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TRIPLE OFFSET METAL SEATED PROCESS VALVES FOR SEVERE SERVICE Group Company

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Page 1: Butterfly Flu01 Omb 04 11

triple offset metal seatedprocess valves for severe service

Group Company

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The information provided herein is given in good faith.Fluicon Valves will not accept any liability resulting from the use or reliance upon this information.The content of this catalogue is protected by copyright, improper usage will be prosecuted by law.Fluicon Valves reserves the right to change the product designs and specifications without prior notice.

Fluicon Valves has been established in November 2010 in Cenate Sotto, Italy, as part of Elifin Group, Holding Company of OMB Valves and Calobri.

Its objective is to develop a new challenging product, the TRIPLE OFFSET METAL SEATED VALVE.The triple offset design was initially developed in the 70’s and since then this valve has replaced many others in several process applications.

Thanks to its triple offset geometry and metal to metal sealing this valve is suitable for very severe service and therefore its range of applications in the process industry is constantly growing.

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The Elifin Group is active in the production of valves for the hydrocarbon and petrochemical processing plants, oil & gas off-shore and on-shore production and transportation and the energy industry since 1973.

The aim of Elifin Group is to provide a whole range of valves and offer the market a high quality product designed for severe service.

OMB Valves, headquartered in Cenate Sotto, Italy, is a recognized manufacturer of ball valves and forged steel valves with manufacturing operations in Europe, Asia and Middle East supported by a worldwide distribution network.

Valve Specialists™

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TRIPLE OFFSET METAL SEATED PROCESS VALVES FOR SEVERE SERVICE

FEATURES & BENEFITS

The Triple offset quarter-turn design guarantees non-rubbing rotation and frictionless sealing

Thanks to the metal to metal seat the valve is inherently fire-safe to API 607

A resilient metal seal, solid or laminated, assures zero leakage in accordance to API 598 “resilient seated” and API 6D

Full bi-directional performance is ensured by torque seated design

Stellite® hard-faced integral seat is an optimal design for critical applications, extended service life and low maintenance

The option of body in forged material eliminates risks and defects typical of casting

Optimized disc design provides maximum flow capacity and flow curve suitable for throttling service

Triple blowout-proof stem, internally and externally retained in full compliance with API 609

Heavy-duty hardened bearings ensure high cycle service and long life

Particularly suitable for dirty applications thanks to the bearing protectors

Fugitive emission packing delivers low stem emissions in compliance to ISO15848 and API 622

Face-to-face to ISO 5752, ASME B16.10 and API 609 allows direct replacement of gate, high performance butterfly, plug and ball valves

Annular valve body matching pipe size is the most suitable valve design for containing pressure and withstanding hot piping loads

Stellite® is a registered trademark of Stoody Deloro Stellite, inc.

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The triple offset design has been developped in order to completely eliminate friction between the seat and the seal throughout the entire rotation.

The first offset is given by placing the stem behind the disc, achieving a continuous

contact between seat and seal.

The second offset is given by placing the stem centerline away from the pipe

centerline, achieving a “camming” action that drives the seal away from the seat

during the rotation, thus reducing the contact to the first few degrees of rotation.

Both the seat and the seal are then machined to match a conical profile with

an inclined angle, adding the third offset to the well-known double offset design.

The contact angle between seat and seal is carefully selected in order to avoid galling

while limiting the required seating torque.

Contact between seat and seal is made only in the fully closed position. The torque applied to seat the valve generates radial forces

that uniformly compress the metal seal ring. The seal ring is therefore energized and adjusts to perfectly match the seat, achieving bidirectional bubble-tight shutoff.

