busbar supports universal-compact-flat
DESCRIPTION
Teknomega Bus bar Supports allow to sustain efficiently and conveniently all Copper or Aluminium Bar Systems to be made inside an electric cabinet. With few references of versatility and universality of bar supports, the panel board fitter is able to to make a wide range of configurations in any type of panel board metalwork within side and level bars. In designing and realizing the own Ω TOP Busbar Supports, Teknomega token cure especially of efficiency and safety, carrying out TYPE TESTS on all the here indicated references as per the requirements of the reference standards at acknowledged laboratories. Main Advantages: Universal Bus bar Supports For Copper and Aluminium Bus Bars Complete range to support side and level bars Quick and simplified Universal fitting Maximum versatility of use and application Bar thickness 5 mm and 10 mm for side bar support Bar thickness from 4 mm to 14 mm for level bar support For systems up to 3,200 A Tested and certified in compliance with IEC 439-1 Standards. Visit www.teknomega.com to download complete cataloguesTRANSCRIPT
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APPLICATIONSTEKNOMEGA bar supports make it possible to support efficiently and conveniently all copper and/or aluminum bar systems to be made inside anelectric cabinet.
The versatility and universality of our bar supports allows the panel board fitter to easily handle the few references to make a wide range ofconfigurations in any type of panel board metalwork. TEKNOMEGA dedicated particular attention on the efficiency and safety of these products,carrying out TYPE TESTS on all the hereindicated references as per the requirements of the reference standards at acknowledged laboratories.
ADVANTAGESComplete range to support side and level bars For copper and aluminum bars Maximum versatility of use and applicationCan be used on the following thicknesses: Quick and simplified Universal fitting5 and 10 mm for side bar supportfrom 4 to 14 mm for level bar supportFor systems up to 3,200 Amp
Tested and certified in compliance with standards IEC 439-1
Bar supports
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Ω TOP - Universal bar supportTECHNICAL FEATURES
Distance between adjustable phasesExceptional resistance to short-circuitsHigh versatilitySets of blocks with screwsPrepunched support channels in non-magnetic aluminumAmpacities from 400 to 3,200 AmpRod thickness from 5 to 10 mm
Insulating blocksMade in reinforced PA 30% Fiberglass Self-extinguishing UL 94V0Color: black
ChannelNon-magnetic in aluminum alloy EN AW-6060
Certifications:Ω TOP was tested in laboratory CERTIFIED ACAE-LOVAGas per standard IEC 439-1Mechanical resistance tests on insulating block
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Ω TOP - Universal bar support
The Ω TOP bar support is built using two references only:1) aluminum support and fitting channel.2) set of blocks/screws with all that is needed to make a bar support.There are also some pre-assembled bar support for panel boards 400 and 600 mm depth, as well as accessories such as:- rilsan tube advised for configurations with minimum spacing between phases - brackets for horizontal omnibus and vertical busbar (to be used also to compensate the offset between different bar systems.)
SUPPORT CHANNEL - one single code for all configurations- made in aluminum, prepunched with 12.5 mm pitch- length 2 meters
- used, double thanks to the asymmetric shape, it forms a highmechanical resistance structure (for high horizontal loads)
Reference Code WeightKg.
1.3062TOP PR 2000TOP1000
PRE-ASSEMBLED BAR SUPPORT
Reference Code Type
T+NT+NT+NT+N
1111
TOP 2/5TN-400TOP 1/10TN-400TOP 2/5TN-600TOP 2/10TN-600
TOP1060TOP1065TOP1070TOP1075
Reference Code
1001010
TOP TITOP SQ-OTOP SQ-V
TOP1055TOP1100TOP1105
BLOCKS & SCREW SETThe set is made of insulating blocks for 5 to 10-mm thick bars and ofall the screws and tie-rods needed to make a T- (3-pole) or T+N-configured (3-pole+neutral) bar support
Example: to make a bar support in 3-pole+Neutral(TN), with 2 bars per phase, 10-mm (2/10) thick = 2/10 TN
Select: Aluminum channel TOP1000Set of blocs & screws TOP1040
ReferenceCode Type Total Nr.blocks
Nr. tie-rods
4545454545
Nr. bars
1÷21÷21÷41÷4
11
1÷21÷21÷31÷3
Thk.mm
5555101010101010
bar min-maxH mm
30-12530-12530-12530-12530-12030-12030-12030-12030-12030-120
Lmm
5050757550507575100100
6868686868
TT+N
TT+N
TT+N
TT+N
TT+N
1111111111
TOP 2/5TTOP 2/5TNTOP 4/5T
TOP 4/5TNTOP 1/10T
TOP 1/10TNTOP 2/10T
TOP 2/10TNTOP 3/10T
TOP 3/10TN
TOP1005TOP1010TOP1015TOP1020TOP1025TOP1030TOP1035TOP1040TOP1045TOP1050
ACCESSORIESTOP TI Rilsan tube for tie-rod insulationTOP SQ-O Bracket for horizontal busbar TOP SQ-V Bracket for vertical busbar
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rtsΩ TOP - Universal bar support (tables of distances)
Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmperesIcc rms = Effective value of short-circuit current, duration equal to 1 second, expressed in kAmperes
INFORMATION FOR ASSEMBLY
• The first and last bar support must be assembled at a distance from the bar extremities not exceeding 1/4 of the distance requested betweenboth supports.
