busbar supports universal-compact-flat

10

Click here to load reader

Upload: teknomega-srl

Post on 29-Jun-2015

550 views

Category:

Technology


0 download

DESCRIPTION

Teknomega Bus bar Supports allow to sustain efficiently and conveniently all Copper or Aluminium Bar Systems to be made inside an electric cabinet. With few references of versatility and universality of bar supports, the panel board fitter is able to to make a wide range of configurations in any type of panel board metalwork within side and level bars. In designing and realizing the own Ω TOP Busbar Supports, Teknomega token cure especially of efficiency and safety, carrying out TYPE TESTS on all the here indicated references as per the requirements of the reference standards at acknowledged laboratories. Main Advantages: Universal Bus bar Supports For Copper and Aluminium Bus Bars Complete range to support side and level bars Quick and simplified Universal fitting Maximum versatility of use and application Bar thickness 5 mm and 10 mm for side bar support Bar thickness from 4 mm to 14 mm for level bar support For systems up to 3,200 A Tested and certified in compliance with IEC 439-1 Standards. Visit www.teknomega.com to download complete catalogues

TRANSCRIPT

Page 1: Busbar Supports Universal-Compact-Flat

19

Bar s

uppo

rts

APPLICATIONSTEKNOMEGA bar supports make it possible to support efficiently and conveniently all copper and/or aluminum bar systems to be made inside anelectric cabinet.

The versatility and universality of our bar supports allows the panel board fitter to easily handle the few references to make a wide range ofconfigurations in any type of panel board metalwork. TEKNOMEGA dedicated particular attention on the efficiency and safety of these products,carrying out TYPE TESTS on all the hereindicated references as per the requirements of the reference standards at acknowledged laboratories.

ADVANTAGESComplete range to support side and level bars For copper and aluminum bars Maximum versatility of use and applicationCan be used on the following thicknesses: Quick and simplified Universal fitting5 and 10 mm for side bar supportfrom 4 to 14 mm for level bar supportFor systems up to 3,200 Amp

Tested and certified in compliance with standards IEC 439-1

Bar supports

Page 2: Busbar Supports Universal-Compact-Flat

Bar s

uppo

rts

20

Ω TOP - Universal bar supportTECHNICAL FEATURES

Distance between adjustable phasesExceptional resistance to short-circuitsHigh versatilitySets of blocks with screwsPrepunched support channels in non-magnetic aluminumAmpacities from 400 to 3,200 AmpRod thickness from 5 to 10 mm

Insulating blocksMade in reinforced PA 30% Fiberglass Self-extinguishing UL 94V0Color: black

ChannelNon-magnetic in aluminum alloy EN AW-6060

Certifications:Ω TOP was tested in laboratory CERTIFIED ACAE-LOVAGas per standard IEC 439-1Mechanical resistance tests on insulating block

Page 3: Busbar Supports Universal-Compact-Flat

21

Bar s

uppo

rts

Ω TOP - Universal bar support

The Ω TOP bar support is built using two references only:1) aluminum support and fitting channel.2) set of blocks/screws with all that is needed to make a bar support.There are also some pre-assembled bar support for panel boards 400 and 600 mm depth, as well as accessories such as:- rilsan tube advised for configurations with minimum spacing between phases - brackets for horizontal omnibus and vertical busbar (to be used also to compensate the offset between different bar systems.)

SUPPORT CHANNEL - one single code for all configurations- made in aluminum, prepunched with 12.5 mm pitch- length 2 meters

- used, double thanks to the asymmetric shape, it forms a highmechanical resistance structure (for high horizontal loads)

Reference Code WeightKg.

