SMOKING MACHINE W15 DDR REVIEW

By:Chris BoiseEric CawleyMatt Cross

Megan Guarnieri-ClearyJose Paredes

Gideon Oladunjoye

12-10-13 Team 14054 1

Agenda Model Update Chimney Movement Actuator Precision Cart Selection Tubing Selection Particle Deposition Computer Update VI Modification Pump Comparison Pump Characteristics EcoFlo Mainstream Feedback Loop Ventilation Impinger

IR Sensors Electrical System Schematic Dual H-Bridge Thermocouple Conditioning Ignition Coil Lighting Fixture Industry Comparison BOM Risk Assessment Test Plan MSD II Review Follow Up Team Schedule Remaining Items

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MODEL UPDATE Incorporation of electronic cigarettes

3 modular design components Lung Cast Cambridge Filter 2nd Impinger

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CHIMNEY/IMPINGER MOVEMENT 10” stroke mini track actuator Mounting bracket and clamps required

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ACTUATOR PRECISION 2 actuators in design

Controlled by rotating a power screw Built in limit switches (hard) 1” - 2” per second Reverse polarity for travel direction 0” - .250” stopping range Limit - time increment of LabVIEW

Delay time of about 4 seconds

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CART SELECTION Rubbermaid: RCP4520-88BEI

$159.96 L= 36” W= 24” H= 33” Distance Between shelves= 28” Max weight- 500lb

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TUBING SELECTIONType Flexibilit

y(in)

Hardness

Color Connection

Type

Methanol

Resistant

Cost (per foot)

Tygon PVC 1 Soft Clear Barbed Yes $1.50

Chemical resistant PVC 1.5 Soft Clear Barbed Yes $0.34

Rigid Polypropylene 1.25 Hard Semi-

clearPush-to-connect Yes $0.64

Crack resistant

Polyethylene 2 Hard Semi-

clearPush-to-connect Yes $0.20

Perfluoroalkoxy

(PFA)1 Hard Clear Push-to-

connect Yes $8.48 Best tubing choice?

All tubing is 3/8 OD, 1/4 ID

12-10-13 Team 14054 7

Particle Deposition

Sedimentation Particles settle due to gravity

Diffusion Deposition due to random particle movement

Impaction Deposition due to particle collisions with walls or

objects Neglected impaction

Straight tubing

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Particle Deposition Assumptions

Incompressible flow Sea level with standard atmosphere Continuous fluid Particles are modeled as spheres Constant and uniform velocity 2-dimensional analysis Ideal flow Constant properties

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Particle Deposition

 

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Particle Deposition

   

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Particle Deposition

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Particle Deposition

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Particle Deposition

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Particle Deposition

0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.160.00E+00

5.00E-05

1.00E-04

1.50E-04

2.00E-04

2.50E-04

3.00E-04

3.50E-04

4.00E-04

4.50E-04

5.00E-04

Diffusion - Size 1.0 µm

Velocity (m/s)

Δ (

Dim

ensi

on

less

)

12-10-13 Team 14054 15

Particle Deposition

Sedimentation When ε = 0.01

2 % of particles have settled

Between 0-1µm Highest ε = 0.009

Negligible deposition due to sedimentation

Diffusion When Δ = 0.0001

2 % of particles have settled

Our results are all below 4.0E-5

Negligible deposition due to diffusion

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COMPUTERType Operating

SystemLabVIEW Version

Processor(GHz)

RAM(GB)

Current Windows XP SP2

8.5 2.52 Pentium 4

.512

Ideal Windows 8 2013 Core 2 Duo 2

Used Windows 7 2009 2.4 Core 2 Duo

2

Our Model Windows 7 2013 Core 2 Duo AMD

4

Computer Found by ME department Well Suited to run latest version of LabVIEW Windows 7, 256 MB RAM, 382 MB of disk space FREE!!!

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VI MODIFICATION

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VI MODIFICATION

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VI MODIFICATION

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VI MODIFICATION

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Mechanics of Piston Vs. Worm Screw Pump

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Piston Vs. Worm Screw Pump• ISO standard.

• Servo controlled.