TRIPLE OFFSET CONCEPT

RESILIENT METAL SEAL

2nd

Offs

et

1st Offset

3rd Offset

VALVE CLOSING STRESSED SEAL

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MATERIALS OF CONSTRUCTION

Item Description Carbon Steel Body Stainless Steel Body Recommended Spare Part

10 Body ASTM A216 WCB ASTM A351 CF8M

11 Seat Stellite® 21 weld overlay Stellite® 21 weld overlay

12 Bottom flange ASTM A516 Gr. 60 ASTM A240 Gr. 316

13 Bottom Spiralwound gasket AISI 316 + graphite AISI 316 + graphite •

14 Bottom flange bolting AISI 304 AISI 304

15 Nameplate Stainless steel Stainless steel

20 Disc ASTM A216 WCB + ENP ASTM A351 CF8M

21 Laminated Seal Ring UNS S31803 + Graphite UNS S31803 + Graphite •

22 Seal spiralwound gasket AISI 316 + graphite AISI 316 + graphite •

23 Retainer flange ASTM A516 Gr. 60 + ENP ASTM A240 Gr. 316

24 Retainer flange bolting AISI 316 AISI 316

30 Stem ASTM A182 F6A A479 Gr. XM19

31 Disc key AISI 410 UNS S20910

32 Gear key AISI 410 AISI 410

33 Disc pin AISI 410 UNS S20910

34 Disc pin retainer AISI 316 AISI 316

40 Bearing AISI 316 hardened AISI 316 hardened

41 Bearing protector Graphite Graphite

42 Thrust bearing AISI 316 hardened AISI 316 hardened

43 Thrust bearing bolting AISI 316 AISI 316

44 Locking plate AISI 316 AISI 316

50 Packing Graphite Graphite •

51 Gland stud AISI 304 AISI 304

52 Gland nut AISI 304 AISI 304

53 Gland AISI 316 AISI 316

54 Gland flange ASTM A105 AISI 316

55 Spacer AISI 316 AISI 316

60 Bracket Carbon steel Carbon steel

61 Bracket stud bolt Alloy steel Alloy steel

62 Bracket nut Alloy steel Alloy steel

TYPICAL BILL OF MATERIALS

Please refer to page 8 and 9 for an exhaustive list of common materials of construction.

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21

10

33

41

40

13 12

34

33

20

55

2122

11

2324 SEAL DETAIL 71 50

70

53

545152

72

PACKING DETAIL

4243

71 THRUST BEARING44

Item Description Carbon Steel Body Stainless Steel Body Recommended Spare Part

21 Solid Seal Ring UNS S17400 UNS S20910 •

70 Lantern ring AISI 316 AISI 316

71 Plug AISI 316 AISI 316

72 Belleville springs Alloy steel Alloy steel

OPTIONS

32

6062

61

14

SECTIONAL DRAWING - BASIC CONFIGURATION

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COMMON BODY AND DISC MATERIALS

Material group Common Name Cast UNS Forging/Barstock UNS DIN Plate

Carbon Steel CS A216 WCB J03002 A105 K03504 1.0402 A516 Gr. 60

Low Temperature Carbon Steel LTCS A352 LCB J03003 A350 LF2 K03011 1.0508 A516 Gr. 70

Low Alloy Steel Chrome-Moly

A217 WC6 J12072 A182 F11 K11572 1.7335 A387 Gr. 11

A217 WC9 J21890 A182 F22 K21590 1.7380 -

A217 C5 J42045 A182 F5 K41545 1.7362 A387 Gr. 5

A217 C12 J82090 A182 F9 K90941 1.7386 -

A217 C12A J84090 A182 F91 K90901 1.4903 -

Stainless Steel

Austenitic steel

A351 CF8 J92600 A182 F304 S30400 1.4301 A240 Gr. 304

A351 CF3 J92500 A182 F304L S30403 1.4306 A240 Gr. 304L

A351 CF8M J92900 A182 F316 S31600 1.4401 A240 Gr. 316

A351 CF3M J92800 A182 F316L S31603 1.4404 A240 Gr. 316L

A351 CF8C J92710 A182 F347 S34700 1.4550 A240 Gr. 347

Alloy 20® A351 CN7M N08007 B462/B473 N08020 N08020 2.4660 B463 N08020

Duplex 2205 A890 Gr. 4A J92205 A182 F51 S31803 1.4462 A240 S31803

SAF® 2507 A890 Gr. 5A J93404 A182 F53 S32750 1.4469 A240 S32750

Zeron® 100 A890 Gr. 6A J93380 A182 F55 S32760 1.4501 A240 S32760

254 SMO A351 CK3MCuN J93254 A182 F44 S31254 1.4547 A240 S31254

Nickel-Copper Monel® 400 A494 M35-1 N24135 B564/B164 N04400 N04400 2.4365 B127 N04400

Nickel-Iron Alloys Incoloy® 825 A494 CU5MCuC B564/B425 N08825 N08825 2.4858 B424 N08825

Nickel SuperAlloyInconel® 625 A494 CW-6MC N26625 B564/B446 N06625 N06625 2.4856 B443 Gr. 1

Hastelloy® C-276 A494 CW-12MW N30002 B564/B574 N10276 N10276 2.4686 B575 N10276

Titanium Titanium Gr. 2 B367 C2 R50400 B381/B348 Gr.2 R50400 3.7035 B265 Gr. 2

Copper AlloyNi-Al-Brz B148 C95800 C95800 - - - -

Al-Brz B148 C95500 C95500 - - - -

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COMMON TRIM MATERIALS

COMMON INTERNAL BOLTING MATERIALS

Valve Body Trim boltingTemperature range

minimum °C maximum °C

Carbon Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -29° +425°

Low Temperature Carbon Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -46° +425°