1.3062TOP PR 2000TOP1000

PRE-ASSEMBLED BAR SUPPORT

Reference Code Type

T+NT+NT+NT+N

1111

TOP 2/5TN-400TOP 1/10TN-400TOP 2/5TN-600TOP 2/10TN-600

TOP1060TOP1065TOP1070TOP1075

Reference Code

1001010

TOP TITOP SQ-OTOP SQ-V

TOP1055TOP1100TOP1105

BLOCKS & SCREW SETThe set is made of insulating blocks for 5 to 10-mm thick bars and ofall the screws and tie-rods needed to make a T- (3-pole) or T+N-configured (3-pole+neutral) bar support

Example: to make a bar support in 3-pole+Neutral(TN), with 2 bars per phase, 10-mm (2/10) thick = 2/10 TN

Select: Aluminum channel TOP1000Set of blocs & screws TOP1040

ReferenceCode Type Total Nr.blocks

Nr. tie-rods

4545454545

Nr. bars

1÷21÷21÷41÷4

11

1÷21÷21÷31÷3

Thk.mm

5555101010101010

bar min-maxH mm

30-12530-12530-12530-12530-12030-12030-12030-12030-12030-120

Lmm

5050757550507575100100

6868686868

TT+N

TT+N

TT+N

TT+N

TT+N

1111111111

TOP 2/5TTOP 2/5TNTOP 4/5T

TOP 4/5TNTOP 1/10T

TOP 1/10TNTOP 2/10T

TOP 2/10TNTOP 3/10T

TOP 3/10TN

TOP1005TOP1010TOP1015TOP1020TOP1025TOP1030TOP1035TOP1040TOP1045TOP1050

ACCESSORIESTOP TI Rilsan tube for tie-rod insulationTOP SQ-O Bracket for horizontal busbar TOP SQ-V Bracket for vertical busbar

Page 4: Busbar Supports Universal-Compact-Flat

22

Bar s

uppo

rtsΩ TOP - Universal bar support (tables of distances)

Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmperesIcc rms = Effective value of short-circuit current, duration equal to 1 second, expressed in kAmperes

INFORMATION FOR ASSEMBLY

• The first and last bar support must be assembled at a distance from the bar extremities not exceeding 1/4 of the distance requested betweenboth supports.

• In some minimum phase spacing configurations, it might be difficult for the internal phases to insert the screws; one should do one phase ata time.

• In minimum phase spacing configurations, one should use the TOP1055 RILSAN tube to insulate the tie-rod.

• In horizontal configurations starting from copper 80x10 bar nr. 2 or 50x10 bar nr. 3 per phase, one should use the DOUBLE aluminum channel(i.e. two coupled channels, one inside the other, to create a kind of square pipe with significant mechanical rigidity (cf. picture on page 21).

NB. The distances between supports (in mm) are computed considering the yield stress of copper; the indicated values therefore preventpermanent deformation of the copper bars when stressed by short-circuit conditions.