• Creates a smoother puffing profile.

• Sinusoidal puffing profile with constant motor speed.

• DC step motor controlled.

• Theoretically more accurate puffing profile.

• Steady state puffing profile with constant motor speed.

Servo Vs. Step Motor

12-10-13 Team 14054 24

Cost of Servo Motors

• “A typical Techno servo gantry system sells for about $2,700 more than a stepper system.”

• “[servo motors] tend to be10% to 30% more expensive than similar stepper systems. Brushless servo motor systems tend to be 50% to 100% more.”

http://www.techno-isel.com/Tic/H834/PDF/H834P041.pdf

Browsing online cost range: $250-$5,000.

Pump

Talked with Dr. Kempski Devised a simple test to determine Restricting Parameters

for dynamic response A measured mass simulates required force to move

syringe Used to determine time constant response

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Pump

Sum of forces

Standard form

Vss ; Impedance

Time Constant

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Pump

Vss found to be 0.00559 m/s

Measured distance off syringe

Time constant Eqn.

F – Fsystem is the same as ‘mg’ from the test

‘m’ measured to be 0.4137 kg

12-10-13 Team 14054 28

Pump

Time constant Eqn.

Evaluating through, need to estimate carriage weight ‘m’

Estimated 0.3 kg Time constant is

0.000413 sec Under worst case of m=1 kg,

τ = 0.00137 sec

12-10-13 Team 14054 29

Pump Pump specs (NE OEM 570)

Able to reach 45 mL/s Valid for normal cigarettes Matched sent flow rates

Unable to test dynamic response (time too reach) flow rates Looking at E-cig’s

Need to reach ~120 mL/s Pump DOES NOT MEET REQUIREMENT

12-10-13 Team 14054 30

Resolution of NE-570 Syringe Pump• Syringe sizes: Up to 60 cc, 140 mL partially filled

• Motor steps per revolution: 200

• Microstepping: 1/8 to 1 depending on motor speed

• Motor to drive screw ratio: 60/15

• Drive screw pitch: 16 rev/in

• Advance per step: 3.96875 μm to 31.75 μm depending on motor speed

• Syringe diameter: ~37.5 mm

Volume per step: (31.75 μm)[1/1000 mm/μm]*pi*((37.5 mm)/2)^2= 35.07 μL/step = 0.03507 mL/step

  

EcoFlo

• Machines have Wifi and Bluetooth to connect to

• Machines can not replace sidestream centrifugal pumps because the flow rate is too high

• EcoFlo• 5 – 100 CFM in 1 CFM increments

• Replace side stream pump• Only need 3 L/min = 0.1 CFM

• Machine is too large to replace

• Syringe & centrifugal pump exhale into unit

• Machines can easily be used for ventilation

  

Hose Layout

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Home Screen

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Blower Status Screen

Note: EcoFlo has 2 blowers. This means that it can draw more air than it is supplying causing a negative pressure chamber. This way smoke does not leak out of chamber.

Sidestream Flow Control

Centrifugal pump controlled by flowmeter to 3 L/min.

Key Instruments FR4A40BVBN ($95):

• Range: 0.4-5 L/min

• Accuracy: ±3% of Full Scale = ±0.15 L/min

Smaller model available with ±0.25 L/min accuracy. ($75)

http://www.keyinstruments.com/standard-products/variable-area-flow-meters/4flo-rite-series-fr-acrylic-body-flowmeters

Mainstream Flow Feedback Loop

Using: P*V = n*R*TAssuming: ṁ1 = ṁ2

Q1 = Q2*[P2*T1/(P1*T2)]

IMPROVING VENTILATION

Vent: Current State Leaks Removal of all smoke Running during testing

12-10-13 Team 14054 38

IMPROVING VENTILATION

Vent: Proposed- Run pump exhaust tubing into the Eco-flo system Eco-flo system will be operation during testing Access doors

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IMPROVING VENTILATION

Cage: Current State- Lock in design between extruded aluminum and plastic with silicon

sealant No Gaskets Not Removable

12-10-13 Team 14054 40

IMPROVING VENTILATION

Cage: Proposed- Same lock in design Use foam gaskets Removable cage

12-10-13 Team 14054 41

Impinger• Impiger most likely filled with methanol for all tests

• Impinger may be surrounded by dry ice or liquid nitrogen to motivate particles to condense

• Cooling the impinger is not needed for vapor phase, e-cigs.

