bunch note acceptor (ud700) · 2014. 2. 24. · section 11: deposit bunch note acceptor (ud700) 5-6...

Section 11: DepositBunch Note Acceptor (UD700)

October 2008 5-1NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions

Table of ContentsChapter 5

Bunch Note Acceptor (UD700)

INTRODUCTIONThe Bunch Note Acceptor (also referred to as UD700 or BNA3) will accept a bunch of notes presented by the customer. The module will transport this bunch of notes to the feed unit module where it will strip the notes off one at a time. The notes will pass through a recognition unit, which will verify the authenticity of the deposited media. Notes that are not recognised or exceed the maximum escrow capacity will be returned to the customer, while notes that are recognised will be placed into an escrow unit. When the customer completes the transaction the notes will be deposited into one of the two storage bins.

If the customer chooses to cancel their transaction the notes will be returned from the escrow unit to the reject unit and transported as a bunch back to the customer by the same interface used in the deposit operation.

The BNA3 is similar to the previous BNA with the following differences:

● Maximum 50 bill deposit per transaction● Single bunch return● Single modular cassette● No keylock on cassettes● Cassette replenishment technique is configurable to either fully remove or rack,

you can also override this setting manually and it will reset to previous setting● The escrow position and jam clearance technique in both location and operation● Fewer PC boards on BNA 3.


5-2 October 2008NCR — CONFIDENTIAL AND PROPRIETARYUse pursuant to Company Instructions

DESCRIPTION

Note: The cash acceptor will have long, mid, short or angled infeed transports depending on the ATM in which it is installed.

The functional components of the BNA3 are shown in the above illustration.

Notes from the escrow unit are stored in the banknote storage cassette in a stack, after the cardholder has agreed to the counted value to complete the deposit transaction. If the cardholder cancels the transaction then the notes in the escrow unit are returned to the facia.

1 Short Transport 6 Main Transport2 Angled Transport 7 Garage Unit Door3 Long Transport 8 Cash Cassette and Capture Bin4 Mid Transport 9 Bill Validator Unit5 Reject/Feed Unit 10 Escrow Unit

1

2

3

4

5

6

8

9

7

10



SENSORS AND ACTUATORSThe diagram below shows the position of the sensors and actuators throughout the BNA.

PSC2

PSG2PSG1

PSA2

PIA1

PSG5(L/R)

Inlet Unit (Angled)

Inlet Unit (Short)

Inlet Unit (Middle)

Inlet Unit (Long)

SDA1

PIA1

PSA1

PSA3

PSA2

PSA3

PSG3(L/R)

PSG4(L/R)

PSG6(L/R)

PBG7

PSC1PSC3

PSB5PSA1

PSB3 PSB4

PIB1PSB6

PSB1PSB7

PSF1

PSBVUV Sensor

PSA2PSA3

PIA1 PIA2 SDA1

PIA3

SDA2

SDA2SDA1

PIA2

PSA2

PIA2

PIA1

PSA1 SDA2

PIA2

SDA1

PSA1

SDA2

SDB1

PIB4 PIB3

SDB4SDB3 SDB5

PIF1

PIC1

SDC3

PSB2

SDC1

PIC2

SDC2

PIF2

PIG1

PIG2

PIG3

PIG4

PIG5

PIG6

SWJ1 SWJ1

PIA3

SDB2

SDG1

SDG2

PIB2

MG1 MG2

MC1

MF1

MB1 MB2

MB3

IR SensorUV Sensor

MR

Sen

sor

Col

orS

enso

rL/

R

Flu

oS

enso

r

Thr

ead

Sen

sor

Imag

eS

enso

r

PS BV

Thi

ckS

enso

r

LED

Arr

ay

Bill Validator

Feed/Reject Unit

Main TransportUnit

Garage Unit

Bill ValidatorEscrow Unit

Cassette Unit



Inlet Unit

Reject and Feed Unit

Symbol Function

PSA1 Insert banknote detection sensorPSA2 Banknote tracking sensorPSA3 Remaining banknote detection sensor (Not applicable to Short Inlet Unit)PIA1 Banknote removal detection sensorPIA2 Bundle thickness detection sensorPIA3 Passage cover opened condition detection photo interrupter (Applicable only to Long