Ω TOP 3 / 10 >> 3 BARS PER PHASE Minimum spacing between phases: 100 mmIcc kA pk

Icc kA eff. 1s5325

Spacing betweenphases mm 100 125 150 175

30x1040x1050x1060x1080x10100x10120x10BA

R CR

OSS

SECT

ION 670

8109301050130013001300

7008409751150120014001400

71086010001200120014001400

71086010001200120014001400

7435

100 125 150 175

49058058578090012001200

50561070081095012001200

50561571584097512001200

505615715850100012001200

11050

100 125 150 175

330385450500500505505

335410465510510515515

340410470520525525525

340410480535535535535

14365

100 125 150 175

250300345400410420435

260310360420470480485

260315370435495495495

260315370440500500500

16575

100 125 150 175

220260300325335350360

225270315365385395405

225275320375430440445

225275320380455480480

18785

100 125 150 175

190230245255260275285

200240275315320330340

200240280330360375380

200240280335400410415

220100

100 125 150 175

165175180180190200200

170205215225230240240

170205240270270280280

170205240280315325325

Ω TOP 2 / 10 >> 2 BARS PER PHASE Minimum spacing between phases: 75 mmIcc kA pk

Icc kA eff.1s5325

Spacing betweenphases mm 75 100 125 150

30x1040x1050x1060x1080x10100x10120x10BA

R CR

OSS

SECT

ION 530

620740860102012301230

570680790920105013001300

590710820960110013501350

5907208401000120014001400

7435

75 100 125 150

380460510510510520520

400480525530530535535

425500540545545555560

425510570630630640650

11050

75 100 125 150

255310350385395410435

275330380440450470490

280340390460495495495

285350410480495505505

14365

75 100 125 150

190220235245255275285

215250290310325335345

220260305350375385390

220270315370420425435

16575

75 100 125 150

170170175180190205215

180210220235240250265

190225265275285305315

190225270300315350360

18785

75 100 125 150

130130135140150160160

155170175180190200205

160200215220230230235

165205240260270280280

Ω TOP 1 / 10 >> 1 BAR PER PHASE Minimum spacing between phases: 50 mmIcc kA pk

Icc kA eff.1s5325

Spacing betweenphases mm 50 75 100 125

30x1040x1050x1060x1080x10100x10120x10BA

R CR

OSS

SECT

ION 455

530545545545545545

55065072081091510251135

560750830940105512001370

7208359351050121014101605

7435

50 75 100 125

325380425480500500500

400460520525525525525

460530560560560560560

5206006707508509551030

11050

50 75 100 125

220255285320335335335

265310350390440440440

310360400450495495495

350400450505505505505

14365

50 75 100 125

170195195195195200200

205240265295295275275

240275310345360375375

260310345390410425425

Page 5: Busbar Supports Universal-Compact-Flat

23

Bar s

uppo

rts

NB. The distances between supports (in mm) are computed considering the yield stress of copper; the indicated values therefore preventpermanent deformation of the copper bars when stressed by short-circuit conditions.

Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmpereIcc rms = Effective value of short-circuit current, duration equal to 1 second, expressed in kAmpere

Ω TOP 4 / 5 >> 4 BARS PER PHASE Minimum spacing between phases: 75 mmIcc kA pk

Icc kA eff.1s5325

Spacing betweenphases mm 75 100 125 150

30x540x550x563x580x5100x5125x5BA

R CR

OSS

SECT

ION 330

400465545650770960

3304104855756858201030

3304104855857108601080

3304104855857108901120

7435

75 100 125 150

235285330370375380380

235295350390405415445

235295350420470600710

235295350420510615730

11050

75 100 125 150

155190220260310345345

160195235275330350355

160195235280340360360

160195235280340365365

14365

75 100 125 150

120145170200230245255

120150180210250280290

120150180215260310320

120150180215260315340

16575

75 100 125 150

105125145165170180200

105130155185215230235

105130155185225260270

105130155185225275295

Ω TOP 4 / 5 >> 3 BARS PER PHASE Minimum spacing between phases: 75 mmIcc kA pk

Icc kA eff.1s5325

Spacing betweenphases mm 75 100 125 150

30x540x550x563x580x5100x5125x5BA

R CR

OSS

SECT

ION 285

345405475570675815

285355425500600710860

285355425510620735910

285355425510620755945

7435

75 100 125 150

200245290340375380380

200255300360405415445

200255300365445525625

200255300365450540645

11050

75 100 125 150

135165195230275325345

135170200240285340355

135170200245295355360

135170200245300365365

14365

75 100 125 150

105125150175210245255

105130155185220260290

105130155190230270320

105130155190230280330

16575

75 100 125 150

-110130150175185195

-110135160190225235

-110135165195235265

-110135165200240285

Ω TOP 2 / 5 >> 2 BARS PER PHASE Minimum spacing between phases: 50 mmIcc kA pk

Icc kA eff.1s5325

Spacing betweenphases mm 50 75 100 125

30x540x550x563x580x5100x5125x5BA

R CR

OSS

SECT

ION 220

270320375455540645

240295345410490580690

245310365430515610730

245310375450540640760

7435

50 75 100 125

160195230270325380400

170210250295350420450

175220260310370440500

175220270325385460540

11050

50 75 100 125

105130150180215260310

115140165195235280330

115145175205250295350

115150180215260305365

14365

50 75 100 125

-100115140165200240

-100125150180215255

-100135160190225270

-100135165200235280

Ω TOP 2 / 5 >> 1 BAR PER PHASE Minimum spacing between phases: 50 mmIcc kA pk

Icc kA eff.1s5325

Spacing betweenphases mm 50 75 100 125

30x540x550x563x580x5100x5125x5BA

R CR

OSS

SECT

ION 225

265295330375415465

280325360405455510570

320375415470530590660

360415465525590660740

7435

50 75 100 125

160190210235265300335

200230260290325365385

230265300335380425475

260300335375425475530

11050

50 75 100 125

110125140160180200225

135155175195220245285

155180200225255285315

175200225250285315355

14365

50 75 100 125

--

110120135155170

--

130150170190210

--

155170195220245

--

170195220245275

Ω TOP - Universal bar support (tables of distances)