Low Alloy Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -29° +450°

Low Alloy Steel + high temperature bonnet A453 Gr. 660 -29° +600°

Austenitic Stainless Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -50° +450°

Austenitic Stainless Steel + cryogenic bonnet A183 Gr. B8M / ISO3506 A4 / AISI 316 -196° +450°

Austenitic Stainless Steel + high temperature bonnet A453 Gr. 660 -50° +815°

Ni-Al-Brz B150 C63000 HR50 / Monel K500 -50° +250°

Other non-ferrous Same as trim material - -

Material group Common Name Forging/Barstock UNS DIN

Stainless Steel

Nitronic® 50 A479 Gr. XM19 S20910 1.4565

13Cr A182 F6A/A479 Gr. 410 S41000 1.4006

AISI 420 A276 Gr. 420 S42000 1.4021

AISI 430 A276 Gr. 430 S43000 1.4016

17-4PH® A705/A564 Gr. 630 S17400 1.4542

Alloy 20® B462/B473 N08020 N08020 2.4660

Duplex 2205 A182 F51 S31803 1.4462

SAF® 2507 A182 F53 S32750 1.4469

Zeron® 100 A182 F55 S32760 1.4501

254 SMO A182 F44 S31254 1.4547

Greek Ascoloy® A565 S41800 S41800 -

- A565 S42200 S42200 -

Nitronic® 60 A276 S21800 S21800 -

Alloy A-286 A638 Gr. 660 S66286 1.4980

Nickel-Copper Monel® K500 B865 N05500 N05500 2.4375

Nickel-Iron Alloys Incoloy® 825 B564/B425 N08825 N08825 2.4858

Nickel SuperAlloy

Inconel® 718 B637 N07718 N07718 2.4668

Inconel® 625 B564/B446 N06625 N06625 2.4856

Hastelloy® C-276 B564/B574 N10276 N10276 2.4686

Titanium Titanium Gr. 5 B381/B348 Gr.5 R56400 3.7165

Copper Alloy Ni-Al-Brz B150 C63000 HR50 C63000 -

ZERON® 100 is a registered trademark of RA Materials | MONEL®, INCOLOY and INCONEL® are registered trademarks of Special Metals CorporationHastelloy® is a registered trademark of Haynes International | Alloy 20® and Greek Ascoloy® are a registered trademarks of Carpenter Technology

Saf 2507® is a registered trademark of Sandvik Intellectual Property Ab | NITRONIC® is a registered trademark of Armco Inc | 17-4 PH® is a registered trademark of AK Steel

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APPLICABLE STANDARDS

Standard product range3” to 48” ANSI 150 to 900, others on request

Temperature range-196°C (-320°F) / +815°C (+1500°F)

Body styleWafer, Lugged, Double flanged and Butt-weld

Material of constructionCarbon, Alloy and Stainless steel, Duplex and Super duplex, 254SMO, Aluminium Bronze, Special alloys

Optional configuration•Cryogenicservice:extendedbonnettoprotectpacking,

full cryogenic testing

•Hightemperatureservice:extendedbonnettoprotectpacking

•Jacketedvalve:topreventcrystallizationofmedia

•Doubleblockandbleed:twovalvesinonebodyfordoubleisolationandintegralbleedfacility

DESIGNASME B16.34DIN 3840API 609MSS SP-68

END CONNECTIONSASME B16.5ASME B16.47DIN 2501ISO 7005ASME B16.25

FUGITIVE EMISSIONSTA-LUFT SHELL SPE 77-312 ISO 15848 API 622

MARKINGEN 12266 MSS-SP-25

FACE TO FACE API 609 MSS-SP-68 ISO 5752 ASME B16.10 EN 558

FIRE TESTAPI 607BS 6755

TESTING API 598 resilient seated API 6D ISO 5208 Rate A EN 12266 Rate A BS 6755 Rate A

QUALITYISO 9001PED 97/23/EC

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DOUBLE BLOCK & BLEED CONFIGURATION

EMISSION CONTROL OPTIONS

The concerns and restrictions about safety and environment have increased the demand for

valves that can guarantee positive isolation and verification of sealing integrity.

Fluicon double block & bleed valve has been designed to provide double isolation and integral

bleed facility in one single, compact body, thus drastically reducing size, weight and joints/bolting as opposed to the common

practice of connecting two isolation valves in series with a bleed valve located on a spool

piece between them.