• Other cigarette studies have inserted “a small plug of quartz wool and soda lime glass balls filled to a depth of approximately 6cm. The impingers are held in a polystyrene box filled with sufficient dry-ice to cover the main body of the impinger.”

● Notable design challenge:○ If a liquid nitrogen bath is needed then a sufficient bath

container will be needed

IR Sensor Experiments

• Failed to get past IR sensors to work.

• Talked with multiple professors with no luck.Question for customer:

• Would you like to buy new IR sensors for the automatic termination of the cigarette at its butt or terminate the cigarette after a set number of puffs?

• Past IR sensors were bought for $175 but we would recommend researching more robust IR sensors.

http://www.eaton.com/Eaton/ProductsServices/Electrical/ProductsandServices/AutomationandControl/SensorsLimitSwitches/PhotoelectricSensors/index.htm

Updated System design

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Updated System design

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Updated System design

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Dual H-Bridge Motor Driver

Eliminates delay present in previous design.

Provides direction controls 1 driver for 2 actuators as

oppose to 4 relays for 2 actuators.

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Dual H-Bridge Motor Driver

Specifications Capable of driving 2

motors Delivering 2 amps per

motor 12 volts Uses the L298n driver

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Thermocouple Conditioning

Circuit specifications Reference Temperature

Compensation(using the ADT7320)

High Gain instrumentation amplifier(gain of 100)

12-10-13 Team 14054 49

Ignition Coil Characteristics

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Coil Warm Up

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Coil Cool Down

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Lighting fixture

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Lighting fixture

1

2

3

45

12-10-13 Team 14054 54

Lighting fixture

Components 1: Sliding base

Using existing piece from previous project 2: Acrylic Shim

Electrically separates components 1 & 4 from 3 Need to machine

3: Aluminum Stand/Riser Supports the from of the lighting coil Connected to positive lead Need to machine

4: Steel Body Cutting down a piece from the original unit Connected to negative lead

5: Lighting Coil12-10-13 Team 14054 55

Lighting fixture

12-10-13 Team 14054 56

 

Device:CH's CSM-SSM: Single Cigarette

Smoking MachineBorgwaldt KC’s

LX1VITROCELL’s

VC 1 P14054

Price: $17,500 $36,000 $54,000 $1,000

Pump: Piston Pump Syringe Pump Piston PumpSyringe Pump

Pump Controler: Servo Controlled DC Step MotorServo

ControlledDC Step

Motor

Dead Volume: Low Low Low Low

Footprint (m^2): 0.20 ~0.2 0.28 0.56

Very Modular: Yes No No Yes

Enclosed Environment: No No Yes Yes

Records a Smoker's Puffing Profile: No No Yes Yes

Industry Comparison

BOM UPDATE

Category Part Description Part NumberQuality/Size

(in)Manufacture

Cost

(Per

Unit

)

Quan

tity

Shipp

ing Co

st

Tota

l Cos

t (es

t)

Note

Owne

rAp

prov

al Where to Order

Sidestream Chimney Custom Pirex Glass 1CORESTA Specified

SidestreamCambridge Filter

Holder66290 S.S. 44mm 1

CORESTA Specified

Sidestream Impinger CustomOD- 40mm ID-

5mm Gap- 5mm

1CORESTA Specified

Data Collection

2nd Impinger CustomOD- 40mm ID-

5mm Gap- 5mm

1CORESTA Specified

MainstreamCigaretter

Holder66332

Dia- 4.5mm-5.49 mm

1CORESTA Specified

SidestreamGlassware

ClampsCustom

Used at The Glassware

Connections2

To Ensure The

Connection Between The

Glassware

Arista Laboratories1941

Reymet Road Richmond, Virginia 23237 Telephone 804.271.5572 Fax

804.271.5594

Arista Labs $600.00 $0.00 $600.00

12-10-13 Team 14054 58

BOM UPDATESidestream

Chimney Holder (clamp)

