butterfly flu01 omb 04 11
DESCRIPTION
butterfly catalogueTRANSCRIPT
triple offset metal seatedprocess valves for severe service
Group Company
The information provided herein is given in good faith.Fluicon Valves will not accept any liability resulting from the use or reliance upon this information.The content of this catalogue is protected by copyright, improper usage will be prosecuted by law.Fluicon Valves reserves the right to change the product designs and specifications without prior notice.
Fluicon Valves has been established in November 2010 in Cenate Sotto, Italy, as part of Elifin Group, Holding Company of OMB Valves and Calobri.
Its objective is to develop a new challenging product, the TRIPLE OFFSET METAL SEATED VALVE.The triple offset design was initially developed in the 70’s and since then this valve has replaced many others in several process applications.
Thanks to its triple offset geometry and metal to metal sealing this valve is suitable for very severe service and therefore its range of applications in the process industry is constantly growing.
The Elifin Group is active in the production of valves for the hydrocarbon and petrochemical processing plants, oil & gas off-shore and on-shore production and transportation and the energy industry since 1973.
The aim of Elifin Group is to provide a whole range of valves and offer the market a high quality product designed for severe service.
OMB Valves, headquartered in Cenate Sotto, Italy, is a recognized manufacturer of ball valves and forged steel valves with manufacturing operations in Europe, Asia and Middle East supported by a worldwide distribution network.
Valve Specialists™
TRIPLE OFFSET METAL SEATED PROCESS VALVES FOR SEVERE SERVICE
FEATURES & BENEFITS
The Triple offset quarter-turn design guarantees non-rubbing rotation and frictionless sealing
Thanks to the metal to metal seat the valve is inherently fire-safe to API 607
A resilient metal seal, solid or laminated, assures zero leakage in accordance to API 598 “resilient seated” and API 6D
Full bi-directional performance is ensured by torque seated design
Stellite® hard-faced integral seat is an optimal design for critical applications, extended service life and low maintenance
The option of body in forged material eliminates risks and defects typical of casting
Optimized disc design provides maximum flow capacity and flow curve suitable for throttling service
Triple blowout-proof stem, internally and externally retained in full compliance with API 609
Heavy-duty hardened bearings ensure high cycle service and long life
Particularly suitable for dirty applications thanks to the bearing protectors
Fugitive emission packing delivers low stem emissions in compliance to ISO15848 and API 622
Face-to-face to ISO 5752, ASME B16.10 and API 609 allows direct replacement of gate, high performance butterfly, plug and ball valves
Annular valve body matching pipe size is the most suitable valve design for containing pressure and withstanding hot piping loads
Stellite® is a registered trademark of Stoody Deloro Stellite, inc.
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The triple offset design has been developped in order to completely eliminate friction between the seat and the seal throughout the entire rotation.
The first offset is given by placing the stem behind the disc, achieving a continuous
contact between seat and seal.
The second offset is given by placing the stem centerline away from the pipe
centerline, achieving a “camming” action that drives the seal away from the seat
during the rotation, thus reducing the contact to the first few degrees of rotation.
Both the seat and the seal are then machined to match a conical profile with
an inclined angle, adding the third offset to the well-known double offset design.
The contact angle between seat and seal is carefully selected in order to avoid galling
while limiting the required seating torque.
Contact between seat and seal is made only in the fully closed position. The torque applied to seat the valve generates radial forces
that uniformly compress the metal seal ring. The seal ring is therefore energized and adjusts to perfectly match the seat, achieving bidirectional bubble-tight shutoff.
