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Brütsch/Rüegger Tools Ltd.: “Promotional Supplier of the BMW Sauber F1 Team”

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Independent monthly publication for tools and standard partsNumber 425, November 2008

Brütsch / Rüegger Tools Ltd.P.O. Box | CH-8010 ZurichPhone +41 44 736 63 63 | Fax +41 44 736 63 00www.brw.ch | [email protected]


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Measurement Technology

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– Repeat accuracy 0.01 mm– Hardened, polished spindle– Clamping force 3600 daN Patented “Powerclamp” Triag system jaw pad. Suit-able for automated production or as a cost-effective centric clamping fi xture (scope of delivery: without jaws).Now for the promotional net price of just CHF 1399.–!Valid until 30/11/2008.Jaws: BRW 413 205 (soft jaws are also available upon request).

Centric clamping fi xture!

The following features make series DB type LR pressure regula-tors particularly appealing:Pressure regulation range 0.5 … 7 bar, standard nominal through-put 800 l/min (G1/8” connector) or 1300 l/min (G1/4”), with pressure gauge, protection against accidental activation via locking knob.BRW 869 405 type LR-1/8-DB-7-MINI and LR-1/4-DB-7-MINITOOL Special promotional price until November 30, 2008: CHF 32.–.

Not just pressure regulators but our entire FESTO product range is available from inventory in Urdorf. If you place your order on the Toolshop www.brw.ch by 5:30 pm, you can install the desired product the next day! Toolbook 17: From page 2755. PRODEX trade show: Booth H12, Hall 1.1.

FESTO products in stock

New safety footwear from HECKEL is 100% metal-free and therefore especially lightweight. Treat your feet with light-weight safety footwear and take advantage of the current in-troductory promotion. BRW 534 055 “MAC Speed” Sizes 36–48 for just CHF 88.–BRW 534 098 “MAC Air” Sizes 36–48 for just CHF 85.–BRW 534 281 “MAC Pulse” Sizes 36–48 for just CHF 93.–BRW 534 297 “MAC Jump” Sizes 36–48 for just CHF 95.– Valid until November 30, 2008

Heckel introductory promotion

The CNC-controlled manufacturing facilitates extremely high-speed production. A wave with 50 or more charac-teristics can be generated in minutes. And the measure-ment? Hand-held measuring equipment can be used to inspect a wave laboriously and with a lot of effort while two more have already been produced! Our optical measuring system lets you measure to the nearest µ in a matter of seconds, even for 100% control. PRODEX’08.

Wave measurement systemOPTICLINE

Apply lettering to work pieces, signs etc. quickly, easily and cleanly with our new lettering device BRW 496 310, type ec 9. It features low operating costs, high speed and easy handling. Vari-able text design, numbering, logo download from a PC and more. Lettering can be applied to all materials up to 62 HRC. The com-petitively priced ec 9 pin embossing device can also be equipped with a swivel pin for cylindrical work pieces up to Ø 150 mm.Request a free demonstration to see it perform yourself. For a special brochure, quote reference number 32.11.

Now also with swivel pin

Booth ContestGrand prize: A weekend for 2 in Munich or a visit to the BMW Sauber F1 Team in Hinwil (we are raffl ing off 2 factory tours valid in 2009 each day).

BMW Sauber F1 Team BoxWith current F1 racing car and stand-up bar. Come by for a drink, our booth team welcomes you!

The action in our pit stop bar is almost as exciting as in the Sauber Box (here afterthe nighttime Grand Prix in Singapore)…

FARO 3D LaserScanArmOPUS: Adjustments without limitsHEINE: Flexible endoscopesOPTICLINE wave measurement system

Innovative drilling with Coromant!FUTURO, cost-effective drillingFUTURO VHM finishing cutter promotionCentric clamping fixture PROMOTION!

ASECOS swing door cabinetsKing-size format on rollsC-EXACT power screwdriverslettering device – now also with swivel pin

Bundled technical expertise at PRODEX´08:Competency teams and their services, new products, innovations and offerings.