Inlet Unit)SDA1 Entry open/close solenoidSDA2 Transport lever solenoid

Symbol Function

PSB1 Remaining banknote detection sensorPSB2 Banknote tracking sensorPSB3 Banknote tracking sensorPSB4 Remaining banknote detection sensorPSB5 Remaining banknote detection sensorPSB6 Banknote tracking sensorPSB7 Banknote tracking sensorPIB1 Reject block motor rotation detection photo interrupterPIB2 Feed block motor rotation detection photo interrupterPIB3 Stage upper position detection photo interrupterPIB4 Stage upper position detection photo interrupterMB1 Reject/Inlet block driving motorMB2 Feed block driving motorMB3 Stage driving motorSDB1 Banknote aligning stopper solenoidSDB2 (Reserved)SDB3 Transport lever solenoidSDB4 Transport lever solenoidSDB5 Banknote presser driving solenoid



Main Transport Unit

Bill Validator

Escrow Unit

Symbol Function

PSC1 Banknote tracking sensorPSC2 Banknote tracking sensorPSC3 Banknote tracking sensorPIC1 Transport unit motor rotation detection photo interrupterPIC2 Escrow unit set detection photo interrupterMC1 Transport unit driving motorSDC1 Diverter solenoidSDC2 Lever solenoidSDC3 Diverter solenoid

Symbol Function

PSBV Banknote tracking sensor(MR1) Magnetic sensor(TH1) Security thread sensor(IM1) Image sensor(FL1) Fluorescent sensor(UV1) UV sensor(TD1) Thickness detection sensor(LD1) LED Array for Image sensor(IR1) Infared refraction sensor(COL1) Colour sensor-L(Blue/IR)(COL2) Colour sensor-R(Red/IR)

Symbol Function

PSF1 Banknote tracking sensorPIF1 Tape end position detection photo interrupterPIF2 Tape start position detection photo interrupterMF1 Tape driving motor



Cassette Unit

Garage Unit

SPECIFICATION

CurrencyThe BNA can accept banknotes with the following characteristics:

● Material of bank notes - paper (including cotton paper) and polymer● Banknote size:

● Width, 60 mm (2.36 in.) - 85 mm (3.35 in.)● Length, 120 mm (4.72 in.) - 170 mm (6.69 in.)● Thickness, 0.076 mm (0.003 in.) - 0.12 mm (0.005 in.)

Symbol Function

PSG1 Banknote tracking sensor (Front)PSG2 Banknote tracking sensor (Rear)PSG3 Banknote upper end detection sensor (Front)PSG4 Remaining banknote detection sensor (Front)PSG5 Banknote upper end detection sensor (Rear)PSG6 Remaining banknote detection sensor (Rear)PSG7 Remaining banknote detection sensor (Capture Bin)PIG1 Stage upper limit position detection sensor (Front)PIG2 Stage nearly-full condition detection sensor (Front)PIG3 Stage lower limit position detection sensor (Front)PIG4 Stage upper limit position detection sensor (Rear)PIG5 Stage nearly-full condition detection sensor (Rear)PIG6 Stage lower limit position detection sensor (Rear)MG1 Stage driving motor (Front)MG2 Stage driving motor (Rear)SDG1 Diverter solenoid (Front)SDG2 Diverter solenoid (Rear)

Symbol Function

SWJ1 Cassette set detection microswitch



Polymer MediaThe module will accept polymer media that falls into the specification below.

Note: The number of acceptable clear windows allowed in the notes is generally limited to one.

MechanismBanknotes are handled by the BNA as follows:

● Feed method - Placed in a bundle less than 5 mm (0.2 in.) thick● Feed direction - Short-end first● Feed block - 50 banknotes maximum● Feed speed - 5 banknotes per second (approximately)● Escrow function - built in● Escrow unit - 50 banknotes maximum● Disposition of abnormal banknotes - Unrecognizable and unspecified banknotes are

returned from the inlet.● Returning method - Returned in a bundle● Reject block - 50 banknotes maximum● Banknote speed - 1600 mm/second (62.99 in./second) (approximately)

CommunicationThe BNA is controlled by the host ATM as follows:

● Form - USB● Spec - Full speed USB-IF (USB 1.1).

length

widthCLEAR

WINDOW

2 mm (0.08 in)

2 mm (0.08 in)

2 mm (0.08 in)



TROUBLESHOOTINGNone.

