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TRANSCRIPT
www.bullows.com
TOTAL TURNKEY SOLUTION
Painting equipment
& accessories
Surface
treatmentSpray painting
systemTotal turnkey
solution
www.bullows.com
Core value
Customer service and careInnovationRespect for each individualEnergy and spiritContinuous improvement to achieve bench marking standards
Company profile
We aim to be the leading project management organization for providing total finishing solution with compliance to the advanced quality standard which should meet & exceed our customer's expectations.
Vision
Owing to our commitment and dedication for always presenting our clients with unblemished products, we have built the long term relationship with our customers. Many factors that have contributed in achieving a remarkable position in the market, viz.,
More than 45 years of experienceCustomer-focussed approachLatest technology product rangeExcellent quality management system
Why us?
Mission
To provide solutions from last activity of manufacturing to first activity of packing, in order to improve customer's processes and / or performance of their productsTo build our own technical competence to global standards through developing and acquiring 'Best-in-class Technologies’To be a preferred partner for providing solutions to our existing and potential customersFor developing the long term relationship with customers
We had pioneered inception of spray painting technology in India along with Binks Bullows Ltd, UK. We established first conveyorised painting plant for fan painting followed by tractor, white good products, switch gears, two wheelers, engines etc. with over 4000 installations for various industry verticals. We continue to leverage on building trust with our customer, stake holders & employees by virtue of our integrity & performance driven culture
History
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Painting equipments & accessoriesWe present a wide range of Bullows manufactured spray painting equipments & accessories. These products are sturdy in design and consistent in performance. Our equipment and spares are available through our nationwide sales and service dealer network. Bullows also provide state of art wide range of spray technology product & accessories in association with Jost’s Engineering Company Limited from ITW industrial finishing system, UK.
ITW paint feeding system
Constructed with a heavy pressed steel lid and forged steel clamps, galvanized tanks are equipped with top outlet and bottom outlet plug conversion facility.
ITW accessories for spray finishing industry.DeVilbiss make air filter/regulatorsDeVilbiss make air/fluid hoses & connectorsDeVilbiss make respiratory protectionDeVilbiss make fluid pressure Regulators
ITW Accessories
Versatile wide range of nozzle set-ups for different applications and requirements
Bullows painting equipments
Manual & automatic spray painting equipments,Devillbiss make manual spray painting equipmentsBinks make automatic spray gunsBinks make airless / air assisted airless spray gunBinks make spray & transfer pumps Ransburg make electrostatic spray guns
ITW spray guns
Bullows 630 gravity feed spray gun and Bullows 230 pressure / syphon feed spray gunBullows pressure feed containerCart mounted mobile outfit 22 ltr set up / 45 ltr set upBullows L20 pneumatic air motor
Binks make pressure feed paint containers / tanks Binks make air motor agitators and quick mixersBinks make diaphragm pumpsBinks make low pressure pumps
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Painting systems
Air handling unit / conditioned air supply unit / fresh air supply unit
Reciprocator
Bullows is synonomous name in spray painting industry for over four decades. We offer painting booths & systems for various applications complying stringent environment protection norms with operator safety & comfort1. Complies with factories act/norms 2. Prevents pollution3. Operator safety 4. Improves product quality5. Operator comfort and health We offer standard sizes as 3,5,7.5,10,15,20,25 feet wide and also customized painting booth as per process requirement.
Spray painting booths
Paint curing ovenPaint curing ovens are essential for stabilizing the wet paint film which offers excellent tough paint properties. Ovens are operated using either of fuel sources viz, electricity, oil or gas. Ovens are suitable for paint/powder curing with operating temperature ranging from ambient to 80 °C to 225°C. These ovens are available in either batch type or conveyorised type application.Features :1. Safety interlocks 2. Uniform air temperature inside oven3. Modular and robust construction 4. Resistant to extreme temperature variations 5. Optimised fuel usage
The reciprocators are used for mass production spray painting units for uniform spraying on moving parts on conveyor, rotating or stationery parts by controlled variable speed of spray guns movement. Features :1. Customized precise & smooth controlled stroke length2. Uniform DFT 3. Operator-friendly control unit4. Heavy loading and high stability 5.PLC based operator panel6. Optimized paint consumption
We provide air supply unit to positively pressurized spray painting booth, which would resist entry of dust inside the booth and offer quality and operator comfort with air filtration down to 10 micron filtration level after series of filters.Features :1. Air washer for humidification and temperature reduction 2. Air temperature and humidity control for conditional requirement
We are a leading name in manufacturing spray painting booths for diverse applications. Our booths & systems comply with stringent environmental protection norms across the country with operator safety.
