG)1-50mm2

(#4/0 AWG)

193-_ _ _ 5 1-240mm2

(#4/0 AWG )1-240mm2

(#4/0 AWG)

193-_ _ _ 6with Bulletin

300A1-240mm2

(500 MCM AWG)193-_ _ _ 6with Bulletin199-LTerminalLugs

400A2-185mm2

(350 MCM AWG)TerminalLugs

600A2-240mm2

(500 MCM AWG)

Control Terminals 1 or 2 2.5 mm2 (#12 AWG) 2 mm2 (#14 AWG)

Environmental

Operation –20°C to 40°C(–4°F to 104°F)

–20°C to 40°C(–4°F to 104°F)

Storage –50°C to 70°C(–58°F to 158°F)

–50°C to 70°C(–58°F to 158°F)

Temperature Compensation –20°C to 40°C(–4°F to 104°F)

–20°C to 40°C(–4°F to 104°F)

Altitude 2000M 2000M


Bulletin 193


1-7

Specifications, Continued

Trip Curves

800

600

400

200

1.2

80

60

40

20

8

6

4

2

2 4 6 8

1000

100

10

1

800

600

400

200

1.2

8060

40

20

8

6

4

2

2 4 6 8

Class 10 Class 15 Class 20 Class 30

Approximate trip time for 3-phase balanced condition from cold start.

Approximate trip time for 3-phase balanced condition from hot start.

1000

100

10

1

800

600

400

200

1.2

80

60

40

20

8

6

4

2

2 4 6 8

1000

100

10

1

800

600

400

200

1.2

80

60

40

20

8

6

4

2

2 4 6 8

1000

100

10

1

1 10 1 10 1 10 1 10

Multiples of FLC Multiples of FLC Multiples of FLC Multiples of FLC

App

roxi

mat

e Tr

ip T

ime

(sec

onds

)

App

roxi

mat

e Tr

ip T

ime

(sec

onds

)

App

roxi

mat

e Tr

ip T

ime

(sec

onds

)

App

roxi

mat

e Tr

ip T

ime

(sec

onds

)

Restart Trip Curves after Auto Reset

10001000

1

10

100

1000

10000

Percent Full Load Current Setting

Class 10

Class 15

Class 20

Class 30

Auto Reset Times:Class 10 = 90sClass 15 = 135sClass 20 = 180sClass 30 = 270s

Seconds

200 300 400 500 600 700 800 900


Bulletin 193


1-8

Specifications, Continued

SMP–1 Wiring Schematic

96 98

95 97

Typical IEC Wiring Schematic

2 4 6

Typical NEMA Wiring Schematic

9795

96 98

L1/1 L2/3 L3/5

T1/2 T2/4 T3/6

Typical SMP–3 Wiring Schematic

POWER

SUPPLY

SMP–3

10 20 30 40 50 60

INTERNAL

TRIAC FUSE

OUT A OUT B O/L L1 L2

SMP

50 60

SMP–3

L1 L2

CF

R

A

B

O/LO/L

10 A1 A2 30 4010 A1 A2 30 40

A1 A220

F

R

OUT A

INTERNALTO SMP

120V AC or 240V AC

NON-REVERSING

Note: When power is supplied to 50-60 N.O. contact 30-40 closes.

Note: Coil voltage must be the same as L1–L2 voltage.

REVERSING

50 60

SMP–3

L1 L2

INTERNALTO SMP


Bulletin 193


1-9

Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

SMP–1 & SMP–2 Overload Relay

A

H

G F

E

B

J

C

D

TypeContactorCat. No. A Width B Height C Depth D E F G H J ➊

SMP–1

100-M05, -M09 45(1-25/32)

102.7(4-13/64)

48.3(1-29/32)

67.3(2-21/32)

70.8(2-51/64)

NANA

49.9(1-31/32)

NANA

4.4(3/16)

SMP–1

100-A09, -A12 45(1-25/32)

117.7(4-41/64)

84(3-5/16)

90.7(3-37/64)

83.2(3-9/32)

60(2-3/8)

50(1-31/32)

35(1-25/64)

4.3(11/64)

SMP–1100-A18, -A24 55

(2-11/64)127(5)

92(3-5/8)

96(3-25/32)

94(3-45/64)

75(2-61/64)

60(2-3/8)

35(1-25/64)

15.1(19/32)

100-A30 55(2-11/64)

145.8(5-3/4)

109(4-19/64)

92.5(3-41/64)

112(4-13/32)

90(3-35/64)

75(2-61/64)

40(1-9/16)

12.5(1/2)

SMP–1

100-A38, -A45 75(2-61/64)

174.29(6-7/8)

125(4-15/16)

120.1(4-47/64)

126.81(5)

100(3-15/16)

NANA

55(2-11/64)

–19.4(49/64)