DIAGNOSTICSError Possible root causes Isolation Resolution

Contoller error Intermittent Electronic Fault

Reset and retest with a Force Encash

Power cycle ATM and retest

Hard Electronic failure Reset and retest did not work

Replace control board

Software issue Requires PS or customer investigation

Escalate to level 2

No Note Definitions

Template Download Failed

Check for correct entries as per local template list

Re-run Template Download Utility

Validator Failure Confirm by exchanging with known good Validator - Reload template

Replace

USB Comms Failure

Disconnected USB cable Inspect USB cable at device, hub and core

Reconnect securely

Damaged Cable Inspect or test with known good cable

Replace the damaged cable

Faulty Hub Replace hub Replace the hubCPU-T fault Confirm by exchanging

with known good control board

Replace

Interlock open Interlock open Make interlock and test Rack BNA fully homeNo Power to Interlock Inspect interlock -

confirm 24 interlocked supply is available when interlock closed

Re-establish power to interlock

Transport Jam Bill Jam or sensor blocked

Inspect for what could be blocking a sensor or causing transport to fail to move

Clear any debris and remove all bills except those in the escrow

Transport Hardware Fault Problem remains after eliminating previous root cause

Replace Transport FRU



Validator Jam Bill Jam or sensor blocked

Inspect for what could be blocking a sensor or causing validator transport to fail to move


Hardware fault Problem remains after eliminating previous root cause

Replace Validator FRU and reload templates

Escrow Jam Bill Jam or sensor blocked

Inspect for what could be blocking a sensor or causing escrow transport to fail to move


Hardware fault Problem remains after eliminating previous root cause

Replace escrow FRU

Escrow Removed

Escrow not inserted Inspect Ensure Escrow is fully home

Escrow Present detection failed

Inspect Replace Main Transport

Note Bin Jam Bill Jam or sensor blocked

Inspect for what could be blocking sensor or causing the note bin to report a jam


Hardware fault with note bin

Problem remains after eliminating previous root cause

Replace note bin FRU

Note Bin Full Bin Full Inspect Empty binBin fault Problem remains after

eliminating previous root cause

Replace BIN FRU

Note Bin Removed

Bin Missing Inspect Replace Bin & Inspect

Bin fault Problem remains after eliminating previous root cause

Replace BIN FRU

Note Bin Full Soon

Bin Nearly full Inspect Empty bin & Inspect

Inlet Unit Jam Bill Jam or sensor blocked

Inspect for what could be blocking sensor or causing feed unit transport to fail to move


Hardware fault with inlet unit


Replace Inlet unit FRU

Error Possible root causes Isolation Resolution



Reject/Feed Unit Jam

Bill Jam or sensor blocked

Inspect for what could be blocking sensor or causing reject unit transport to fail to move


Hardware fault with reject unit


Replace reject / feed unit FRU

Capture Bin Full

Bin Full Inspect Empty Bin

Capture Bin Full Soon

Bin Nearly Full Inspect Empty Bin

Shutter Error Shutter Fouling on fascia Inspect shutter for fouling Clear Fouling condition6676 only - harness damaged

Inspect and Test Replace harness

Athena - I2C comms issue/ shutter failed

Inspect and Test, substituting known good electronics and cable

Replace faulty part

Shutter damaged Inspect and Test, substituting known good part

Replace Shutter

Transport Sensors Dirty

Sensors dirty Inspect Perform Preventative Maintenance

Escrow Sensors Dirty


Cash Bin Sensors Dirty


Inlet Sensors Dirty


Reject/Feed Unit Sensors Dirty


Capture Bin Sensors Dirty


Cash Bin2 Sensors Dirty


Error Possible root causes Isolation Resolution



Level 1 DiagnosticsThe level 1 diagnostics for the BNA are:

Applet Id Test Description Looping

0 MENU This displays a menu of all the other Applets to allow an operator to select one.

No

1 ACCEPT NOTES The BNA is enabled to accept a bunch of notes. On receipt of the hardware’s response to the enable, the returned MSTATUS and MDATA fields are displayed.