* For short-circuit resistance values other than or intermediate to the indicated ones.** For configurations other than the indicated ones. PLEASE, CONTACT OUT TECHNICAL OFFICE** For spaces between phases intermediate or higher than the indicated ones.

Page 6: Busbar Supports Universal-Compact-Flat

24

Bar s

uppo

rts

Ω TOP JUNIOR

Ω TOP JUNIOR - Compact bar supportTECHNICAL FEATURES

High versatilitySpace between phases 70 mmHigh resistance to short-circuitAmpacity from 400 to 1600 AmpSingle reference for use with 5- to 10-mm thick barsFitting directly on 400-mm deep panel boardsAdjustable fasteners supplied

Made of:6/6 Polyamide reinforced with 30% fiberglassSelf-extinguishing UL 94V0Colored black

Certifications:Compliant with standard IEC 439-1Ω TOP JUNIOR was tested in laboratory CERTIFIED ACAE-LOVAG as per standard IEC 439-1

Page 7: Busbar Supports Universal-Compact-Flat

25

Bar s

uppo

rts

Ω TOP JUNIOR

Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmperesIcc rms = Efficient value of short-circuit current, duration equal to 1 second, expressed in kAmperes

Ω TOP JUNIOR 1 / 10 >> 1 BAR PER PHASEIcc kA pk

Icc kA eff. 1s53 74 110 13225 35 50 60

Spacing between phases mm 70

30x1040x1050x1060x1080x10BA

R CRO

SS SE

CTION 530

530530530530

380440490490490

280280285285285

190190195195200

Ω TOP JUNIOR 2 / 5 >> 2 BARS PER PHASEIcc kA pk

Icc kA eff.1s53 74 110 13225 35 50 60

Spacing between phases mm 70

30x540x550x560x580x5BA

R CRO

SS SE

CTION 235

290340390455

170205245280345

115140165185230

-115135150200

Ω TOP JUNIOR 2 / 5 >> 1 BAR PER PHASEIcc kA pk

Icc kA eff.1s53 74 110 13225 35 50 60

Spacing between phases mm 70

30x540x550x560x580x5BA

R CRO

SS SE

CTION 270

310350380390

190220250275310

130150165180210

105125140150170

Reference Code Type Nr. tie-rods

Nr. bars

2

1

Thickness

5 mm

10 mm

Min-max H copper bar

30 ÷ 80 mm

30 ÷ 80 mm32 / 5

1 / 10T + N1TOP- J 5-10TOP2000

Space for fastening screws:Without fastener minimum 300 mm maximum 330 mmWith fastener minimum 350 mm maximum 410 mm

Ω TOP JUNIOR (table of distances)

Page 8: Busbar Supports Universal-Compact-Flat

Bar s

uppo

rts

26

Ω FLAT bar supportTECHNICAL FEATURES

Universal Distance between adjustable phasesBlocks complete with fitting screwsSupport channel made of PVCBar thickness from 4 to 14 mmAmpacity from 250 to 1,600 AmpHigh resistance to short-circuits

Minimum air distance between two phases 20 mm with “T blocks”Minimum air distance between two phases 40 mm with “L blocks”

Certifications:Compliant with standard IEC 439-1Ω Flat was tested in laboratory CERTIFIED ACAE-LOVAG as per standard IEC 439-1

Page 9: Busbar Supports Universal-Compact-Flat

27

Bar s

uppo

rts

Ω FLAT

The Ω FLAT bar support is a UNIVERSAL, QUICK and COMPETITIVE, solution for all flat supporting requirements, copper or aluminum bars.It is mainly made of two elements:1) supporting and fastening channel in extruded PVC2) set of blocks and screws to tighten the bar.