1

SidestreamImpinger Holder

(Clamp)1

Data Collection

Cambridge Filters

#01002/pack

Diameter 44.5mm Glass

Filter Thickness 2-

4mm

Performance Systematic

Inc.$83.00 1 $15.00 $98.00

CORESTA Specified(1250 filters per

pack)

Performance Systematix Inc.Mr. Bob Smith5569 33rd Street,

SEGrand Rapids, MI 49512 Phone:

616.949.9090Fax: 616.949.5154E-mail:

info@psix.com

Mainstream Lighter 7821610Proximity

BaseNAPA Auto

Parts$6.09 1 $0.00 $6.09 Car Lighter NAPA Store Rochester

Mainstream Syringe Pump NE-1000 60ccNew Era

Pump Systems, Inc

$750.00 1 $0.00 $750.00

High Speed with

programable step fuction

(able to match

profile)

New Era Pump Systems, Inc. 138

Toledo Street Farmingdale, NY 11735-6625 Phone: (631) 249-

1392Fax: (707) 248-2089

33758Opening-

45mmIndigo

Instruments$7.25 $0.00 $14.50

Vinyl Coated (found in

lab)

Indigo Instruments 169 Lexington Court, Unit IWaterloo, ON, N2J 4R9 Phone: (519) 746-4761

Fax: (519) 747-5636 http://www.indigo.co

m

12-10-13 Team 14054 59

BOM UPDATE

Sidestream Vacuum Pump 4176K1125.5" Hg

1.1 cfm .125 hp

$391.79 1 $8.00 $399.79 Feasibility

SidestreamTubing

(chimney/filter connection)

5733K81ID- 10mm

Tygon$5.38 1 $0.00 $5.38

Connect Chimney and

The Filter

Sidestream

Nylon Straight Barbed to Male NPT Threaded

Adapters

2429K16 8mm Into .25" $2.08 6 $0.00 $12.48

Enabling Good Tube-

Solenoid Valve

Connection

Sidestream90 Elbows, Tube

to Tube5779K26 3/8" to 3/8" $5.31 1 $0.00 $5.31

Push-to-connect

Sidestream/Mainstream

Tee Connector Push-to-Connect

5779K36Tubing: OD

3/8"$6.25 3 $0.00 $18.75

Directing Flow

Data Collection

S.S. Adapters, Tube to Male

Threaded Piep51495K118

Tubing: OD 3/8" Pipe: OD

1/2"$5.80 2 $0.00 $11.60

Cambridge Filter

Sidestream/Mainstream

Adapters, Tube to Male

Threaded Piep51055K19

Tubing: OD 3/8" Pipe: OD

1/2"$4.76 10 $0.00 $47.60

Push-to-connect

MainstreamRigid White

Polypropylene Tubing

5392K14 25' $0.62 25 $0.00 $15.50

FDA Approved

NSF-51 Approved

SidestreamTygon R-3603

Tubing5155T26 5' $1.30 5 $0.00 $6.50 Sidestream

Sidestream Tube Clamps 5574K12Clamp ID

Range, 8mm to 16mm

$8.66 1 $0.00 $8.66 Better Solid Connections at The Joints

Access Door

Access Door

Cage

Cage

Cage

Cage

Cage

Cage

Plenum

Plenum

Plenum

McMaster Carr

McMaster-CarrStreet Address200 New

Canton WayRobbinsville, NJ

08691E-Mail:nj.sales@mcmaste

r.comSales and Customer Service:(609) 689-3415(609) 259-8900

12-10-13 Team 14054 60

BOM UPDATE

Sidestream

Sidestream

Sidestream

Sidestream

Mainstream 5392K14 25' $0.62

Sidestream 5155T26 5' $1.30

Sidestream Tube Clamps 5574K12Clamp ID

Range, 8mm to 16mm

$8.66 1 $0.00 $8.66 Better Solid Connections at The Joints

Access DoorBarrel Slide

Bolts1441A33

2 1/8" x 1 9/16"