If the M_CODE from the response is not GOOD PENDING the test will terminate with a Fail status. Otherwise, the user is prompted to enter a bunch of notes with message PLEASE ENTER BANKNOTES. if no bank notes are entered within 30 seconds, the test times out. The BNA is then disabled and the test terminates with a Test Incomplete status.

If any (or all) of the notes are subsequently rejected as bad, the bad notes are presented at the refund slot. If the notes in the refund slot are not removed within 30 seconds the test terminates with Test Incomplete status.

If all notes have been accepted, or the bad notes have been removed from the refund slot, a NOTES PROCESSED message is displayed along with the total number of each denomination of note accepted/rejected.

Yes

2 ENCASH A warning that money is about to be moved into a non-refundable storage bin is displayed and the user is asked to confirm or cancel the operation through an OK/cancel screen.

If the cancel button is selected, the command is cancelled and any notes in the escrow will remain there and a NO NOTES ENCASHED message is displayed.

When the OK button is clicked, the BNA is enabled to encash any notes currently held in the escrow. When the command response is received, the returned MSTATUS and MDATA fields are displayed.

The BNA will attempt to move any notes currently held in the escrow to the note bin. A NOTES ENCASHED message is displayed if the command succeeds; otherwise a NO NOTES ENCASHED message is displayed.

No



3 FORCE ENCASH BNA1: This test performs the same function as the previously described Encash test, but with one additional element - running this test will move all notes found in the transport (i.e. in the device but NOT in the escrow) to refund slot.

BNA2 and BNA3: This test performs the same function as the previously described Encash test, but with one additional element - running this test will move all notes found in the transport (that is in the device but Not in the escrow) to the capture bin.

No

4 REFUND The BNA is enabled to refund any notes currently held in the escrow. When the command response is received, the returned MSTATUS and MDATA fields are output.

The BNA moves any notes currently held in the escrow to the refund slot and displays a PLEASE REMOVE NOTES prompt. A NO NOTES REFUNDED message is displayed if there was no notes in the escrow to refund.

No

5 FORCE REFUND This test is identical to the previously described Refund test, but with one additional element - running this test will refund all notes found anywhere in the device (other than the storage bins).

No

6 STATUS The status of the BNA is interrogated. When the command response is received, the reported M_STATUS and M_DATA fields are displayed.

The total number of each active denomination of active currency currently held in the device’s escrow is then displayed.

Yes

7 REPORT DEFINITIONS

A Reported Definitions command is sent to the BNA. When the command response is received, the returned MSTATUS and MDATA fields are output.

If the command succeeds, a table of the currently programmed note definitions is output.

Yes

8 SYNCHRONISE This test will set the date and time on the BNA to match that of the parent ATM. On receipt of the hardware’s response to the synchronise command, the returned MSTATUS and MDATA fields will be displayed to indicate the success or otherwise of the test.

Yes




9 READ EVENT LOG

A Read Event Log command is sent to the BNA. When the command response is received, the report M_STATUS and MDATA fields are displayed.

If the M_CODE from the response is not GOOD PENDING the test will terminate with a Fail Status. Otherwise a prompt, with an option to cancel, indicating that the event log is being read is displayed. The process of reading the event log is quite time consuming (approximately 20 minutes for UD10 & 40; 60 minutes for UB-50, 80 minutes for UD686 and X (TBD, less than BNA2) minutes for UD- 700). During this time the prompt is updated regularly to indicate activity.

If the user selects ‘Cancel’ then a Disable command is sent to the BNA and the test terminates with a Not Complete Status.

When the EVENT_LOG_WRITTEN unsolicited response is received the reported M_STATUS and M_DATA fields are displayed.

If the BNA event log file has been created in the same directory as the core driver then the user is prompted to copy this to a floppy disk if the event log file cannot be found the test exits with a Fail status.