• In some minimum phase spacing configurations, it might be difficult for the internal phases to insert the screws; one should do one phase ata time.
• In minimum phase spacing configurations, one should use the TOP1055 RILSAN tube to insulate the tie-rod.
• In horizontal configurations starting from copper 80x10 bar nr. 2 or 50x10 bar nr. 3 per phase, one should use the DOUBLE aluminum channel(i.e. two coupled channels, one inside the other, to create a kind of square pipe with significant mechanical rigidity (cf. picture on page 21).
NB. The distances between supports (in mm) are computed considering the yield stress of copper; the indicated values therefore preventpermanent deformation of the copper bars when stressed by short-circuit conditions.
Ω TOP 3 / 10 >> 3 BARS PER PHASE Minimum spacing between phases: 100 mmIcc kA pk
Icc kA eff. 1s5325
Spacing betweenphases mm 100 125 150 175
30x1040x1050x1060x1080x10100x10120x10BA
R CR
OSS
SECT
ION 670
8109301050130013001300
7008409751150120014001400
71086010001200120014001400
71086010001200120014001400
7435
100 125 150 175
49058058578090012001200
50561070081095012001200
50561571584097512001200
505615715850100012001200
11050
100 125 150 175
330385450500500505505
335410465510510515515
340410470520525525525
340410480535535535535
14365
100 125 150 175
250300345400410420435
260310360420470480485
260315370435495495495
260315370440500500500
16575
100 125 150 175
220260300325335350360
225270315365385395405
225275320375430440445
225275320380455480480
18785
100 125 150 175
190230245255260275285
200240275315320330340
200240280330360375380
200240280335400410415
220100
100 125 150 175
165175180180190200200
170205215225230240240
170205240270270280280
170205240280315325325
Ω TOP 2 / 10 >> 2 BARS PER PHASE Minimum spacing between phases: 75 mmIcc kA pk
Icc kA eff.1s5325
Spacing betweenphases mm 75 100 125 150
30x1040x1050x1060x1080x10100x10120x10BA
R CR
OSS
SECT
ION 530
620740860102012301230
570680790920105013001300
590710820960110013501350
5907208401000120014001400
7435
75 100 125 150
380460510510510520520
400480525530530535535
425500540545545555560
425510570630630640650
11050
75 100 125 150
255310350385395410435
275330380440450470490
280340390460495495495
285350410480495505505
14365
75 100 125 150
190220235245255275285
215250290310325335345
220260305350375385390
220270315370420425435
16575
75 100 125 150
170170175180190205215
180210220235240250265
190225265275285305315
190225270300315350360
18785
75 100 125 150
130130135140150160160
155170175180190200205
160200215220230230235
165205240260270280280
Ω TOP 1 / 10 >> 1 BAR PER PHASE Minimum spacing between phases: 50 mmIcc kA pk
Icc kA eff.1s5325
Spacing betweenphases mm 50 75 100 125
30x1040x1050x1060x1080x10100x10120x10BA
R CR
OSS
SECT
ION 455
530545545545545545
55065072081091510251135
560750830940105512001370
7208359351050121014101605
7435
50 75 100 125
325380425480500500500
400460520525525525525
460530560560560560560
5206006707508509551030
11050
50 75 100 125
220255285320335335335
265310350390440440440
310360400450495495495
350400450505505505505
14365
50 75 100 125
170195195195195200200
205240265295295275275
240275310345360375375
260310345390410425425
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NB. The distances between supports (in mm) are computed considering the yield stress of copper; the indicated values therefore preventpermanent deformation of the copper bars when stressed by short-circuit conditions.
Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmpereIcc rms = Effective value of short-circuit current, duration equal to 1 second, expressed in kAmpere
Ω TOP 4 / 5 >> 4 BARS PER PHASE Minimum spacing between phases: 75 mmIcc kA pk
Icc kA eff.1s5325
Spacing betweenphases mm 75 100 125 150
30x540x550x563x580x5100x5125x5BA
R CR
OSS
SECT
ION 330
400465545650770960
3304104855756858201030
3304104855857108601080
3304104855857108901120
7435
75 100 125 150
235285330370375380380
235295350390405415445
235295350420470600710
235295350420510615730
11050
75 100 125 150
155190220260310345345
160195235275330350355
160195235280340360360
160195235280340365365
14365
75 100 125 150
120145170200230245255
120150180210250280290
120150180215260310320
120150180215260315340
16575
75 100 125 150
105125145165170180200
105130155185215230235
105130155185225260270
105130155185225275295
Ω TOP 4 / 5 >> 3 BARS PER PHASE Minimum spacing between phases: 75 mmIcc kA pk
Icc kA eff.1s5325
Spacing betweenphases mm 75 100 125 150
30x540x550x563x580x5100x5125x5BA
R CR
OSS
SECT
ION 285
345405475570675815
285355425500600710860
285355425510620735910
285355425510620755945
7435
75 100 125 150
200245290340375380380
200255300360405415445
200255300365445525625
200255300365450540645
11050
75 100 125 150
135165195230275325345
135170200240285340355
135170200245295355360
135170200245300365365
14365
75 100 125 150
105125150175210245255
105130155185220260290
105130155190230270320
105130155190230280330
16575
75 100 125 150
-110130150175185195
-110135160190225235
-110135165195235265
-110135165200240285
Ω TOP 2 / 5 >> 2 BARS PER PHASE Minimum spacing between phases: 50 mmIcc kA pk
Icc kA eff.1s5325
Spacing betweenphases mm 50 75 100 125
30x540x550x563x580x5100x5125x5BA
R CR
OSS
SECT
ION 220
270320375455540645
240295345410490580690
245310365430515610730
245310375450540640760
7435
50 75 100 125
160195230270325380400
170210250295350420450
175220260310370440500
175220270325385460540
11050
50 75 100 125
105130150180215260310
115140165195235280330
115145175205250295350
115150180215260305365
14365
50 75 100 125
-100115140165200240
-100125150180215255
-100135160190225270
-100135165200235280
Ω TOP 2 / 5 >> 1 BAR PER PHASE Minimum spacing between phases: 50 mmIcc kA pk
Icc kA eff.1s5325
Spacing betweenphases mm 50 75 100 125
30x540x550x563x580x5100x5125x5BA
R CR
OSS
SECT
ION 225
265295330375415465
280325360405455510570
320375415470530590660
360415465525590660740
7435
50 75 100 125
160190210235265300335
200230260290325365385
230265300335380425475
260300335375425475530
11050
50 75 100 125
110125140160180200225
135155175195220245285
155180200225255285315
175200225250285315355
14365
50 75 100 125
--
110120135155170
--
130150170190210
--
155170195220245
--
170195220245275
Ω TOP - Universal bar support (tables of distances)
* For short-circuit resistance values other than or intermediate to the indicated ones.** For configurations other than the indicated ones. PLEASE, CONTACT OUT TECHNICAL OFFICE** For spaces between phases intermediate or higher than the indicated ones.
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Ω TOP JUNIOR
Ω TOP JUNIOR - Compact bar supportTECHNICAL FEATURES
High versatilitySpace between phases 70 mmHigh resistance to short-circuitAmpacity from 400 to 1600 AmpSingle reference for use with 5- to 10-mm thick barsFitting directly on 400-mm deep panel boardsAdjustable fasteners supplied
Made of:6/6 Polyamide reinforced with 30% fiberglassSelf-extinguishing UL 94V0Colored black
Certifications:Compliant with standard IEC 439-1Ω TOP JUNIOR was tested in laboratory CERTIFIED ACAE-LOVAG as per standard IEC 439-1
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Ω TOP JUNIOR
Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmperesIcc rms = Efficient value of short-circuit current, duration equal to 1 second, expressed in kAmperes
Ω TOP JUNIOR 1 / 10 >> 1 BAR PER PHASEIcc kA pk
Icc kA eff. 1s53 74 110 13225 35 50 60
Spacing between phases mm 70
30x1040x1050x1060x1080x10BA
R CRO
SS SE
CTION 530
530530530530
380440490490490
280280285285285
190190195195200
Ω TOP JUNIOR 2 / 5 >> 2 BARS PER PHASEIcc kA pk
Icc kA eff.1s53 74 110 13225 35 50 60
Spacing between phases mm 70
30x540x550x560x580x5BA
R CRO
SS SE
CTION 235
290340390455
170205245280345
115140165185230
-115135150200
Ω TOP JUNIOR 2 / 5 >> 1 BAR PER PHASEIcc kA pk
Icc kA eff.1s53 74 110 13225 35 50 60
Spacing between phases mm 70
30x540x550x560x580x5BA
R CRO
SS SE
CTION 270
310350380390
190220250275310
130150165180210
105125140150170
Reference Code Type Nr. tie-rods
Nr. bars
2
1
Thickness
5 mm
10 mm
Min-max H copper bar
30 ÷ 80 mm
30 ÷ 80 mm32 / 5
1 / 10T + N1TOP- J 5-10TOP2000
Space for fastening screws:Without fastener minimum 300 mm maximum 330 mmWith fastener minimum 350 mm maximum 410 mm
Ω TOP JUNIOR (table of distances)
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Ω FLAT bar supportTECHNICAL FEATURES
Universal Distance between adjustable phasesBlocks complete with fitting screwsSupport channel made of PVCBar thickness from 4 to 14 mmAmpacity from 250 to 1,600 AmpHigh resistance to short-circuits
Minimum air distance between two phases 20 mm with “T blocks”Minimum air distance between two phases 40 mm with “L blocks”
Certifications:Compliant with standard IEC 439-1Ω Flat was tested in laboratory CERTIFIED ACAE-LOVAG as per standard IEC 439-1
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Ω FLAT
The Ω FLAT bar support is a UNIVERSAL, QUICK and COMPETITIVE, solution for all flat supporting requirements, copper or aluminum bars.It is mainly made of two elements:1) supporting and fastening channel in extruded PVC2) set of blocks and screws to tighten the bar.