2009 PROMOTION – OPITZ adjustment insertsSGL GraphiteSeal sets for hydraulic cylindersPROMOTION ON FESTO stock products

Customised hearing protectionFUTURO workplace safety for professionalsSkin care in the winterHeckel safety footwear PROMOTION

Turning the ordinary into something special

by Cay von Fournier, SchmidtColleg,Berlin and St. Gallen Excellent companies inspire their customersCustomer satisfaction used to be the magic formula. Today it is not enough in order to ensure long-term customer loyalty. Inspira-tion is the new motto. High quality has be-come a matter of course. Those who want loyal customers need to inspire them. However, this service does not have to be ex-pensive. All you need is employees that have a positive attitude towards their own work and the customer. Employees should transfer their enthusiasm to the customer, be atten-tive during everyday interactions and turn the ordinary into something special. The inspired customer will feel valued and develop a long-term emotional connection to the company.Interested? Request your personal copy (2 pages in German) by quoting reference number 02.11 on the perforated card or at www.brw.ch in the Toolnews/Publications section (PDF fi le).

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Additional Brütsch/Rüegger Tools catalogues at a glance Futuro Booklet, Edition 2008BEST TOOLS FOR ALL NEEDS. Comprehensive overview of our FUTURO house brand.Reference number 05.11 Toolbook, Edition 17The largest tool catalogue with the entire product range on 2800 pages, including fi xed price and stock list.Reference number 06.11 Safety Booklet, Edition 2008Current workplace safety product rangeReference number 07.11 Normbook, Edition 2Standard parts catalogue with EDM suppliesReference number 08.11

Heavenly prices…The new TOOLSpecial is here!Reference number 04.11

Assembly technology brochureOn 56 pages, our product range has been massively expanded once again! Available under reference number 03.11.

68.–536370

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Measuring technology in produc-tion and quality assurance

surement)Measuring microscopes: FUTURO – Leica – Zeiss WITTE Alufi x clamping system in combination with the FARO Laser ScanArm measuring system

of measurement values; miniature radio mod-ules in combination with measuring equip-ment such as Sylvac, Mitutoyo, Tesa

Professional machining tools for tool and mould constructionand the medical industry

Bundled technical expertise at PRODEX´08BMW Sauber F1 race car, stand-up bar, contests and activities as well as a shot of turbulence suit a trade show appearance well. But most im-portant of all, our customers can ex-pect solid information on economi-cal tool management in general and our specialties of measuring technol-ogy, production technology, assem-bly technology, standard parts and workplace safety in particular. The Brütsch/Rüegger Tools competency teams have a corresponding amount of space in Booth H12, Hall 1.1 to present their services, new products, innovations and offerings to exhibi-tion visitors. In order to ensure you can get the information you are looking for at the trade show, this article lists key topics in sequence.

Always an issue: Effi ciency Lowering procurement process costs has been a focus at Brütsch/Rüegger Tools for years. Now that we have simplifi ed processes and achieved cost reductions of up to 50% – while simultane-ously lowering the error rate – with features add-ed to our Toolshop www.brw.ch and links to ERP systems, we are exploring the issue of effective tool dispensing at our PRODEX booth.With our fully-integrated Toolshop scanner solu-tions, we are exhibiting dispensing systems that can be integrated into existing infrastructures at minimum cost thanks to EAN barcode labels generated in the Toolshop. With STB automatic supply dispensing systems, we are going a step further and introducing the hardware along with sophisticated access and dispensing software.

PRODEX´08: Computer-generated partial view of the Brütsch/Rüegger Booth H12 in Hall 1.1

Brütsch/Rüegger booth order: Full throttle at PRODEXPRODEX, the international trade show for machine tools, tools and production measuring technology is being held for the fourth time at the Basel Exhibition Centre from No-vember 18 to 22, 2008. The revolu-tionary element of PRODEX is that it is structured according to process chains. Complete, integrated produc-tion processes are presented instead of individual machines. This exhibi-tion concept is valued by both ex-hibitors and visitors: The trade show is fully booked with 292 exhibitors. Based on the numbers from preced-ing years, interest is once again ex-pected to be extremely high.