If the user elects to save to flex then an attempt is made to save the event log to the flex disk in the file ‘BNAELOG.TXT’ If this file is present it will be overwritten. If this operation fails then a prompt requiring the user to insert a disk in the flex drive and reselect this option is displayed. If the data is successfully written to file then a prompt indicating that the data has been successfully written to file is displayed. In either case the prompt is removed after 3 seconds and the user is returned to viewing the test results.

No

10 RUN TO RUN SEQUENCE

The following sequence of tests is executed:-

STATUS, ACCEPT, REFUND

Yes

11 SHUTTER TEST This test is for UD686 and UD700. It opens the shutter, leaves it open for approximately 3 seconds and then closes the shutter. Appropriate ‘Shutter Open’ and ‘Shutter Closed’ messages are displayed. If at any point the shutter should fail, an error message is displayed showing the M-status.

Yes




12 RETRACT This test is for UD686 and UD700. A prerequisite is that there is money in the escrow by running test Applet Id 1 (Accept Notes). Notes will be refunded to the inlet of the infeed, remain for up to 10 seconds and then retracted and stored in the capture bin. A ‘Notes Retracted’ message is displayed on successful conclusion. If an error occurs, the appropriate M-status is displayed.

No

13 SORT TO FRONT CASSETTE

This applet will configure a UD50, UD686 or UD700 device such that on conducting test applet 2 (Encash), notes will be stored to the front cassette. This configuration applet can only be used successfully when the device is in the idle state (no money entered). If, for any reason the configuration is not successful, the appropriate M-status will be displayed. If it is successful, a ‘Destination Configured’ message will be displayed. When ECB Article 6 has been set by an application, only category 4 notes (genuine) will be stored to the front cassette.

No

14 SORT TO REAR CASSETTE

This applet will configure a UD50, UD686 or UD700 in the same way as applet 13 with one major exception - notes will be stored to the rear cassette when test applet 2 is run (Encash).

No

15 FORCE TO CAPTURE BIN

This test is for UD686 and UD700. This test performs the same function as the previously described Encash test, but running this test will move all notes found in the transport AND in the escrow to the capture bin.

No

16 LIST TEMPLATES

A List Templates command is sent to the BNA. When the command response is received, the returned MSTATUS and MDATA fields are output.

If the command succeeds, the DSP Firmware Version and a table of the currently loaded templates is output. The user is prompted to save this output to a flex disk.

If the user elects to save to external storage device then an attempt is made to save the event log to the flex disk in the file ‘Template.txt’. If this file is present it will be overwritten. If this operation fails then a prompt requiring the user to insert a disk in the flex drive and reselect this option is displayed. If the Data is successfully written to file then a prompt indicating that the data has been successfully written to file is displayed. In either case the prompt is removed after 3 seconds and the user is returned to viewing the test results.

No




17 LIST FIRMWARE VERSION

A List Firmware Version command is sent to the BNA. When the command response is received, the returned MSTATUS and MDATA fields are output.

If the command succeeds, the current Firmware Version is output.

No

18 Download UD686 Firmware or Download UD700 Firmware

This test is for UD686 or UD700. A search is made for a valid download file and the user prompted as to whether to download it or not. If yes, a Download Firmware command is sent to the BNA, passing the filename. When the command response is received, the returned MSTATUS and MDATA fields are output. If it is not a UD686 or UD700 the MSTATUS is Command not Acceptable.

If the M_CODE from the response is not GOOD PENDING the test will terminate with a Fail Status. Otherwise a message indicating that the firmware is being downloaded is displayed. The process of downloading is displayed. The process of downloading is quite time consuming, up to 40 minutes for UD686, 4minutes for UD700, so the display is updated regularly to indicate activity.

The download cannot be cancelled.

When the FIRMWARE_DOWNLOAD unsolicited response is received the reported M_STATUS and M_DATA fields are displayed.

The download process will create a log file, “FDownLog.TXT” and the user is prompted to copy this to a flex disk. If the log file cannot be found the test exits with a Fail status.