Automatic painting plant
Spray paint booth cum oven
We offer customized robotic painting application in association with world renowned partner ABB India Limited. ABB is a leading supplier of industrial robots-also providing robot software, peripheral equipment, modular manufacturing cells and service for tasks such as welding, handling, assembly, painting and finishing, picking, packing, palletizing and machine tending. Robotic solution is offered only for painting and powder coating application, as a part of turn key solution.
Robotic painting solution
Surface preparation booth
We provide surface preparation booths, to enable customer to prepare the product surface by using manual surface wiping by thinner / solvent / white spirit / suitable cleaning agent. Also wet sanding, tag-o-rag and putty application. Adequate air circulation is ensured for operator comfort.Features :1. Dust collection system 2. Portable hot air drying system3. High pressure jet cleaning system. 4. Air blow off gun
We are engaged in manufacturing of spray paint booth cum oven which are best suited for enclosed dust free painting requirements where painting and curing can be taken care without displacement of productFeatures:1. Maintains an adequate velocity of clean air at operator's breathing2. Improves the quality of spraying 3. Optimization of space4. Negligible maintenance and low operating cost5. Dust free working environment with inbuilt paint curing facility
We build custmize automatic painting plant w.r.t. component to achieve productivity, uniform & better finish and noticeable labor saving. Automatic Painting facility can comprise of following,1. Reciprocator 2. Fixed mountings 3. Rotary tables4. Rotary hangers 5. Component indexing 6. Automatic spray guns7. Paint feeding and re-circulation system8. PLC programming for automatic application
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Painting systems
We offer conveyors for material handling from one stage to another for enhancing productivity. Conveyors can be either overhead or floor conveyor. We offer following types of conveyors,1. Biplaner chain conveyor 2. Chain conveyor3. Belt conveyor 4. Screw conveyor 5. Vertical lift conveyor 6.Power-and-free conveyor7. Monorail 8. Roller conveyorFeatures :1. Maximizes productivity 2. Optimize utilization3. Reduction in labor cost
Conveyors
Paint re-circulation system
We provide centralised / remote paint re-circulation system with paint kitchen for continuous paint feeding application which eliminate colour and viscosity variation, paint, manpower and time wastage. Features :1. Multi - colour lines with flushing system2. 2-K component mixers 3. Paint heating system4. Quick colour change facility 5. Special fittings6. Quick connect connectors 7. Piping with insulation8. PLC control logic for system operation 9. Fire suppression system
Effluent treatment plant for paint sludge
Autophoretic coating plant
CED (cathodic electrode deposition)
Powder coating plant
We also Supply:
Surface Treatment
We offer shot blasting systems for removal of surface contaminants. We offer,1. Batch type : tumble, swing table, hanger 2. Conveyorised3. Strip cleaning machine 4. Structure cleaning machine5. Plate/coil/rod/billet cleaning machine 6. Cylinder/pipe cleaning machine7. Customized special purpose short blasting machine8. Short blast room with pressure pot, dust collector, short recovery system
Shot blasting
Industrial parts cleaning machine
We offer customized industrial parts cleaning machine with inbuilt filtration system for oil, chips / metal dirt removal is provided with suitable interlocks to meet cleanliness standard in terms of milipore value. Components after cleaning are subjected to air blowing stage / drying stage to remove water traces from cleaned components.Types :1. General purpose batch/conveyorised type washing machine.2. Special purpose batch/conveyorised type washing machine.3. Dunking type batch/conveyorised washing machine.