This valve incorporates all the features and benefits of Fluicon triple offset metal seated valve.

Face-to-face dimension allows direct replacement of gate valves without pipe modification.

ARMA-SEAL 310™(on request)

This packing is used to comply with

ISO 15848 and Shell SPE 77-312

Fluicon offers a wide range of solutions to control fugitive emissions

Lantern packing(on request)

The lantern ring option provides a way to verify

proper operation of packing and a purge

port for flushing.

Live Loading Bolts Loaded Type

(on request)Two sets of Belleville springs keep gland flange pressure on

packing for long periods of time without

maintenance.

Graphite PackingTight control on stem and packing chamber

walls finishing and material purity and

density in the packing guarantee a leakproof

sealing to EPA requisitions.

PATENTED

Page 12: Butterfly Flu01 Omb 04 11

OVERALL DIMENSIONS - DOUBLE FLANGED

CLASS 150 CLASS 300

DN NPS

Dimension ISO 5752 col. 13 ASME B16.10

A B E-to-E Weight E-to-E Weight

80 238 127 114 26 203 28

3" 9.37 5.00 4.5 57 8 62

100 259 143 127 33 229 35

4" 10.20 5.63 5 73 9 77

150 295 168 140 47 267 49

6" 11.61 6.61 5.5 104 10.5 108

200 345 214 152 74 292 83

8" 13.58 8.43 6 163 11.5 183

250 385 243 165 101 330 121

10" 15.16 9.57 6.5 222 13 267

300 432 284 178 147 356 165

12" 17.01 11.18 7 324 14 363

350 468 310 190 188 381 207

14" 18.43 12.20 7.5 414 15 456

400 523 349 216 242 406 273

16" 20.59 13.74 8.5 533 16 601

450 559 386 222 301 432 341

18" 22.01 15.20 8.75 663 17 751

500 606 417 229 388 457 441

20" 23.86 16.42 9 855 18 971

600 677 494 267 572 508 646

24" 26.65 19.45 10.5 1260 20 1423

DN NPS

Dimension ISO 5752 col. 13 ASME B16.10

A B E-to-E Weight E-to-E Weight

80 238 127 114 27 282 31

3" 9.37 5.00 4.5 59 11.12 68

100 259 143 127 39 305 43

4" 10.20 5.63 5 86 12 95

150 317 190 140 69 403 78

6" 12.48 7.48 5.5 152 15.88 172

200 371 232 152 100 419 114

8" 14.61 9.13 6 220 16.5 251

250 414 264 165 138 457 158

10" 16.30 10.39 6.5 304 18 348

300 469 302 178 212 502 251

12" 18.46 11.89 7 467 19.75 553

350 516 334 190 308 762 369

14" 20.31 13.15 7.5 678 30 813

400 548 373 216 400 838 491

16" 21.57 14.69 8.5 881 33 1081

450 602 412 222 521 914 657

18" 23.70 16.22 8.75 1148 36 1447

500 644 451 229 601 991 527

20" 25.35 17.76 9 1324 39 1161

600 765 521 267 944 1143 1149

24" 30.12 20.51 10.5 2079 45 2531

AB

E-to-E

E-to-E dimensions: according to ISO 5752 or ASME B16.10

Body drilling: according to ASME B16.5

Dimensions: mm/inches

Weights: kg/lbs

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OVERALL DIMENSIONS - DOUBLE FLANGED