TRIPLE OFFSET CONCEPT
RESILIENT METAL SEAL
2nd
Offs
et
1st Offset
3rd Offset
VALVE CLOSING STRESSED SEAL
MATERIALS OF CONSTRUCTION
Item Description Carbon Steel Body Stainless Steel Body Recommended Spare Part
10 Body ASTM A216 WCB ASTM A351 CF8M
11 Seat Stellite® 21 weld overlay Stellite® 21 weld overlay
12 Bottom flange ASTM A516 Gr. 60 ASTM A240 Gr. 316
13 Bottom Spiralwound gasket AISI 316 + graphite AISI 316 + graphite •
14 Bottom flange bolting AISI 304 AISI 304
15 Nameplate Stainless steel Stainless steel
20 Disc ASTM A216 WCB + ENP ASTM A351 CF8M
21 Laminated Seal Ring UNS S31803 + Graphite UNS S31803 + Graphite •
22 Seal spiralwound gasket AISI 316 + graphite AISI 316 + graphite •
23 Retainer flange ASTM A516 Gr. 60 + ENP ASTM A240 Gr. 316
24 Retainer flange bolting AISI 316 AISI 316
30 Stem ASTM A182 F6A A479 Gr. XM19
31 Disc key AISI 410 UNS S20910
32 Gear key AISI 410 AISI 410
33 Disc pin AISI 410 UNS S20910
34 Disc pin retainer AISI 316 AISI 316
40 Bearing AISI 316 hardened AISI 316 hardened
41 Bearing protector Graphite Graphite
42 Thrust bearing AISI 316 hardened AISI 316 hardened
43 Thrust bearing bolting AISI 316 AISI 316
44 Locking plate AISI 316 AISI 316
50 Packing Graphite Graphite •
51 Gland stud AISI 304 AISI 304
52 Gland nut AISI 304 AISI 304
53 Gland AISI 316 AISI 316
54 Gland flange ASTM A105 AISI 316
55 Spacer AISI 316 AISI 316
60 Bracket Carbon steel Carbon steel
61 Bracket stud bolt Alloy steel Alloy steel
62 Bracket nut Alloy steel Alloy steel
TYPICAL BILL OF MATERIALS
Please refer to page 8 and 9 for an exhaustive list of common materials of construction.
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10
33
41
40
13 12
34
33
20
55
2122
11
2324 SEAL DETAIL 71 50
70
53
545152
72
PACKING DETAIL
4243
71 THRUST BEARING44
Item Description Carbon Steel Body Stainless Steel Body Recommended Spare Part
21 Solid Seal Ring UNS S17400 UNS S20910 •
70 Lantern ring AISI 316 AISI 316
71 Plug AISI 316 AISI 316
72 Belleville springs Alloy steel Alloy steel
OPTIONS
32
6062
61
14
SECTIONAL DRAWING - BASIC CONFIGURATION
COMMON BODY AND DISC MATERIALS
Material group Common Name Cast UNS Forging/Barstock UNS DIN Plate
Carbon Steel CS A216 WCB J03002 A105 K03504 1.0402 A516 Gr. 60
Low Temperature Carbon Steel LTCS A352 LCB J03003 A350 LF2 K03011 1.0508 A516 Gr. 70
Low Alloy Steel Chrome-Moly
A217 WC6 J12072 A182 F11 K11572 1.7335 A387 Gr. 11
A217 WC9 J21890 A182 F22 K21590 1.7380 -
A217 C5 J42045 A182 F5 K41545 1.7362 A387 Gr. 5
A217 C12 J82090 A182 F9 K90941 1.7386 -
A217 C12A J84090 A182 F91 K90901 1.4903 -
Stainless Steel
Austenitic steel
A351 CF8 J92600 A182 F304 S30400 1.4301 A240 Gr. 304
A351 CF3 J92500 A182 F304L S30403 1.4306 A240 Gr. 304L
A351 CF8M J92900 A182 F316 S31600 1.4401 A240 Gr. 316
A351 CF3M J92800 A182 F316L S31603 1.4404 A240 Gr. 316L
A351 CF8C J92710 A182 F347 S34700 1.4550 A240 Gr. 347
Alloy 20® A351 CN7M N08007 B462/B473 N08020 N08020 2.4660 B463 N08020
Duplex 2205 A890 Gr. 4A J92205 A182 F51 S31803 1.4462 A240 S31803
SAF® 2507 A890 Gr. 5A J93404 A182 F53 S32750 1.4469 A240 S32750
Zeron® 100 A890 Gr. 6A J93380 A182 F55 S32760 1.4501 A240 S32760
254 SMO A351 CK3MCuN J93254 A182 F44 S31254 1.4547 A240 S31254
Nickel-Copper Monel® 400 A494 M35-1 N24135 B564/B164 N04400 N04400 2.4365 B127 N04400
Nickel-Iron Alloys Incoloy® 825 A494 CU5MCuC B564/B425 N08825 N08825 2.4858 B424 N08825
Nickel SuperAlloyInconel® 625 A494 CW-6MC N26625 B564/B446 N06625 N06625 2.4856 B443 Gr. 1
Hastelloy® C-276 A494 CW-12MW N30002 B564/B574 N10276 N10276 2.4686 B575 N10276
Titanium Titanium Gr. 2 B367 C2 R50400 B381/B348 Gr.2 R50400 3.7035 B265 Gr. 2
Copper AlloyNi-Al-Brz B148 C95800 C95800 - - - -
Al-Brz B148 C95500 C95500 - - - -
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COMMON TRIM MATERIALS
