burotec oil and gas technical services

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BUROTECOil and Gas Technical Services


CONTENTS

BUROTEC Presentation

REFINERY Technical Services

Oil and Gas INSPECTION material and equipment

Supplier AUDITS

1

2

3

4

Burotec´s Methodologies Process5


We are clients’ needs oriented

Excellence and Sustainability

Integrity and Professionality

Transparent Communication

Burotec is a Spanish company

which provides Consultancy,

Engineering, Security and integral

Inspection services. We have 27

years of experience, an

interdisciplinary team and national

and international presence, as

well.

We lead our activity according to our Value Compromise:

1. BUROTEC Presentation


We have a deep background of the Oil & Gas sector:

– Know-how from 27 years of experience

– More than 1,000 projects developed in different areas

– Satisfaction references from distinguished national and international

clients



REPRO´S CERTIFICATE



OIL & GAS COLLABORATION COMPANIES AWARDS



Burotec Houston (USA)

16225 Park Ten Place Suite 500-

77084 Houston, TX

Phone: (+1) 713 338 3400

Burotec Lisboa

Rua da Estrela, 211

200-668 Portugal (Lisboa)

Phone (+351) 213 970 970

Fax: (+351) 213 969 224

Burotec Shanghai (P.R. China)

Room 1405, No.885, Renmin Road,

Huaihai Zhonghua Tower, Huangpu

District, Shanghai, 200010

Phone: +86 (21) 6326-4177

Fax: +86 (21) 6326-4082


Nuestra sede central se encuentra en Madrid.

Avenida Cardenal Herrera Oria 326 A-B


Burotec Netherland (La Haya)

Jan Pieterszoon Coenstraat 7, 2595

WP.

Telf. +31 (0)70 799 9155

Burotec Angola (Luanda)

Rua Revenrendo Agostinho Neto,

No.20, 7º Planta

Telf. +244 222 336 911


Burotec Kuwait

Kuwait Free Trade Zone, Phase

2-Future Area Plot No. E3,

Shuwaikh. 13067 Kuwait

(Kuwait)

Telf. +34 902 105 191

Burotec Colombia (Bogotá)

CLL 100 No 8A.55 Torre.C

Piso.10 Oficina 1005

Telf. (+57) 6467397


At Burotec we believe on teamwork. We have high qualified and experience

professionals in different areas of expertise:

– 80 hired professionals

– 300 inspection collaborators

Burotec will put at your disposal, a team headed by a manager, dedicated to

your project, who will take care of any need or doubt, you may have along the

process. We try to commnunicate effectively with the client.

Engineers

Certificate Inspectors

QA/QC Experts

Environmental Specialist

Auditors Technicians



Europe

(78)

South and

Central

America

(68)


ASIA

(92)

USA &

Canada

(62)



Algeria

Argentina

Azerbaijan

Bahrain

Belgium

Bosnia Herzeg.

Brazil

Bulgaria

Canada

China

• Hungary

• India

• Indonesia

• Iran

• Ireland

• Italy

• Kuwait

• Lithuania

• Malaysia

• Mexico

• Nigeria

• Colombia

• Costa Rica

• Cyprus

• Czech

Republic

• Egypt

• England

• France,

• Germany

• Greece

• Holland

• Norway

• Pakistan

• Panama

• Peru

• Philippines

• Portugal

• Romania

• Russia

• KSA

• Scotland

• South Africa

• South Korea

• Spain

• Taiwan

• Thailand

• Turkey

• UAE

• Ukraine

• USA

• Venezuela

• Wales


CWI Certified Welding Inspection

AWS American Welding Inspection

API SCT Specification for Casing and Tubing

API SL Steel Pipe

API SB Specification for Thread Inspection of Casing and Tubing

API 5DP Drill Pipe

ASTM Material Standard (American Section of the International Association for Testing Material)

ASME Standard (American Society of Mechanical Engineers)

ANSI Code (American National Standard Institute)

ANST-UT Level II

ANST-RT Level II

Inspector and Tester Certificate of Special Equipment People’s Republic of China – UT, RT, PT Level II

ISO 9001 and 14001 Standard IRCA Auditor & EMAS

OHSAS 18001 Standard IRCA




1. Shutdown Technical Inspection Services.

2. QHSE Maintance Plant.

3. QA/QC Maintance Plant.

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1. PIM, Progressive, Final and Pre-Shipment

Inspection.