CLASS 600 CLASS 900

DN NPS

ISO 5752 col. 14

A B E-to-E Weight

80 238 133 180 36

3" 9.37 5.24 7.09 79

100 299 179 190 64

4" 11.77 7.05 7.47 141

150 368 228 210 124

6" 14.49 8.98 8.28 273

200 414 261 230 197

8" 16.30 10.28 9.06 434

250 481 309 250 365

10" 18.94 12.17 9.84 804

300 520 347 270 424

12" 20.47 13.66 10.62 934

350 583 385 290 514

14" 22.95 15.16 11.41 1132

400 622 427 310 781

16" 24.49 16.81 12.22 1720

450 659 468 330 861

18" 25.94 18.43 13 1896

500 798 523 350 1204

20" 31.42 20.59 13.78 2652

600 893 617 390 1583

24" 35.16 24.29 15.34 3487

DN NPS

ISO 5752 col. 8

A B E-to-E Weight

150 394 247 225 180

6" 15.51 9.72 8.84 396

200 501 297 275 332

8" 19.72 11.69 10.81 731

250 528 355 325 441

10" 20.79 13.98 12.78 971

300 695 440 375 707

12" 27.36 17.32 14.75 1557

350 665 426 425 858

14" 26.18 16.77 16.72 1890

400 758 474 475 1116

16" 29.84 18.66 18.69 2458

450 805 520 500 1489

18" 31.69 20.47 19.69 3280

500 875 570 575 1927

20" 34.45 22.44 22.62 4244

600 1007 649 674 3000

24" 39.65 25.55 26.56 6608

AB

E-to-E

E-to-E dimensions: according to ISO 5752

Body drilling: according to ASME B16.5

Dimensions: mm/inches

Weights: kg/lbs

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OVERALL DIMENSIONS - LUG

CLASS 150 CLASS 300

DN NPS

API 609

A B E-to-E Weight

80 238 127 48 21

3" 9.37 5.00 1.88 46

100 259 143 54 25

4" 10.20 5.63 2.12 55

150 295 168 57 31

6" 11.61 6.61 2.25 68

200 345 214 64 50

8" 13.58 8.43 2.5 110

250 385 243 71 71

10" 15.16 9.57 2.81 156

300 432 284 81 107

12" 17.01 11.18 3.19 236

350 468 310 92 143

14" 18.43 12.20 3.62 315

400 523 349 102 202

16" 20.59 13.74 4 445

450 559 386 114 270

18" 22.01 15.20 4.5 595

500 606 417 127 358

20" 23.86 16.42 5 789

600 677 494 154 534

24" 26.65 19.45 6.06 1176

DN NPS

API 609

A B E-to-E Weight

80 238 127 48 24

3" 9.37 5.00 1.88 53

100 259 143 54 27

4" 10.20 5.63 2.12 59

150 317 190 59 49

6" 12.48 7.48 2.31 108

200 371 232 73 74

8" 14.61 9.13 2.88 163

250 414 264 83 114

10" 16.30 10.39 3.25 251

300 469 302 92 168

12" 18.46 11.89 3.62 370

350 516 334 117 267

14" 20.31 13.15 4.62 588

400 548 373 133 352

16" 21.57 14.69 5.25 775

450 602 412 149 475

18" 23.70 16.22 5.88 1046

500 644 451 159 555

20" 25.35 17.76 6.25 1222

600 765 521 181 902

24" 30.12 20.51 7.12 1987

AB

E-to-E

E-to-E dimensions: according to API 609

Body drilling: according to ASME B16.5

Dimensions: mm/inches

Weights: kg/lbs

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OVERALL DIMENSIONS - WAFER

CLASS 150 CLASS 300

DN NPS

API 609

A B E-to-E Weight

80 238 127 48 20

3" 9.37 5.00 1.88 44

100 259 143 54 23

4" 10.20 5.63 2.12 51

150 295 168 57 28

6" 11.61 6.61 2.25 62

200 345 214 64 45

8" 13.58 8.43 2.5 99

250 385 243 71 65

10" 15.16 9.57 2.81 143

300 432 284 81 93

12" 17.01 11.18 3.19 205

350 468 310 92 123

14" 18.43 12.20 3.62 271

400 523 349 102 169

16" 20.59 13.74 4 372

450 559 386 114 248

18" 22.01 15.20 4.5 546

500 606 417 127 323

20" 23.86 16.42 5 711

600 677 494 154 477

24" 26.65 19.45 6.06 1051

DN NPS

API 609

A B E-to-E Weight

80 238 127 48 22

3" 9.37 5.00 1.88 48

100 259 143 54 24

4" 10.20 5.63 2.12 53

150 317 190 59 42

6" 12.48 7.48 2.31 93

200 371 232 73 67

8" 14.61 9.13 2.88 148

250 414 264 83 108

10" 16.30 10.39 3.25 238

300 469 302 92 150

12" 18.46 11.89 3.62 330

350 516 334 117 221

14" 20.31 13.15 4.62 487

400 548 373 133 312

16" 21.57 14.69 5.25 687

450 602 412 149 382

18" 23.70 16.22 5.88 841

500 644 451 159 471

20" 25.35 17.76 6.25 1037

600 765 521 181 723

24" 30.12 20.51 7.12 1593

AB

E-to-E

E-to-E dimensions: according to API 609

Body drilling: according to ASME B16.5

Dimensions: mm/inches

Weights: kg/lbs

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FLUICON VALVES s.r.l - Via Europa - 24069 Cenate Sotto (BG) - ItalyTel: +39 035 4256766 - Fax: +39 035 942638 - [email protected]

Local Agent:

AeroportoMalpensa

Aeroporto LinateMILANO

BERGAMO

A4

AeroportoOrio al Serio BRESCIA

A4

FLU

01/0

4.11

Group Company