COMMON INTERNAL BOLTING MATERIALS
Valve Body Trim boltingTemperature range
minimum °C maximum °C
Carbon Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -29° +425°
Low Temperature Carbon Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -46° +425°
Low Alloy Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -29° +450°
Low Alloy Steel + high temperature bonnet A453 Gr. 660 -29° +600°
Austenitic Stainless Steel A183 Gr. B8M / ISO3506 A4 / AISI 316 -50° +450°
Austenitic Stainless Steel + cryogenic bonnet A183 Gr. B8M / ISO3506 A4 / AISI 316 -196° +450°
Austenitic Stainless Steel + high temperature bonnet A453 Gr. 660 -50° +815°
Ni-Al-Brz B150 C63000 HR50 / Monel K500 -50° +250°
Other non-ferrous Same as trim material - -
Material group Common Name Forging/Barstock UNS DIN
Stainless Steel
Nitronic® 50 A479 Gr. XM19 S20910 1.4565
13Cr A182 F6A/A479 Gr. 410 S41000 1.4006
AISI 420 A276 Gr. 420 S42000 1.4021
AISI 430 A276 Gr. 430 S43000 1.4016
17-4PH® A705/A564 Gr. 630 S17400 1.4542
Alloy 20® B462/B473 N08020 N08020 2.4660
Duplex 2205 A182 F51 S31803 1.4462
SAF® 2507 A182 F53 S32750 1.4469
Zeron® 100 A182 F55 S32760 1.4501
254 SMO A182 F44 S31254 1.4547
Greek Ascoloy® A565 S41800 S41800 -
- A565 S42200 S42200 -
Nitronic® 60 A276 S21800 S21800 -
Alloy A-286 A638 Gr. 660 S66286 1.4980
Nickel-Copper Monel® K500 B865 N05500 N05500 2.4375
Nickel-Iron Alloys Incoloy® 825 B564/B425 N08825 N08825 2.4858
Nickel SuperAlloy
Inconel® 718 B637 N07718 N07718 2.4668
Inconel® 625 B564/B446 N06625 N06625 2.4856
Hastelloy® C-276 B564/B574 N10276 N10276 2.4686
Titanium Titanium Gr. 5 B381/B348 Gr.5 R56400 3.7165
Copper Alloy Ni-Al-Brz B150 C63000 HR50 C63000 -
ZERON® 100 is a registered trademark of RA Materials | MONEL®, INCOLOY and INCONEL® are registered trademarks of Special Metals CorporationHastelloy® is a registered trademark of Haynes International | Alloy 20® and Greek Ascoloy® are a registered trademarks of Carpenter Technology
Saf 2507® is a registered trademark of Sandvik Intellectual Property Ab | NITRONIC® is a registered trademark of Armco Inc | 17-4 PH® is a registered trademark of AK Steel
APPLICABLE STANDARDS
Standard product range3” to 48” ANSI 150 to 900, others on request
Temperature range-196°C (-320°F) / +815°C (+1500°F)
Body styleWafer, Lugged, Double flanged and Butt-weld
Material of constructionCarbon, Alloy and Stainless steel, Duplex and Super duplex, 254SMO, Aluminium Bronze, Special alloys
Optional configuration•Cryogenicservice:extendedbonnettoprotectpacking,
full cryogenic testing
•Hightemperatureservice:extendedbonnettoprotectpacking
•Jacketedvalve:topreventcrystallizationofmedia
•Doubleblockandbleed:twovalvesinonebodyfordoubleisolationandintegralbleedfacility
DESIGNASME B16.34DIN 3840API 609MSS SP-68
END CONNECTIONSASME B16.5ASME B16.47DIN 2501ISO 7005ASME B16.25
FUGITIVE EMISSIONSTA-LUFT SHELL SPE 77-312 ISO 15848 API 622
MARKINGEN 12266 MSS-SP-25
FACE TO FACE API 609 MSS-SP-68 ISO 5752 ASME B16.10 EN 558
FIRE TESTAPI 607BS 6755
TESTING API 598 resilient seated API 6D ISO 5208 Rate A EN 12266 Rate A BS 6755 Rate A
QUALITYISO 9001PED 97/23/EC
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DOUBLE BLOCK & BLEED CONFIGURATION
EMISSION CONTROL OPTIONS
The concerns and restrictions about safety and environment have increased the demand for
valves that can guarantee positive isolation and verification of sealing integrity.
Fluicon double block & bleed valve has been designed to provide double isolation and integral
bleed facility in one single, compact body, thus drastically reducing size, weight and joints/bolting as opposed to the common
practice of connecting two isolation valves in series with a bleed valve located on a spool
piece between them.