2. FAT Final Acceptance Test.

3. QCP and ITP process.

Supplier AUDITS

1. Supplier´s Audits.

2. Procurement Services “Expediting”-KPI´s.


1. Shutdown Technical Inspection Services

2. REFINERY Technical Services

Maintance Steps

1. Planning Stage

2. Enlistment

3. Implementation

4. Closing




1.1 Planning Stage

1. Quality Plan (must include detailed organization to supervisory level)

2. Master list of documents and records

3. Matrix organizational responsibilities (EC). According to the flowchart presented

4. Quality WBS: Work Breakdown Structure Quality Control.

5. Description of rules for the work to be performed.

6. Procedures and instructions in accordance with the specialty and scope of the contract

7. Duly qualified welding procedures - WPS and PQR (if required)

8. Control panels and monitoring of contract activities.

9. Records of quality and certification of materials and equipment needed to ensure the quality

of the product or service (if required).

10. Drawings and diagrams of the areas to intervene

11. List of components and materials teams to intervene

12. Certification and qualification of personnel hired for the project (Welders. Inspectors END,

etc)

13. Format Control of non-conformities, corrective actions and preventive actions.




1.2 Enlistment

Book assurance and quality control Shutdown:

1. Quality Plan (including annexes plans).

2. Master list of documents and records.

3. Procedures and instructions for implementation.

4. Formats for recording implementation activities.

5. Control panels and monitoring activities relating programmed

time and resources.

6. List of tools and equipment used in their respective technical

review.

7. Calibration certificates and measurement instruments.




1.3 Implementation Stage

1. Contractual scope (Recommendation)

2. Diagrams, datasheet, relevant technical information for maintenance, etc.

3. Maintenance run log with checkpoints set (QC)

4. Photographic record before, during and after maintenance

5. List of quotas or emerging activities generated product inspection

6. Maintenance run log with checkpoints set (QC) contingent or emerging jobs

7. Report with relevant maintenance data

8. Information requested by the team for the RSPA

9. Special emphasis will be given to the following points during the implementation stage:

10. Quality monitoring plan implemented for maintenance.

11. Quality control of critical activities.

12. The control information includes procedures.

13. Control in human resources.

14. Control of measuring equipment, which ensures optimal use of appropriate tools for the

contracted work.




1.4 Closing Stage1.4.1 Shutdown-Book

codes, additional work carried out product inspection and quality control exercised on each of the

activities.

Scope contract (executed Recommendation)

Diagrams, datasheet, as built, relevant technical information for maintenance, etc.

Quality records support the checkpoints executed

Photographic record before, during and after maintenance

List of activities generated or consequential product inspection

Record maintenance execution with checkpoints set (QC) contingent or emerging Jobs

Report with relevant maintenance data

1.4.2. Final Report QA / QC

Deviations to the specifications – nonconformity

WBS Final.

Statistics nonconformity treatment, preventive measures, corrective actions, etc.

Identification of opportunities for improvement

Preservation of product. Relate how the contractor customer care goods while under their

custody.

Report operated equipment: Lessons Learned Workshop



2. SERVICE OF HEALTH, SAFETY, ENVIRONMENT AND QUALITY (QHSE)

2.1 COORDINATION OF SAFETY AND HEALTH AT WORK:

Review of the Health and Safety Study.

External prevention service

Emergency plans

Management systems risk prevention OHSAS 18001: 2007

Safety audit

2.2 COORDINATION OF MANAGEMENT AND ENVIRONMENTAL IMPACT

Environmental impact study design and management

Diagnosis or environmental assessment

Environmental engineering

Service stations supply fuel, bioethanol, biodiesel ...

Reports and comparative studies of alternative energies.

Cogeneration.

Environmental audit: acoustic,



3. QA/QC Maintance Plant

Prepare the Plan of quality consultant for the development of work

breakdown structure (WBS).

Documents such as procedures and records for activities QA / QC

as protocol Equipment.