If the user elects to save to flex then an attempt is made to copy the log to the flex disk. If this file is present it will be overwritten.If this operation fails then a prompt requiring the user to insert a disk in the flex drive and reselect this option is displayed. If the data is successfully written to file then a prompt indicating that the data has been successfully written to file is displayed. In either case the prompt is removed after 3 seconds and the user is returned to viewing the test results.

No




19 Read Partial UD686 Log or Read Partial UD700 Log

A Read Partial Event Log command is sent to the BNA. When the command response is received, the reported M_STATUS and MDATA fields are displayed.

If the M_CODE from the response is not GOOD PENDING the test will terminate with a Fail Status. Otherwise a prompt, with an option to cancel, indicating that the event log is being read is displayed. The process of reading the partial event log should be approximately 4 minutes. During this time the prompt is updated regularly to indicate activity.

If the user selects ‘Cancel’ then a disable command is sent to the BNA and the test terminates with a Not Complete Status.

When the EVENT_LOG_WRITTEN unsolicited response is received the reported M_STATUS and M_DATA fields are displayed.

If the BNA event log file has been created in the same directory as the core driver then the user is prompted to copy this to a floppy disk. if the event log file cannot be found the test exits with a Fail status.

If the user elects to save to flex then an attempt is made to save the event log to the flex disk in the file ‘BNAPLOG.TXT’. If this file is present it will be overwritten. If this operation fails then a prompt requiring the user to insert a disk in the flex drive and reselect this option is displayed. If the data is successfully written to file then a prompt indicating that the data has been successfully written to file is displayed. In either case the prompt is removed after 3 seconds and the user is returned to viewing the test results.

NoApplet Id Test Description Looping



Level 3 DiagnosticsThe level 3 diagnostics for the BNA are:

S_DATAThe S_DATA returned for the BNA are:

TalliesThe tallies recorded for the BNA are listed below.

S_DATA Meaning

00 GOOD (No error, continue to use)01 ROUTINE (Continue to use but log error information in maintenance fields)02 WARNING (Continue to use, log error information, warn operator if possible)03 SUSPEND (Do not use this device for the defined time period)04 FATAL (Do not use device again until there has been operator intervention)

Tally Description

ACCEPTED Notes accepted into escrow from the input slotREJECTED Notes returned to refund slot from the input slotENCASHED Notes transferred into cash bin from the escrowREFUNDED Notes returned to refund slot from the escrowCAPTURED Notes transferred to the capture binCONTOLLER ERRORS

Number of jams and device errors associated with the controller module

TRANSPORT ERRORS

Number of jams and device errors associated with the transport module

VALIDATOR ERRORS

Number of jams and device errors associated with the validator module

ESCROW ERRORS Number of jams and device errors associated with the escrow moduleCASH BIN ERRORS Number of jams and device errors associated with the cash binIN FEED ERRORS Number of jams and device errors associated with the in feed moduleREJECT ERRORS Number of jams and device errors associated with the reject moduleCAPTURE BIN ERRORS

Number of jams and device errors associated with the capture bin module

SHUTTER ERRORS Number of jams and device errors associated with the shutter moduleTRANSACTIONS Number of transactions processed



STRAPPINGNone.

ADJUSTMENTSNone.

MODULE REMOVAL AND REPLACEMENTThe procedures in this section describe the removal and replacement of Field Replaceable Units (FRUs) of the BNA.

CassetteRemove cassette as follows:

The cassette containing the note bins and the capture bin can be accessed by two different methods depending on configuration. It can remain on slides attached to the cash acceptor (mode 1) or it can be completely removed from the cash acceptor (mode 2). This will be determined by the position of the locking lever:

● Mode 1 - the locking lever is set in the tilted position.● Mode 2 - the locking lever is set in the vertical position.

1. Access the module as described in the appropriate ATM Operator Overview manual. Enter supervisor mode.

Mode 1 Mode 2



2. Pull the green latch forwards to release the garage unit door then lower the door.

3. Mode 1 - Use the handle on the cassette to carefully pull it out of the garage unit until its slides are fully extended.

4. Mode 2 - Use the handle to carefully pull the cassette out of the garage unit until the top handle is in view. With the other hand, grasp the handle and lift the cassette clear of the cash acceptor.