This valve incorporates all the features and benefits of Fluicon triple offset metal seated valve.
Face-to-face dimension allows direct replacement of gate valves without pipe modification.
ARMA-SEAL 310™(on request)
This packing is used to comply with
ISO 15848 and Shell SPE 77-312
Fluicon offers a wide range of solutions to control fugitive emissions
Lantern packing(on request)
The lantern ring option provides a way to verify
proper operation of packing and a purge
port for flushing.
Live Loading Bolts Loaded Type
(on request)Two sets of Belleville springs keep gland flange pressure on
packing for long periods of time without
maintenance.
Graphite PackingTight control on stem and packing chamber
walls finishing and material purity and
density in the packing guarantee a leakproof
sealing to EPA requisitions.
PATENTED
OVERALL DIMENSIONS - DOUBLE FLANGED
CLASS 150 CLASS 300
DN NPS
Dimension ISO 5752 col. 13 ASME B16.10
A B E-to-E Weight E-to-E Weight
80 238 127 114 26 203 28
3" 9.37 5.00 4.5 57 8 62
100 259 143 127 33 229 35
4" 10.20 5.63 5 73 9 77
150 295 168 140 47 267 49
6" 11.61 6.61 5.5 104 10.5 108
200 345 214 152 74 292 83
8" 13.58 8.43 6 163 11.5 183
250 385 243 165 101 330 121
10" 15.16 9.57 6.5 222 13 267
300 432 284 178 147 356 165
12" 17.01 11.18 7 324 14 363
350 468 310 190 188 381 207
14" 18.43 12.20 7.5 414 15 456
400 523 349 216 242 406 273
16" 20.59 13.74 8.5 533 16 601
450 559 386 222 301 432 341
18" 22.01 15.20 8.75 663 17 751
500 606 417 229 388 457 441
20" 23.86 16.42 9 855 18 971
600 677 494 267 572 508 646
24" 26.65 19.45 10.5 1260 20 1423
DN NPS
Dimension ISO 5752 col. 13 ASME B16.10
A B E-to-E Weight E-to-E Weight
80 238 127 114 27 282 31
3" 9.37 5.00 4.5 59 11.12 68
100 259 143 127 39 305 43
4" 10.20 5.63 5 86 12 95
150 317 190 140 69 403 78
6" 12.48 7.48 5.5 152 15.88 172
200 371 232 152 100 419 114
8" 14.61 9.13 6 220 16.5 251
250 414 264 165 138 457 158
10" 16.30 10.39 6.5 304 18 348
300 469 302 178 212 502 251
12" 18.46 11.89 7 467 19.75 553
350 516 334 190 308 762 369
14" 20.31 13.15 7.5 678 30 813
400 548 373 216 400 838 491
16" 21.57 14.69 8.5 881 33 1081
450 602 412 222 521 914 657
18" 23.70 16.22 8.75 1148 36 1447
500 644 451 229 601 991 527
20" 25.35 17.76 9 1324 39 1161
600 765 521 267 944 1143 1149
24" 30.12 20.51 10.5 2079 45 2531
AB
E-to-E
E-to-E dimensions: according to ISO 5752 or ASME B16.10
Body drilling: according to ASME B16.5
Dimensions: mm/inches
Weights: kg/lbs
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OVERALL DIMENSIONS - DOUBLE FLANGED
CLASS 600 CLASS 900
DN NPS
ISO 5752 col. 14
A B E-to-E Weight
80 238 133 180 36
3" 9.37 5.24 7.09 79
100 299 179 190 64
4" 11.77 7.05 7.47 141
150 368 228 210 124
6" 14.49 8.98 8.28 273
200 414 261 230 197
8" 16.30 10.28 9.06 434
250 481 309 250 365
10" 18.94 12.17 9.84 804
300 520 347 270 424
12" 20.47 13.66 10.62 934
350 583 385 290 514
14" 22.95 15.16 11.41 1132
400 622 427 310 781
16" 24.49 16.81 12.22 1720
450 659 468 330 861
18" 25.94 18.43 13 1896
500 798 523 350 1204
20" 31.42 20.59 13.78 2652
600 893 617 390 1583
24" 35.16 24.29 15.34 3487
DN NPS
ISO 5752 col. 8
A B E-to-E Weight
150 394 247 225 180
6" 15.51 9.72 8.84 396