The Ω FLAT bar support can also be used as an anchoring system for flexible insulated bars (cf. page 8).
SUPPORT CHANNEL ANDFASTENING SCREWS- One single code for all configurations- Made in extruded PVC- Black color- Self-extinguishing UL94V0- 2 meter long- Working temperature up to 65°C- M6x25 six lobes screw to fasten the channel
to the panel board, to be used afterpunching the bottom guiding rail of thechannel
Reference Code Description
FLT-PR2000 2PVC channel 2 meters longFLT1000
INSULATING BLOCKS AND SCREWSIn 6/6 polyamide reinforced with 30% fiberglassBlack colorSelf-extinguishing UL 94V0- insulating "L" block (for adjustable space
between phases)- insulating "T" block (for minimum
space between bars = 20 mm)
Complete with fastening screws and insulatingnut cap- Hammer head screw to insert in channel
to fasten block- hexagonal nut to tighten block- insulating nut cap- M6x25 hexagonal screw to fasten channel- plastic cap to insulate the head screw
Example:to make a 3-pole + neutral bar support at MINIMUM distance between phases
Use: n° 1 PVC channel 2 m long to be cut at lenght requestedn° 3 "T" blocks with screws for intermediate fastening between bars of different phasesn° 2 "L" blocks with screws for terminal fastening of the two farthest bars
Select: PVC channels 2 m long FLT1000n° 1 kit of "L" blocks complete with screws FLT1005n° 1 kit of "T" blocks complete with screws FLT1010
Reference Code Description
FLT-BL-L
FLT-BL-T
1
1
Kit of 6 "L" blocks in 6/6 PAcomplete with screwsKit of 6 "T" blocks in 6/6 PAcomplete with screws
FLT1005
FLT1010
Bar thicknessin mm
max 14min 4
Bar width in mm
max 100min 20
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Ω FLAT bar support (table of distances)
Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmperesIcc rms = Efficient value of short-circuit current, duration equal to 1 second, expressed in kAmperes
NOTE: The first space between phases value refers to the use of the "T" block (air distance between two adjacent bars, equal to 20 mm).
The second space between phases value refers to the use back to back "L" blocks(air distance between two adjacent bars, equal to 40 mm).
Further values refer to the use of the "L" blocks only (2 per bar) spaced between each other.
For other distance between phase values, contact our technical office.
- values lower than 100 mm.
Icc kA pkIcc kA eff.1s
5325
30x5
40x5
50x5
60x5
80x5
100x5
BAR
CROS
S SE
CTIO
N
50240602907033580380100480120590
703308038090430100480120570140680
8039090425100475110530130625150730
90440100480110525120575140675160780
7435
50120601507017080190100240120290
701708019090220100245120295140340
8019590200100240110270130320150370
90220100225110265120290140345160390
8440
50-
601157013080150100190120230
701308015090170100190120230140265
8015090160100190110210130250150285
90170100180110210120230140265160305
11050
50-
60-
7010080105100110120130
70-
80-
90105100115120130140150
80-
90100100110110120130145150160
90100100110110120120130140155160185
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Icc kA pkIcc kA eff.1s
5325
30x10
40x10
50x10
60x10
80x10
100x10
BAR
CROS
S SE
CTIO
N
50240602907033580380100480120590
703308038090430100480120570140680
8039090425100475110530130625150730
90440100480110525120575140675160780
7435
50120601507017080190100240120290
701708019090220100245120290140340
8019590200100240110270130320150370
90220100225110265120290140345160390
8440
50-
601157013080150100190120230
701308015090170100190120230140265
8015090160100190110210130250150285
90170100180110210120225140265160305
11050
50-
60-
7010080100100110120130
70-
80-
90105100110120130140150
80-
90100100110110115130145150160
90100100110110120120130140155160185
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm
Space between phases in mmDistance between bar supports in mm