WARNING

Take care when handling the cassette as it can be heavy.

Infeed UnitRemove infeed unit as follows:

1. Remove power from the ATM..2. Unplug connector from under the infeed unit.

3. Remove screw A from the top of the infeed unit and the 2 screws B from the right-hand side.

Connector

Infeed Unit

Screw A

Screw B



4. Lift infeed unit away from the BNA and remove.

Replace infeed unit as follows:

Replacement of the infeed unit is the reverse of the above procedure.



Infeed Unit (without clearance at rear of safe)In cases where the infeed unit does not clear the rear wall of the safe, when the module is retracted remove the infeed unit as follows:

1. Remove power from the ATM.2. Release the harness feeding down from the rear of the feed-reject unit by unclipping

the 3 cable ties.

3. Remove 2 screws A securing feed reject unit in position.

Feed-Reject Unit

Cable Ties

Screw A



4. Remove 2 screws B securing feed reject unit in position.

5. Unplug connector from under the infeed unit.

6. Remove screw A from the top of the infeed unit and the 2 screws B from the right-hand side.

Screw B

Connector

Infeed Unit

Screw A

Screw B



7. Taking care not to catch the harnessing on the corner of the main transport lift the rear of the feed reject unit up.

8. Lift infeed unit away from the BNA and remove.

Replace infeed unit as follows:

Replacement of the infeed unit is the reverse of the above procedure.



Feed Reject UnitRemove feed reject unit as follows:

1. Remove power from the ATM.2. Remove 2 screws securing cover plate to feed reject unit and remove cover plate.

3. Remove 4 screws securing cover plate to garage unit and remove cover plate.

Screw



4. Undo 8 cable clips and unplug connector from position CN 9 on control board.

5. Undo 8 cable clips and unplug 3 connectors from positions CN 1, CN 2 and CN 3 on control board.

6. Remove 2 screws A securing feed reject unit in position.

CN 9

CN 3 CN 2

CN 1

Screw A



7. Remove 2 screws B securing feed reject unit in position.

8. Check all harness are free from obstruction and remove feed reject unit.

Replace feed reject unit as follows:

Replacement of the feed reject unit is the reverse of the above procedure.

Screw B



Recognition UnitRemove the recognition unit as follows:

1. Remove power from the ATM.2. Undo 2 cable clips and unplug 2 connectors from recognition unit.

3. Remove 2 screws securing recognition unit in position.4. From the opposite side of the unit remove the screw and spring.

Screws

USB

Connectors

Spring

Screw



5. Remove recognition unit by lifting up and sliding out.

Replace recognition unit as follows:

Replacement of the recognition unit is the reverse of the above procedure.



MBV Harness AssemblyRemove MBV harness assembly as follows:

1. Remove power from the ATM.2. Remove 4 screws securing cover plate to garage unit and remove cover plate.

3. Undo cable clip and unplug 2 connectors from recognition unit.

4. Undo 2 cable clips and unplug connector from position CN6 on control board.5. Remove MBV harness assembly.

Replace MBV harness assembly as follows:

Replacement of the MBV harness assembly is the reverse of the above procedure.

Screw

Connectors

CN 6



EscrowRemove escrow as follows:

1. Remove power from the ATM.2. Remove the stabilizer strut.3. Remove screw allowing bracket to swing down

4. Undo cable clip and unplug conector.

5. Remove escrow by sliding out.

Replace escrow as follows:

Replacement of the escrow is the reverse of the above procedure.

Bracket

Screw

Connector

Clip



Main TransportRemove main transport as follows:

1. Remove power from the ATM.2. Remove the feed reject unit, escrow and recognition unit as detailed in the previous

procedures.3. Unplug 3 connectors from positions CN 4, CN 5, CN 8 and undo cable clips.

4. Pull the 3 harnesses through the holes.5. Remove 2 screws A securing main transport in position.

CN 8

CN 5CN 4

Screw A



6. Remove 2 screws B securing main transport in position and rear screw (if fitted).

7. Lift main transport from garage unit.

Replace main transport as follows:

Replacement of the main transport is the reverse of the above procedure.