200 501 297 275 332
8" 19.72 11.69 10.81 731
250 528 355 325 441
10" 20.79 13.98 12.78 971
300 695 440 375 707
12" 27.36 17.32 14.75 1557
350 665 426 425 858
14" 26.18 16.77 16.72 1890
400 758 474 475 1116
16" 29.84 18.66 18.69 2458
450 805 520 500 1489
18" 31.69 20.47 19.69 3280
500 875 570 575 1927
20" 34.45 22.44 22.62 4244
600 1007 649 674 3000
24" 39.65 25.55 26.56 6608
AB
E-to-E
E-to-E dimensions: according to ISO 5752
Body drilling: according to ASME B16.5
Dimensions: mm/inches
Weights: kg/lbs
OVERALL DIMENSIONS - LUG
CLASS 150 CLASS 300
DN NPS
API 609
A B E-to-E Weight
80 238 127 48 21
3" 9.37 5.00 1.88 46
100 259 143 54 25
4" 10.20 5.63 2.12 55
150 295 168 57 31
6" 11.61 6.61 2.25 68
200 345 214 64 50
8" 13.58 8.43 2.5 110
250 385 243 71 71
10" 15.16 9.57 2.81 156
300 432 284 81 107
12" 17.01 11.18 3.19 236
350 468 310 92 143
14" 18.43 12.20 3.62 315
400 523 349 102 202
16" 20.59 13.74 4 445
450 559 386 114 270
18" 22.01 15.20 4.5 595
500 606 417 127 358
20" 23.86 16.42 5 789
600 677 494 154 534
24" 26.65 19.45 6.06 1176
DN NPS
API 609
A B E-to-E Weight
80 238 127 48 24
3" 9.37 5.00 1.88 53
100 259 143 54 27
4" 10.20 5.63 2.12 59
150 317 190 59 49
6" 12.48 7.48 2.31 108
200 371 232 73 74
8" 14.61 9.13 2.88 163
250 414 264 83 114
10" 16.30 10.39 3.25 251
300 469 302 92 168
12" 18.46 11.89 3.62 370
350 516 334 117 267
14" 20.31 13.15 4.62 588
400 548 373 133 352
16" 21.57 14.69 5.25 775
450 602 412 149 475
18" 23.70 16.22 5.88 1046
500 644 451 159 555
20" 25.35 17.76 6.25 1222
600 765 521 181 902
24" 30.12 20.51 7.12 1987
AB
E-to-E
E-to-E dimensions: according to API 609
Body drilling: according to ASME B16.5
Dimensions: mm/inches
Weights: kg/lbs
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OVERALL DIMENSIONS - WAFER
CLASS 150 CLASS 300
DN NPS
API 609
A B E-to-E Weight
80 238 127 48 20
3" 9.37 5.00 1.88 44
100 259 143 54 23
4" 10.20 5.63 2.12 51
150 295 168 57 28
6" 11.61 6.61 2.25 62
200 345 214 64 45
8" 13.58 8.43 2.5 99
250 385 243 71 65
10" 15.16 9.57 2.81 143
300 432 284 81 93
12" 17.01 11.18 3.19 205
350 468 310 92 123
14" 18.43 12.20 3.62 271
400 523 349 102 169
16" 20.59 13.74 4 372
450 559 386 114 248
18" 22.01 15.20 4.5 546
500 606 417 127 323
20" 23.86 16.42 5 711
600 677 494 154 477
24" 26.65 19.45 6.06 1051
DN NPS
API 609
A B E-to-E Weight
80 238 127 48 22
3" 9.37 5.00 1.88 48
100 259 143 54 24
4" 10.20 5.63 2.12 53
150 317 190 59 42
6" 12.48 7.48 2.31 93
200 371 232 73 67
8" 14.61 9.13 2.88 148
250 414 264 83 108
10" 16.30 10.39 3.25 238
300 469 302 92 150
12" 18.46 11.89 3.62 330
350 516 334 117 221
14" 20.31 13.15 4.62 487
400 548 373 133 312
16" 21.57 14.69 5.25 687
450 602 412 149 382
18" 23.70 16.22 5.88 841
500 644 451 159 471
20" 25.35 17.76 6.25 1037
600 765 521 181 723
24" 30.12 20.51 7.12 1593
AB
E-to-E
E-to-E dimensions: according to API 609
Body drilling: according to ASME B16.5
Dimensions: mm/inches
Weights: kg/lbs
FLUICON VALVES s.r.l - Via Europa - 24069 Cenate Sotto (BG) - ItalyTel: +39 035 4256766 - Fax: +39 035 942638 - [email protected]
Local Agent:
AeroportoMalpensa
Aeroporto LinateMILANO
BERGAMO
A4
AeroportoOrio al Serio BRESCIA
A4
FLU
01/0
4.11
Group Company