PRODEX novelty – catalogue for browsingThe electronic catalogue for browsing at Booth H12 in Hall 1.1 is sure to be a hit. Customers who miss conventional browsing and compari-sons from the print catalogue when using the Toolshop www.brw.ch can now browse virtually or access a specifi c double-page spread. The key feature: All tools are linked to the Toolshop! A single click takes you to the tool you are looking for; just enter the desired dimensions or quanti-ties and you can add the item to your shopping cart! When you buy via the Toolshop you are not alone: We now receive more than 40% of all or-ders electronically. This lowers process costs and minimised errors. Let us demonstrate this innova-tion at our PRODEX booth for the tenth birthday of our Toolshop www.brw.ch!

PRODEX novelty – dispensing systemsWe are introducing the STB systems at PRODEX. With hardware that covers all dispensing sys-tems from vending machines and paternosters to simple drawers. And sophisticated software that facilitates allocation with accuracy down to the cost centre. Reordering is automatically triggered when a user-defi ned minimum level is reached. Even returns are taken into account with corresponding entries. PRODEX novelty - scanner solutionsWhen it comes to scanner solutions, Brütsch/Rüegger Tools offers systems tested and proven in practice! We offer three fully integrated scanner solutions with Toolshop ProScan, Toolshop Smart-Scan and Toolscan direct.The common trait: Tools

or storage compartments are identifi ed with a barcode label. The required software is available at no charge from the Toolshop www.brw.ch. Production employees transfer the scanned tool information directly from a local PC to the Brüt-sch/Rüegger Toolshop; additional information such as cost centres etc. can be added. Birthday children at the PRODEX booth10 years have passed since we launched our FUTURO house brand along with the Toolshop. Small beginnings have turned into a product range which now includes more than 6000 items. We will be showing highlights such as new indus-trial chemistry products at our booth! Request free tickets under reference number 01.11 or by sending an e-mail to [email protected]!

Regularly at the Brütsch/Rüegger booth: The current race car used by the BMW Sauber F1 Team

Assembly and factor equipment

Standard parts, pneumatics,assembly technology

®: Couplings and hoses

Protection from head to toe

Intensive training: Innovations on the measure-ment team

New brand leader on board: Production tech-nology

Assembly technology: Mobile organising systems

Standard parts go pneumatic: FESTO stock products

Workplace safety: Jrenum fitting in Hinwil

Family get-together:Our sister company Brütsch/Rüegger Metals will be represented at Booth F22 in Hall 2.2 at the SWISStech trade show, which takes place simul-taneously.Get your free tickets (valid for PRODEX and SWIS-Stech) under reference number 01.11 We are looking forward to your visit!

First demo at PRODEX: Catalogue for browsing In keeping with current trends: Fully-integrated scanner solutions

New at PRODEX: STB dispensing systems Two birthday children at the PRODEX booth


Personal Protective EquipmentAssembly Technology Standard PartsMeasurement Technology Production Technology


CoroDrill 880, innovative drilling with Coromant!

The CoroDrill 880 was introduced approximately 2 years ago. In the meantime, the product line in-cludes both a “3 x D” (BRW 256 350) and a “5 x D” version (BRW 256 355). Diameters range from 12 to 30 mm. We stock all available diameters of type “3 x D”.

Once again, the advantages of the CoroDrill 880 are as follows: It is the first cutting insert drill with step technology and perfectly balanced drilling charac-teristics. Additional benefits include the soft first cut and step-by-step penetration of the material. Step technology guarantees the highest level of positioning accuracy. In addition, the wiper effect makes excellent surface quality possible. It also of-fers more room for faster chip removal. The four

cost-effective cutting edges in various types of car-bide with optimized geometries guarantee peak performance in all materials, thus rounding out the features of this phenomenal drill. The reliable Coro-Drill 880 is a universally applicable, consistent per-former. Try this economical solution for yourself!

Would you like one of our specialists to visit you on site? We are glad to help (phone: 044 736 63 63).

The current TOOL Special brochure features an ex-tremely attractive finishing cutter promotion. Now you can purchase BRW 227 820 from just CHF 18.80 (valid until 30/11/08)! The 6 cutting edges ensure maximum finishing productivity, and the TiAlN coating results in correspondingly high durability with optimised cutting data. Request the current TOOL Special under reference number 04.11 to find even more attractive offers!