Screw B



Control BoardRemove control board as follows:

1. Remove power from the ATM.2. Remove 4 screws securing cover plate to garage unit and remove cover plate.

3. Remove all connectors from control board.4. Remove 7 screws securing control board to garage unit and remove control board.

Screw

Screw

Screw



Replace control board as follows:

Replacement of the control board is the reverse of the above procedure.

Cassette Connector (Front Access)Remove cassette connector as follows:

1. Remove power from the ATM.2. Remove the cassette as detailed in the previous procedure.3. Undo 6 cable clips and unplug connector from position CN 10 on control board.

4. Remove screw securing ground wire to garage.

Ground Wire

CN 10



5. Remove 2 screws securing cassette connector to garage.

6. Remove cassette connector from garage

Replace cassette connector as follows:

Replacement of the cassette connector is the reverse of the above procedure.

ScrewsCassetteConnector



Cassette Connector (Rear Access)Remove cassette connector as follows:

1. Remove power from the ATM.2. Remove the cassette as detailed in the previous procedure.3. Unplug connector from position CN 10 on control board.

4. Remove 2 screws securing cassette connector to garage unit.

5. Remove cassette connector from garage unit.

Replace cassette connector as follows:

Replacement of the cassette connector is the reverse of the above procedure.

CN 10

CassetteConnector

Screws



MBV L Shaped PCBRemove the MBV L Shaped PCB as follows:

1. Remove power from the ATM.2. Unplug all connectors from PCB.3. Remove screw securing bracket to garage unit.

MBV ‘L’ shaped PCB

Screw



4. Remove PCB from bracket by removing 3 screws.

Replace MBV L Shaped PCB as follows:

Replacement of the MBV L Shaped PCB is the reverse of the above procedure.

Door Switch Assembly (Front Access)Remove the door switch assembly as follows:


Bracket

Screws

MBV ‘L’ Shaped PCB

CN 11



Note: A long screwdriver can be used via access holes on the opposite side of the garage.

4. Remove 2 screws securing door switch assembly to garage unit and remove door switch assembly.

Replace door switch assembly as follows:

Replacement of the door switch assembly is the reverse of the above procedure.

Screws



Door Switch Assembly (Rear Access)Remove the door switch assembly as follows:


4. Remove 2 screws securing door switch assembly to garage unit and remove door switch assembly.

Replace door switch assembly as follows:

Replacement of the door switch assembly is the reverse of the above procedure.

CN 11

Screws



Drawbridge AssemblyRemove the drawbridge assembly as follows:

1. Remove power from the ATM.2. Remove the cassette as detailed in the previous procedure.3. Remove the 3 circlips as shown in the following three illustrations.

Circlip

Circlip



4. Remove shaft from drawbridge.

Circlip

Shaft

Drawbridge



5. Remove assembly from studs.

Stud

Stud



6. Remove 2 screws from stud assembly and remove stud assembly.

Replace drawbridge assembly as follows:

Replacement of the drawbridge assembly is the reverse of the above procedure.

Garage UnitRemove the garage unit as follows:

1. Remove power from the ATM.2. Remove the cassette as detailed in the previous procedure.3. Remove feed reject unit as detailed in the previous procedure.4. Remove the recognition unit as detailed in the previous procedure.5. Remove escrow as detailed in the previous procedure.6. Remove main transport as detailed in the previous procedure.7. Remove garage unit.

Replace garage unit as follows:

Replacement of the garage unit is the reverse of the above procedure.

CABLING None.

Screws



CONNECTOR ASSIGNMENT/PINOUTS

Communication

Shutter/MEI ControlThe BNA can control the ATM’s facia shutter and MEIs as follows:

● Level - TTL● Connector - Molex 2 x 4 header● Pin configuration

● 1st Pin - DISP LOCK● 2nd Pin - GND● 3rd Pin - DISP OPEN● 4th Pin - DISP SOL● 5th Pin - NC● 6th Pin - + 12 V● 7th Pin - MEI A● 8th Pin - MEI B.

TEST/ADJUSTMENT TOOLSNone.

bunch note acceptor (ud700) · 2014. 2. 24. · section 11: deposit bunch note acceptor (ud700) 5-6...

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