WPS (Process Specification welding -EPS or WPS)

NDT Testing

PQR (welding procedure qualification)

WPQ (qualification of welders) .






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Inspection.



Supplier AUDITS




INSPECTION Technical Services:

PIM, Progressive, Final and

Pre-Shipment Inspection.

FAT Final Acceptance Test.

QCP and ITP process.

3. Oil and Gas INSPECTION material and equipment

BUROTEC offers a wide range of related services:

1. Shop Auditing and Verification

2. Welding Procedure

3. Specifications Consultation

4. Weld Procedure Review

5. Welder Qualifications Review

6. Welding Consulting

7. Certified Welding Inspections

8. Protective Coatings

9. Dimensional Conformance

10.Functional and Operational

11.Test Witnessing

International standards EXPERTISE

API, AWWA, AWS, ASTM, ASME,

ANSI, IEEE and client project

documentation


Inspection Location: Barrancabermeja, Colombia

Material: CASING 9-5/8 , 43,50 lb/ft, ends design coupled buttress, N80, Range 3

SCOPE

API 5CT



Proyecto de Inspección: Zona franca de Colón, Panamá

Material: LINE PIPE, WELDED EW, MATERIAL CARBON STEEL, OUTSIDE

DIAMETER 2-3/8 in, NOMINAL WEIGHT 3.65 lb/ft, WALL THICKNESS 0.154 in

SCOPE

API 5L



Inspection Location: Stafford, Texas, USA

Material: Ball valve, Trunnion Mounted, ASTM A216 WCB Carbon Steel

SCOPE

API 6D

ASTM A216 (Body)



Inspection Location: Shanghai, China

Material: ESP Systems Downhole Equipment - Pumps, Motor seals, Gas separators

SCOPE

API 11S2 Pump

API11S7 Seals

ANSI/IEEE STD 43-95 Motores



Inspection Location: Buenos Aires, Argentine

Material: Transformers 260 KVA

SCOPE

ANSI / IEEE C.57.12.90

ANSI / IEEE C.57.12.00

IRAM 2250-2005



Inspection Location: Perm, Russia

Material: Motor, ESP, Downhole Equipment 1800 HP 72 A 1539V

SCOPE

API RP 11S2







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Inspection.



Supplier AUDITS




QA System, which verifies manufacturers’ Quality Systems.

ISO 9001, ISO 140001, OHSAS 18001 international Audits.

API Certifications international technical requirements for Audits.

NCR monitoring and detection.

Operational control of Corrective and Preventive Actions.

Objective results from manufacturer and supplier.

4. Supplier AUDITS

4.1 AUDITS Technical Services


4. Supplier AUDITS

WEIGHTING(%)

AUDIT QUESTIONNAIRE

MANUFACTURER 1 MANUFACTURER 2 MANUFACTURER 3

AUDIT POINTSWEIGHTED

POINTSAUDIT POINTS

WEIGHTED POINTS

AUDIT POINTSWEIGHTED

POINTS

5% TECHNICAL STAFF 100 5,00 89 4,45 100 5,005% MATERIAL AND INSTALLATIONS 100 5,00 100 5,00 100 5,005% QUALITY CONTROL 100 5,00 100 5,00 100 5,005% SUPPLIER EVALUATION 70 3,50 100 5,00 100 5,00

8%PURCHASE ORDER CONTROL AND

EQUIPMENT100 8,00 100 8,00 100 8,00

13% CONTROL DURING MANUFACTURING 100 13,00 97 12,61 100 13,00

4% TRACEABILITY AND CONTROL 100 4,00 100 4,00 100 4,00

13% FINAL CONTROL 100 13,00 100 13,00 100 13,008% TESTING AND TRIALLING 100 8,00 100 8,00 100 8,00

5%STORING, PACKING AND TRANSPORT

MATERIAL96 4,80 100 5,00 93 4,65

10% CALIBRATION EQUIPMENT 100 10,00 100 10,00 100 10,00

5%NON CONFORMITIES AND CORRECTIVE

ACTIONS90 4,50 100 5,00 100 5,00

2% DOCUMENTATION 90 1,80 90 1,80 90 1,805% INTERNAL AUDIT 90 4,50 100 5,00 70 3,505% CLAIMS MANAGEMENT 25 1,25 100 5,00 100 5,00