SMP–1

100-A60, -A75 91(3-37/64)

186.57(7-11/32)

141.95(5-19/32)

134.2(5-9/32)

134.59(5-5/16)

110(4-11/32)

NANA

80(3-5/32)

–21.85(21/32)

SMP–1100-B110 119

(4-11/16)276

(10-7/8)155

(6-7/64)142

(5-19/32)185.6

(7-5/16)130

(5-1/8)NANA

100(3-15/16)

41.3(1-5/8)

100-B180 134(5-9/32)

331(13-1/32)

190(7-31/64)

163(6-27/64)

221.1(8-23/32)

160(6-5/16)

NANA

110(4-21/64)

48.8(1-59/64)

➊ Note that a (–) Dimension indicates reset is located to right of contactor ref.


Bulletin 193


1-10

Approximate Dimensions, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

A

B

H

F EG

J

C

D


TypeContactorCat. No. A Width B Height C Depth D E F G H J ➊

SMP–3

100-A09, -A12 70(2-49/64)

165.3(6-33/64)

84(3-5/16)

117.1(4-5/8)

76.3(3)

60(2-3/8)

50(1-31/32)

35(1-25/64)

–15.6(–5/8)

SMP–3

100-A18, -A24 70(2-49/64)

174.4(6-7/8)

92(3-5/8)

122.4(4-53/16)

87.1(3-7/16)

75(2-61/64)

60(2-3/8)

35(1-25/64)

–4.8(–13/64)

SMP–3

100-A30 70(2-49/64)

193.4(7-5/8)

109(4-19/64)

118(4-21/32)

105.1(4-9/64)

90(3-35/64)

75(2-61/64)

40(1-9/16)

–7.4(–19/64)

SMP–3 100-A38, -A45 91(3-37/64)

231.3(9-7/64)

143(5-41/64)

114.8(4-1/2)

124.1(4-57/64)

100(3-15/16)

NANA

55(2-5/32)

–6.8(–17/64)

100-A60, -A75 90(3-9/16)

228.8(9-1/64)

141.95(5-19/32)

159(6-1/4)

131.9(5-13/64)

110(4-11/32)

NANA

80(3-5/32)

3.7(5/32)

100-B110 119(4-11/16)

311(12-1/4)

155(6-7/64)

159(6-1/4)

176(6-15/16)

130(5-1/8)

NANA

100(3-15/16)

13.9(35/64)

100-B180 134(5-9/32)

366(14-13/32)

190(7-31/64)

186(7-5/16)

211(8-5/16)

160(6-5/16)

NANA

110(4-21/64)

21.4(27/32)

➊ Note that a (–) Dimension indicates reset is located to right of contactor ref.

A

E

D

C

B

Cat. No. 193-BPM2, 193-BPM4 DIN Rail/Panel Adapter

Cat. No. A Width B Height C Depth D E

193-BPM2 45(1-25/32)

85(3-23/64)

67.3(2-21/32)

35(1-3/8)

75(2-61/64)

193-BPM4 70(2-49/64)

126(4-31/32)

124.8(4-29/32)

60(2-23/64)

110(4-21/64)


Bulletin 193

SMP–1 and SMP–3 Solid-State Overload Relays

1–11

Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

SMP–1 Overload Relay with Current T ransformer

Cat. No. 193-A_P6

D

AE

RELAY NO.

C

B

.28(7-5/16)3 HOLES

Cat. No. A B C D EApprox.

Shipping Wt. in kg (lb)

193-A_N6 177.3(7)

199.8(7-7/8)

234.3(9-1/4)

120(4-3/4)

156(6-3/16)

4.4(9.75)

193-A_P6 177.3(7)

264.9(10-7/16)

234.3(9-1/4)

120(4-3/4)

156(6-3/16)

4.4(9.75)

193-A_R6 260.4(10-1/4)

346.6(13-11/16)

220.2(8-11/16)

180.1(7-1/8)

226.1(8-15/16)

6.8(15.0)

SMP–3 Overload Relay with Current T ransformer

Cat. No. 193-C1P6

D

AE

RELAY NO.

C

B

.28(7-5/16)3 HOLES

AB ALLEN–BRADLEY

Cat. No. A B C D EApprox.

Shipping Wt. in kg (lb)

193-C1N6 177(7)

200(7-7/8)

285(11-1/4)

120(4-3/4)

158(6-1/4)

4.8(10.75)

193-C1P6 177(7)

265(10-7/16)

285(11-1/4)

120(4-3/4)

156(6-3/16)

4.8(10.75)

193-C1R6 250(9-7/8)

347(13-11/16)

272(10-3/4)

180(7-1/8)

226(8-15/16)

7.15(15.75)


bulletin 193 smp–1 , smp–2 iec solid state overload relays · smp–1 and smp–3 solid state...

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