$2.52 1 $0.00 $8.66 Access Door

Lock

Access DoorSurface-Mount

Hinge1798A25 3" x 2 1/2" $5.68 2 $0.00 $8.66

Access Door Hinge

Cage

Fractional T-Slotted Framing System Square

Extrusion

47065T123 1" x 1" x 8' $26.38 3 $0.00 $79.14 Cage Framing

Cage

Fractional T-Slotted Framing System 5 Hole

Corner Connector

47065T177 1" x 1" $6.70 20 $0.00 $134.00 Cage Framing

Cage

Fractional T-Slotted Framing

System T-Nut W/Button Head

Cap Screw

47065T139 1" $1.85 8 $0.00 $14.80 4 pack

Cage

Fractional T-Slotted Framing

System Door Handle

47065T164 1" x 1" $6.40 2 $0.00 $12.80 Cage Handle

CageClear Cast

Acrylic Sheet8560K436 .25"x48"x45" $170.93 3 $0.00 $512.79 Cage Framing

CageMultipurpose

Silicone Sealant7545A472 10.1 oz $9.48 4 $0.00 $37.92

Cage Framing (Translucent)

PlenumClear Cast

Acrylic Sheet8560K321 1" x 6" x 6" $17.14 1 $0.00 $17.14

End Caps to Collection

Tubes

PlenumClear Cast

Acrylic Tube8486K331

ID- 1 1/4" OD- 1 1/2" L- 12"

$18.78 1 $0.00 $18.78 Collection

Tubes

Plenum

Enclosed Adjustable Draw Latch

w/catch,

1864A23 1.75"-2.375" $8.61 2 $0.00 $17.22 Zinc-Plated

Steel

McMaster Carr

McMaster-CarrStreet Address200 New

Canton WayRobbinsville, NJ

08691E-Mail:nj.sales@mcmaste

r.comSales and Customer Service:(609) 689-3415(609) 259-8900

12-10-13 Team 14054 61

BOM UPDATESidestream/Mainstream

Clippard Solenoid Valve

MME-2QDS-W012

1/4" NPT Direct Acting

2-Way Solenoid

Valve, 12 VDC

Clippard $19.70 3 $0.00 $59.10 Control Flow

Clippard Instrument Laboratory, Inc. - USA 7390 Colerain AvenueCincinnati, OH 45239Toll Free 1.888.787.6046Fax 1.513.521.4464 http://www.clippard.com

CageRubbermaid

CartRCP4520-

88BEI2 Shelve 36x

44x 33Rubbermaid $156.96 1 $0.00 $156.96

Find online, maybe a used one

Rubbermaid Wholesale 3980 Broadway Ste.

103-118 Boulder, Toll Free: 866-RBR-MAID (866-727-6243) CO

80304 Fax: 805-595-2030

http://www.rubbermaidwholesale.com

SidestreamSafety Filter

HolderSKU-501300

47mm Polyproylene

Holder

Sterlitech Corp.

$47.54 2 $7.83 $102.91

Provide protection to the solenoid

valve and the pump

Sidestream

Safety Filter HolderInlet

cap&Outer base O-ring

SKU-501202 SKU-501208

47mmSterlitech

Corp.$11.89 2 $7.83 $31.61

In order to enable an

inlet in the each safty

filter holder

Mainstream4” Mini Style

12V 15lbs Linear Actuator

FA-MS-15-12-4”

1 $61.99 1 $0.00 $61.99 Linear Lighter

Movement

Sidestream10'' Stroke Mini Track Actuator

FA-35-TR-10 10" Stroke $119.99 1 $0.00 $119.9935 lbs, built

in limit switches

Mainstream

Mounting Bracket for all Mini Actuators

(Pack of 2)

FA-MS MB4 1 $12.00 1 $0.00 $12.00 None

www.firgelliauto.comFirgelliauto

Sterlitech Corporation22027 70th

Avenue SKent, WA 98032-1911 USATel:

877-544-4420 or 1-253-437-0844Fax: 1-253-437-0845info@sterlitech.co

m

12-10-13 Team 14054 62

BOM UPDATEData

CollectionLung Cast NA NA

RIT MET Department

$1,400.00 1 $0.00 $1,400.00 Already have RIT MET Department

SidestreamOn/off Septum

Dual ValveUP4 On/Off

Analytical Specialties,

Inc.$3.52 1 $0.00 $3.52

Control the flow of

sidestream pump in-

conjuction-with flow

meter

Analytical Specialties, Inc.734 Ridge Dr.,

P.O.Box 302, Elburn, IL 60134Phone: 630-578-

6731 Fax: 630-578-6947Email:

Sales@analyticalspecialties.comNote: Requires a min order of $150.00

Sidestream/Mainstream

ValvesMME-2QDS-

W012

1/4" NPT Direct Acting

2-Way Solenoid

Valve, 12 VDC

Clippard $19.70 4 $0.00 $78.80

Flow Control to clear dead volume, flow

control on the syringe

pump

http://www.clippard.com/part/MME-2QDS-

W012

MainstreamIR Temperature

SensorsOS136-1 MV-

F18-202C Temp Omega $175.00 1 $0.00 $175.00

Tells when the cigarette

is done smoking

Omega http://www.omega.com/pptst/OS136.html

Data Collection

47 mm S.S. In-Line Fliter

2220Mainstream Collection

Pall $565.78 1 $0.00 $565.78 1 of 3

collection method

http://www.pall.com/main/laboratory/product.page?id=201201041

05040

Electrical20A Solid State Relay, 5V Input

17288 RL 20A, 5V $9.95 10 $0.00 $99.50 LabVIEW

controlled

Electrical12V Power

Supply, 40A16751 PS 40A, 12V $120.00 1 $0.00 $120.00

Main Power Supply

ElectricalTerminal Strips,

8 Terminals Each

15626 TB None $7.90 2 $0.00 $15.80 Run From

Main Power Supply

Electrical5/24V power

Supply16797 PS 24V $24.95 1 $0.00 $24.95

Run From Main Power

Supply Electrical Relay 54048624 None $12.95 1 $0.00 $12.95 Actuator Electrical Relay Socket PTF083A-E None $5.06 1 $0.00 $5.06

Electrical12 V Actuator

RelayMK2PN-S-

DC12 12V, DC $13.46 1 $0.00 $13.46

MPJA

http://www.mpja.com Marlin P. Jones &

Assoc, Inc.8380 Resource Drive,

WPB FL 33404P.O. Box 530400

Lake Park, Florida 33403

MSChttp://www.mscdirect.

com/ 800-645-727012-10-13 Team 14054 63

BOM UPDATE

12-10-13 Team 14054 64

BOM UPDATE

Total Unit Cost- $5,959.42 Does not include data sensors $14,387.50

Cost for this project- $1,371.96 2nd impinger, Rubbermaid cart

Team is over the $1,000.00 budget!