FUTURO VHM finishing cutters

Cost-effective drilling!Let us help you realise massive cost reductions in your drilling process! The new carbide drill from the FUTURO “ECO LINE” with interior cooling offers an unbeatable price-performance ratio. Every “tenth” is available in stock and at sensational prices: BRW 256 150 (3 x D, with TiAlN coating and interior cool-ing) from only CHF 47.–. The same version in 5 x D, BRW 256 160, is available from only CHF 49.–.

Accelerate your graphite processing with our new diamond-coated carbide cutters. You will find our new “UT-Karat” product line in the Toolshop un-der product numbers BRW 222 500 to BRW 222 680. The diamond coating ensures maximum durability. Thanks to the special coating process, the extreme-ly sharp cutter edge is not rounded; this prevents nicks on the graphite electrodes during cutting. We are happy to advise you!

More power in graphite!

TITEX offers the right tools to meet any challenges in your drilling operation: A full line of high-quality drilling tools, from standard for simple applications to high-tech tools made of full carbide for highly productive processing. BRW 252 740 is a universal micro-bit made of HSS-E. We have every 0.01 mm from Ø 0.05 to Ø1.45 mm in stock for you!

Micro-bits from Ø 0.05 mm!Style is a matter of taste! This is why we are in-viting you to Booth H12 in Hall 1.1 so you can decide what you consider stylish to keep you warm over the winter. Trendy soft-shell jackets, comfortable warm sweaters and many weath-er-resistant jackets to keep you cosy all winter. Get up-front information about our large selec-tion of winter clothing and many other prod-ucts at www.brw.ch.

Who has the most stylish jacket?

Dry, cracked skin: A frequent winter skin prob-lem. Your hands deserve protection and care with Estolan and Stokolan (BRW 537 360) dur-ing the winter months. Skin care creams from STOKO are slightly oily, absorb quickly, soothe the skin and make it fit for winter. You can find more information on skin protection under www.brw.ch, or request our Safety Booklet 2008 under reference number 07.11.

Skin care in the winter

Everything you ever wanted to know about customised hearing protection!When it comes to our health, dealing with a competent partner is very important. At the PRODEX trade show, you can ask our special-ists all your questions about customised hearing protection directly at our booth. What are the consequences of excessive noise? What type of hearing protection is suitable for wearers of glasses? How is customised hear-ing protection fabricated? How long does cus-tomised hearing protection last? Do you need hearing protection that can be worn all day long and still is comfortable? Is your current hearing protection uncomfortable? These and many other questions come up with regard to hearing protection. Our hearing protection spe-

cialists will be happy to answer your questions and show you the best ways to work in noisy environments. Are you familiar with the advantages of cust-omised hearing protection and want to run a test? We will take casts of your ears right at our booth, and reward every order at the trade show with a handy noise level indicator! You are not coming to Prodex but want to know more about customised hearing protec-tion? Call us at 044 736 64 48; our specialist Mr. Marc Hugelshofer will be happy to help you.

FUTURO workplace safety for professionalsProfessionals need the right equipment for the job. With our FUTURO house brand, we provide professionals with suitable workplace safety equipment so that work is not just fun but also safe! You can test our products at PRODEX. Anyone interested in FUTURO workplace safe-ty products receives a free gift. Let us surprise you! We look forward to seeing you in Hall 1.1, Booth H12.

The new footwear disinfection spray from uvex has an antibacterial effect thanks to silver com-pounds modified using nanotechnology. It fea-tures effective odour prevention and your feet feel fresh even after a long day at work. Do something nice for your feet and order under BRW 534 760 for the introductory price of CHF 18.50. You will find more for your feet under www.brw.ch!

Silver ion footwear disinfectionThe new C-EXACT power screwdrivers offer much more than just a robust housing. High precision and repeat accuracy are guaranteed – even after 1 mil-lion screws. The C-EXACT is the right choice when precision assembly is the number one priority. Brushless EC motor technology guarantees durabili-ty. C-EXACT straight screwdrivers are available with a lever or slide switch for torques from 0.2…3.5 Nm. Request the special brochure using reference num-ber 31.11.