Pretreatment plants
We offer pretreatment plants which are primarily designed in consultation with chemical supplier and customer, to achieve desired cleaning levels. Our plant comprises of various stages such as knock off degreasing, degreasing, rinsing - 1 & 2, activation, phosphating, Rinsing 3- 4 followed by Passivation / DM water rinse, cromatising (depending on component MOC).Types :1. Dip pre treatment with monorail hoist/transporter based.2. Spray pre treatment.
Surface treatment is an integral part of finishing process, which essentially
offer high level of surface cleanliness and also offer suitable surface profile for adhering the finishing coat applied on it.
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ServicesTurnkey projects
Our system consist of :
We provide total turnkey solution for paint shop from last activity of manufacturing to the first activity of packing which takes care of all activities. A typical plant comprise of pretreatment zone, water dry off zone, spray painting booth, flash off zone, paint curing oven, cooling zone, component handling system viz. trolley & conveyor, loading and unloading device, centralized control panel, paint feeding and recirculation system, various types of paint application equipments.
Conveyors with varying capacities from 1 kg to 10 tons
Centralised paint sludge management system
D.M water plant
Hot water generators
Blast tube burner heating system for PT chemicals
Dosing systems
Fire suppression systems – water sprinklers / CO flooding, etc2
Paint kitchens
Air handling unit
Other components of system on request
Annual maintenance contract (AMC)
In order to increase life of paint / pretreatment system proper periodic maintenance is required. We offer annual maintenance services for paint / pretreatment system.
Onsite training and consultancy
We provide onsite consultancy services for selection of appropriate technology in order to achieve customer objective.
Temperature profiling
In order to ensure paint drying uniformity, quality & fuel optimisation efficiency, temperature profiling for effective metal temperature monitoring is provided though Jost’s engineering company limited.
Revamping of old paint application equipments / booth & system
We undertakes revamping of old paint application equipment, spray painting booth, surface treatment and total turnkey painting system.
Demonstration of painting equipment
We provide on-site demonstration of painting equipments (ITW make) for Automatic painting gun / electrostatic gun.
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Regional offices
BengaluruKrishna Vilas, 1/3 Palace Road,Bangaluru - 560001Fax No. 080 - 22259871Email: [email protected]
ChennaiC39, II Avenue, Annanagar,Post Box 3477, Chennai - 600040Fax No. 044 - 26211708Email: [email protected]
Delhi304, 3rd Floor, 5, PUSA Road,New Delhi-110005Fax No. 011 - 28750819Email: [email protected]
Kolkata19, British Indian Street,Post Box 64, Kolkata - 700069Fax No. 033 - 22480861Email: [email protected]
PunePlot No. - 3, S No. - 126,Paud Road, Pune - 411038Fax No. 020 - 25434393Email: [email protected]
SecunderabadPlot No. 9-1-91/1, Flat No. 101, Sri Raghava Apartments,Beside Sangeet Theatre, Sarojini Devi Road,Secundarabad - 500003Fax No. 040 - 27712655Email: [email protected]
Vadodara103, Maruti Apartments, 31, Haribhakti SocietyRace Course Circle,Vadodara - 390007Email: [email protected]
Plot No. B-17, TTC Industrial Area, Opp. Sandoz, M.I.D.C.Digha, Navi Mumbai - 400 708 Maharashtra ,India.TEL: (022) 2583 8047, 25821727 I FAX: (022) 2582 0854EMAIL: [email protected], [email protected]
Manufacturing Plant
Bengaluru : +91-80-2226 3707 / 22263708
Chennai : +91-44-2626 8536 / 2628 8407
Delhi : +91-11-4567 6000 /14
Kolkata : +91-33-2242 9510
Pune : +91-20-2543 4350 / 90
Secunderabad : +91-40-2771 4934 / 44
Vadodara : +91-265-2351 642
Thane : +91-22-2583 8047
Navi Mumbai
www.bullows.com
Bullows Paint Equipment Pvt. Ltd.