12-10-13 Team 14054 65

Risk assessment

ID Risk Item Effect Cause Likelihood Severity ImportanceAction to

Minimize Risk OwnerContingency

Plan

1

System catching on

fireDestruction

of unit

Misuse of Lighting method, Pump

overheating, electrical

short, cigarette ash 1 3 3

Have a fire extinguisher in room, proper use of lighting

method Megan

Salvage parts and rebuild

ASAP

2Over bearing

of cart

Destruction of system, loss of

mobility,

Weight exceeds cart tolerance,

caster wheels failure, cart

handle failure 1 3 3Follow cart

specified FOS ChrisSalvage parts

and rebuild ASAP

3Cart

instability

Fragile equipment

might break, flow

performance

Improper distribution of

equipment 1 3 3

Measure and proper

distribution of equipment Chris

Salvage parts and rebuild ASAP

12-10-13 Team 14054 66

Risk assessment

4

Smoke containment

failure

Fire alarm goes off, health concerns

Improper sealing, poor ventilation,

improper use of system 2 1 2

Use of hand-held smoke detector,

proper ventilation,

proper sealant, possible time

delay for opening door Eric

Increase lab ventilation

5

Fragile equipment

failure

Faulty data, no data, expensive

to replace, injury during

removal

Transportation, recklessness, proximity to heat source,

pump vibration 2 3 6

Use of Proper Protective

Equipment, insulate fragile

equipment MattSalvage parts and

rebuild ASAP

6 Faulty wiring

Faulty data, no data, noisy

data, equipment

failure, electrical

shorts

Improper coating,

improper wire gauge, burn

out near heat source,

improper grounding 2 1 2

Double check against schematic Gideon

Salvage parts and rebuild ASAP

7Collision of

moving parts

Damaged equipment,

pinch hazards, technician

injury

Improper programming, faulty sensors, power surge 2 1 2

Manually test system Jose

Salvage parts and rebuild ASAP

12-10-13 Team 14054 67

Risk assessment

8 Pump failure

No flow, experimental

failure, expensive to

replace

Loss of power, improper

filtering, over use, incorrect

gauging, improper set up 1 1 1

Proper filtration, proper cleaning, proper cooling Eric

Troubleshoot problem then

salvage parts and rebuild ASAP

9 Contamination

Faulty data, equipment

destruction, lab hazards

Leaks in tubing, faulty seals,

backflow, improper

sterilization 2 3 6

Insuring proper seal, checking from pressure drop, use

of hand-held smoke detector Matt

Disclaim that data may be faulty and pursue methods of

improving

10 Power failure

No data, uncontrolled

cigarette burn, no user interface

Power grid failure, breaker trip, computer

unplugged from wall 3 1 3 Secure power cord Megan Plug back into wall

11 Over budgetAn angry Hanzlik

and customerUnforeseen

costs 3 1 3Use cheaper

options Chris

Talk with customer about increasing

budget

12

Human injury due to

machining partsDead team

memberMachine eating team member 1 3 3

Use proper protection and

become educated with local experts Eric Go to the hospital

13

Damaging machine due to machining parts

Mad machinists and increased

expensesUneducated use

of machine 2 1 2

Ask experts for assistance before

machining MeganInform technicians

in lab

14Machining faulty parts

Increased expenses and

schedule delayed

Not checking proper

dimensions 3 1 3

Ask experts for assistance before

machining ChrisRework and

machine ASAP 12-10-13 Team 14054 68

Team Contributions for MSD II Chris-

Purchase all required items Cage construction Execute test plan to ensure all

engineering requirements are meet

Eric- Program pump Pump to LabVIEW interface Cage construction

Megan- Ecoflo setup and manipulation Lung Cast Bracket LabVIEW feedback loops

Matt- Supervising risk assessment

document Ecoflo setup and manipulation Centrifugal pump & side stream

construction Jose-

LabVIEW programing and troubleshooting

Programing actuator movements Lung Cast Bracket

Gideon- Test each components for

functionality H-Bridge motor drivers Design thermocouples conditioning

circuitry Valves and relays Wire Organization

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FOLLOW-UP TEAM Yes a follow-up team/CO-OP is needed.

What they will be focused on- Manuals for-

Test procedures Data collection Maintenance/cleaning schedules Operation/work instructions

LabVIEW optimization Patent Research for reverse engineering for reproducibility Humidification of the mouth/lung casting

Team should consist of - 2 ME & 1 ISE

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SCHEDULE MSD II

Date Sun Mon Tues Wed Thurs Fri Sat Sun Mon Tues Wed Thurs Fri Sat Sun Mon Tues Wed Thurs Fri SatPreliminary BuildingTasks leftover from MSD ITest plan walk-thruProject plan walk-thru Week 3 Review

Week 1 Week 2 Week 3

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OPEN ITEMS Mounting bracket for main stream impinger, lung cast, or pelt filters LabVIEW feedback loops Purchasing all remaining components Integration of Mainstream and Sidestream units

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SUMMARY Model Update Chimney Movement Actuator Precision Cart Selection Tubing Selection Particle Deposition Computer Update VI Modification Pump Comparison Pump Characteristics EcoFlo Mainstream Feedback Loop Ventilation Impinger

IR Sensors Electrical System Schematic Dual H-Bridge Thermocouple Conditioning Ignition Coil Lighting Fixture Industry Comparison BOM Risk Assessment Test Plan MSD II Review Follow Up Team Schedule Remaining Items

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QUESTIONS

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