Robust, efficient and durable

…are essential for tightening screws in a controlled manner. Our NORBAR torque testers BRW 432 290, BRW 432 301, BRW 432 350 and BRW 432 360 allow you to test your torque tools yourself. Torque testers suitable for the workshop help you ensure that only tested tools are used. An RS-232 serial in-terface lets you transfer the measurement data to a PC for administration and to prepare a calibration certificate.

Tested torque wrenches…

Special offer: OPITZ adjustment inserts 2009

Corroded, tight adjustment inserts cause long pe-riods of downtime, aggravation, and possibly even tool damage. Prevent problems with our original OPITZ stainless steel adjustment inserts manufactured to the tight-est tolerances! Benefit from our 2009 special promotion for adjust-ment inserts!

BRW 833 800 for Dati 1000 (standard), Dati 2000 and Dati 2100BRW 833 810 for Dati 1300 (short version) Size 4 – 10 CHF 11.– netSize 12 + 16 CHF 13.– net Promotion term: 01/11/08–31/01/09 Promotion flyer under reference number 41.11. We will gladly show you the entire selection of mould identification products at PRODEX, Hall 1.1, Booth H12.

Self-tapping screws make their own core hole to close tolerances and cut their own thread. The spe-cially formed, stamped drill tip prevents meander-ing on the component surface and facilitates fast spot drilling. Punching the surface is no longer re-quired.BRW 860 900 eco-drill® oval-head self-tapping screwsOrder documentation under reference number 03.11.

eco-drill® self-tapping screws

SGL Graphite – ultimate perfor-mance, consistent qualityFast, economical and flexible! Graphite is the per-fect material when it comes to using the latest technologies and automation options! Consistently high quality of the electrode material is a prerequi-site guaranteed by SGL Graphite!We now offer four grades in the form of sheets and square bar blanks for common clamping systems. BRW 882 000 to BRW 882 080.

Our large selection of hydraulic cylinders with all technical data sheets can be found in the Toolshop www.brw.ch by entering “AHP-Merkle” in the quick search field. We are here to help you the mo-ment a cylinder requires new seals: Seal sets for the most common cylinder types are available in stock. NBR: BRW 859 000, FPM: BRW 859 020.Seal sets delivered quickly – so that repairs can be made in a timely manner!

Seal sets for AHP-Merkle hydraulic cylinders

The advantages – your gain!– Greater mould durability compared to conven-

tional ejectors– Outstanding dry running characteristics– High level of corrosion protection– No surface bleeding– No adhesion of enamel to the oxidisation layerTest our new ejectors BRW 837 055, BRW 837 195 and BRW 837 255.

Plasma-nitrified, black oxidised?

The new IBR interfaces (BRW 154 735 – 154 749) cre-ate entirely new perspectives when connecting a wide variety of measuring equipment from differ-ent suppliers to your PC. Depending on your require-ments, measurements can be transferred to EXCEL, MEASURELINK, SAP, LABVIEW etc. for processing and analysis. We would be happy to demonstrate the possibilities of this system or help you set up your new measuring station. Visit us at PRODEX’08 from November 18–22, 2008, Hall 1.1, Booth H12.

Network your measuring devices

Eliminate costly disassembly tasks for inspections! With our flexible HEINE endoscopes (www.brw.ch / BRW 151 672 – 151 680), you can check for corro-sion, damage, or flaws through extremely small openings (from ø 4.2 mm). A small bending radius, an adapter for other examination angles and a camera adapter, various power sources and a selec-tion of illumination options make this device ideal for a variety of applications.

HEINE: Flexible endoscopes

See your parts 10x before your customer sees them! In our fall promotion: MITUTOYO profile projector PJ-A3000 (www.brw.ch / BRW 152 810) from just CHF 11,500.–.A large selection of standard surface plates makes the inspection of projected images faster and eas-ier. This outstanding measuring device with data processor and edge detection sensor will be exhib-ited at PRODEX’08. We are looking forward to your visit!

Inspect with a clear profile

Adjusting and calibrating angles, cones, inclinom-eters, dials, etc. or measuring round and conical shapes such as interior cones or ring-shape grooves without any problems: Top-quality OPUS steel an-gle gauge block and ball gauge sets in a variety of sizes with UKAS certificate can be found in our Toolshop under BRW 163 615 and BRW 163 620. www.brw.ch, a worthwhile click.