2% SAFETY AND ENVIRONMENTAL 25 0,50 100 2,00 100 2,00

100% SUM TOTAL 1386 91,85 1576 98,86 1553 97,95

100-91 EXCELLENT EVALUATION

90-81 GOOD EVALUATION

80-71 NORMAL EVALUATION

70-0 BAD EVALUATION


4. Supplier AUDITS


Supplier/Manufacturer City Country

Borsig Process Berlín Alemania

TPS Nierdlen Alemania

Profins Limited Durham Gran Bretaña

Smith Flow Control Essex Gran Bretaña

Verolme La Haya Holanda

LCM Italia Milán Italia

Petrovalves Castellanza Italia

Pibiviesse Milán Italia


Tenaris - Tamsa Veracruz México

BOA Marine Houston USA

GOALS Houston USA

Houston Supply Houston USA

Tietca Barrancabermeja Colombia

Servimeca Cartagena Colombia

IMR Global Supply Curacao Antillas Holandesas


Shengli Oil Field Freet Shandong China

Tianjin Dehua Group TIanjin China

Jiangsu Changbao Steel Tube Jiangsu China

Tianjin Pipe International (TPCO) Tianjin China

Wuxi Seamless Oil Pipe Wuxi China

Shandong Shengyou Pipes Shandong China

Neway Valve Suzhou China

Hengyang Valin-Steel Tube Hengyang China

Shuaichao Tianjin Tianjin China

Oil Country Tubular Pradesh India

4. Supplier AUDITS

4.1 AUDITS Technical Services


1. Verify that purchasing specifications have been properly understood and applied on-site.

2. Identify difficulties or issues which may affect the time delivery of the client’s products.

3. Facilitate communication between client and suppliers.

EXPEDITING Scope

Inventory of equipment in stock

Design verifications

Progress in Manufacturing

Testing

Packing

Shipment

Delivery

4.2 Procurement Services “Expediting”-KPI´s

4. Supplier AUDITS


4. Supplier AUDITS


Others Procurements KPI´s

1. PO assigned by specialist manufacturer.

2. Total amount destinated inspection / Total amount PO

3. Critical Equipment and material delayed list.

4. Total Progressive, Final and PIM order status.

5. Corrective actions resolved after receiving NCR No-Conformance Report

Number # KPI´s Measurement No Acceptance Acceptance Satisfactory

1Active Items / Received Items for

EXPEDITINGƩ Monthly

Report< 95% 95% >95 %

2 Confirmed supplier´s Items / Active ItemsƩ Monthly

Report< 90% 90% >95 %

3 Compromised Date (PO) / Real delivery DateƩ Monthly

Report< 90% 90% >95 %

4Delivered Items according to PO / Rejected

ItemsƩ Monthly

Report< 98% 99% 100%


4. Supplier AUDITS



1. INSPECTION SUMMARY

2. DEFECTIVES

3. PROCESSES INSPECTED

4. NOTES AND COMMENTS

5. DOCUMENTATION REVIEWED

6. EQUIPMENT AND INSTRUMENTATION USED

5. Burotec´s Methodologies Process

REPORT


7. PUNCH LIST

8. STATUS, QUANTITY AND SCOPE

9. PARTICIPANS

10. NON-CONFORMANCES

11. INSPECTION RESULTS AND CONCLUSION

12. PICTURES

13. ATTACHMENTS


REPORT



NCR


INSPECTIONS STATUS LIVE.

DATA BASE REPORT, IRN & NCR.

FASTEST INFORMATION AND DATA

TRANSMISSION.

INSPECTION CALENDAR.

PROCESSES DIAGRAM: STATE OF THE

PROJECT.

ADVANTAGES



José Manuel Romero Durán

CEO Burotec Group

Móvil +34-609 817 975

E-mail [email protected]

David García Pérez

Project Manager

Móvil +34 91 376 89 50 / +1 281 217 3369

E-mail [email protected]

Contacts

mailto:[email protected]

BLOCKED::mailto:[email protected]


Thank you so much for your attention