The Ω FLAT bar support can also be used as an anchoring system for flexible insulated bars (cf. page 8).

SUPPORT CHANNEL ANDFASTENING SCREWS- One single code for all configurations- Made in extruded PVC- Black color- Self-extinguishing UL94V0- 2 meter long- Working temperature up to 65°C- M6x25 six lobes screw to fasten the channel

to the panel board, to be used afterpunching the bottom guiding rail of thechannel

Reference Code Description

FLT-PR2000 2PVC channel 2 meters longFLT1000

INSULATING BLOCKS AND SCREWSIn 6/6 polyamide reinforced with 30% fiberglassBlack colorSelf-extinguishing UL 94V0- insulating "L" block (for adjustable space

between phases)- insulating "T" block (for minimum

space between bars = 20 mm)

Complete with fastening screws and insulatingnut cap- Hammer head screw to insert in channel

to fasten block- hexagonal nut to tighten block- insulating nut cap- M6x25 hexagonal screw to fasten channel- plastic cap to insulate the head screw

Example:to make a 3-pole + neutral bar support at MINIMUM distance between phases

Use: n° 1 PVC channel 2 m long to be cut at lenght requestedn° 3 "T" blocks with screws for intermediate fastening between bars of different phasesn° 2 "L" blocks with screws for terminal fastening of the two farthest bars

Select: PVC channels 2 m long FLT1000n° 1 kit of "L" blocks complete with screws FLT1005n° 1 kit of "T" blocks complete with screws FLT1010

Reference Code Description

FLT-BL-L

FLT-BL-T

1

1

Kit of 6 "L" blocks in 6/6 PAcomplete with screwsKit of 6 "T" blocks in 6/6 PAcomplete with screws

FLT1005

FLT1010

Bar thicknessin mm

max 14min 4

Bar width in mm

max 100min 20

Page 10: Busbar Supports Universal-Compact-Flat

28

Bar s

uppo

rts

Ω FLAT bar support (table of distances)

Distance between support depending on Icc (short-circuit current)Icc pk = Short-circuit current peak value of short duration, equal to 200 mseconds, expressed in kAmperesIcc rms = Efficient value of short-circuit current, duration equal to 1 second, expressed in kAmperes

NOTE: The first space between phases value refers to the use of the "T" block (air distance between two adjacent bars, equal to 20 mm).

The second space between phases value refers to the use back to back "L" blocks(air distance between two adjacent bars, equal to 40 mm).

Further values refer to the use of the "L" blocks only (2 per bar) spaced between each other.

For other distance between phase values, contact our technical office.

- values lower than 100 mm.

Icc kA pkIcc kA eff.1s

5325

30x5

40x5

50x5

60x5

80x5

100x5

BAR

CROS

S SE

CTIO

N

50240602907033580380100480120590

703308038090430100480120570140680

8039090425100475110530130625150730

90440100480110525120575140675160780

7435

50120601507017080190100240120290

701708019090220100245120295140340

8019590200100240110270130320150370

90220100225110265120290140345160390

8440

50-

601157013080150100190120230

701308015090170100190120230140265

8015090160100190110210130250150285

90170100180110210120230140265160305

11050

50-

60-

7010080105100110120130

70-

80-

90105100115120130140150

80-

90100100110110120130145150160

90100100110110120120130140155160185

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Icc kA pkIcc kA eff.1s

5325

30x10

40x10

50x10

60x10

80x10

100x10

BAR

CROS

S SE

CTIO

N

50240602907033580380100480120590

703308038090430100480120570140680

8039090425100475110530130625150730

90440100480110525120575140675160780

7435

50120601507017080190100240120290

701708019090220100245120290140340

8019590200100240110270130320150370

90220100225110265120290140345160390

8440

50-

601157013080150100190120230

701308015090170100190120230140265

8015090160100190110210130250150285

90170100180110210120225140265160305

11050

50-

60-

7010080100100110120130

70-

80-

90105100110120130140150

80-

90100100110110115130145150160

90100100110110120120130140155160185

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm

Space between phases in mmDistance between bar supports in mm