OPUS: Adjustments without limits

Accuracy and reliability whenever and wherever you need both! The FARO laser scanner is the first of its kind that can be easily integrated into a por-table index arm system with 7 pivot points. Mobile with maximum freedom of movement, you can record up to 19,200 measuring points per sec-ond – contact-free! Suitable for initial sampling, reverse engineering, analysis and process technol-ogy, the automotive and aviation industries etc. Wherever components that represent difficult tac-tile measurement challenges have to be recorded or component surfaces are exceedingly sensitive. Visit us at PRODEX 08 and undergo an “ad hoc” scan!

Faro 3D LaserScanArm

Immerse yourself in the fascinating world of mag-nification! Microscopy provides knowledge and in-sights that are not possible without magnification. Smooth surfaces turn into moonscapes, insects into monsters and seemingly cleanly deburred work pieces into quality problems!Microscopes by LEICA, FUTURO, ZEISS, MANTIS… where except at Brütsch/Rüegger Tools can you find such an extensive selection of devices from various manufacturers for direct comparison! Find them in the Toolbook 17 starting on page 345, or see a selection at the Brütsch/Rüegger Tools booth, PRODEX’08 trade fair from November 18 to 22, 2008, Hall 1.1, Booth H12.

The fascination of magni-fication

Our FUTURO fast-setting adhesivesCyanoacrylate adhesives are single-component products based on cyanoacrylate esters. Cyanoacry-late is mainly used to bond plastics, elastomers and metals with and among each other. They set when exposed to moisture; in most cases, the film of hu-midity normally present on a surface is sufficient. Our BRW 516 625 universal, BRW 516 630 of medi-um viscosity, BRW 516 635 for elastomers and BRW 516 640 special. More at www.brw.ch.

Type 90 swing-door cabinets by ASECOS

The classic with new, refined technology. 90-minute fire rating. Open two doors in a single step. With barely noticeable effort! Reduce work by 60%.Per-fection in every detail – ultimate comfort for you!– AGT asynchronous coupled door drive with inno-

vative guide bar– TSA automatic door closer, outstanding ease of

use and safety!– Integrated catch – the door is held open for easy

removal and storage of containers in the cabinet – Lock with profiled half-cylinder – the cabinets can

be integrated into existing locking systems– Multi-function application – full drawers with high stor-age volume, ideal for storing small containers or height-adjustable shelves

– Adjustment aids – integrated into the floor of the cabinet. Simple adjustment on the inside of the cabinet

The example shows our ASECOS security cabinet BRW 552 805 with swing doors, 90-minute fire rat-ing according to DIN EN 14470-1 (type 90), outer body made of powder-coated sheet steel in signal yellow RAL 1004, inner body with chemical-resis-tant finish; exterior cabinet dimensions (WxDxH) approximately 1200 x 615 x 1968 mm.Examples of security containers can be found under BRW 552 680.

Our tool cases and tool kits to meet the highest standards. The combination of high-tech and sol-id craftsmanship. Suitable for professional use in trades and industry. We offer quality products, con-tinuous product innovation and a large selection, providing the ideal solution for any area of applica-tion. Here our PARAT wheeled case BRW 550 442 as an example. Additional cases can be found in our Toolshop from BRW 550 280 to 550 720.

High-tech case




























































High-tech case




























































High-tech case




























































High-tech case

Real funny




be looking for...?

Last Minute


In focus




Our partner



Assembly Technology

Forum

Standard Parts
























Servicebox




68.–536370

heute b

este

llt, m

orgen geliefert!

w

ww.brw.ch

97.–534282

88.–534055

TOOL Special

10 Jahre Toolshop

Himmlische Preise




















































































High-tech case




























































High-tech case

Real funny




be looking for...?

Last Minute


In focus




Our partner



Assembly Technology

Forum

Standard Parts
























Servicebox




68.–536370

heute b

este

llt, m

orgen geliefert!

w

ww.brw.ch

97.–534282

88.–534055

TOOL Special

10 Jahre Toolshop

Himmlische Preise

























bundled technical expertise at prodex´08 … · section (pdf ﬁ le). servicebox additional...

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